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Case Study On Sustainability –
Leather Tannery Cluster
M Raja Chidambaram
URS Productively
Challenges for Tannery SME
• Adherence to environmental standards
stipulated by market players and state
authorities
• Customer designated audits
• Technical challenges such as TDS and sludge
IMS – Sustainability Model
Integrated Policy
Sustainability Success Factors
OE

EV

WS

WR

BD

SO

EN

QMS – Specs /
Gaps

EMS – Aspects /
Legal

SMS – Hazard /
Legal

EnMS – Planning /
Legal/ Baseline

QMS – Objectives

EMS – Objectives

SMS – Objectives

EnMS – Objectives

QMS
Controls / QIPs

EMS
Controls /EMPs

SMS
Controls /SMPs

EnMS
Controls /
Programs

P

QMS
KPIs

D

EMS
KPIs

SMS
KPIs

Action By Management , Executives and Working Team
Records of action

C

Internal audit

A

Management Review

EnMS
KPIs

IMS Documentation
Apex Manual
ProcessesManual
Work
Instructions
Formats
Typical Operations in Tannery
Raw to WB Tanning
Leather stores
sammying
Splitting
shaving
DYE House
SETTING
Vacuum
Hooking
STAKING
Trimming
toggling
Buffing
Auto Spray
Hand Spray
Roller coating
plating
finishing
Packing
Water Consumption Opportunity
Type

BAU Lit /SFT

Best Practice
Lit/SFT

Raw to SF

35

20

SF to Tanning

15

10

Raw to Tanning

50

30

Potentail

20
TYPICAL EMPS FOR WATER

Provide appropriate flow meters in necessary lines
Review processes to reduce water consumption
Establish Consumption norms for Each Operation
Check process sheet for modification
Construction of small tank , pump, pipeline for recycle
(Recycle reliming to liming)
Modify drum paddle design
Separate effluent streams
Portable pumps for proper segregation
Recycle water from ETP leading to achieve ZLD
ZLD Process
• Conventional treatment system,
• Reverse Osmosis system for desalination
• Evaporation of the saline reject.
ZLD – Facilitation for a cluster

T-1

T-2

T-3

CETP
Conventional Process
RO
Evaporator

T-n
Process Description
•
•
•
•
•
•
•
•
•

Mechanized Rake Bar rake Screen
Receiving Sump,
pre-settler units,
Rotary fine screen
Equalization tank.
Flocculated to facilitate coagulation and
Primary Clarifier - to the Sludge Drying Beds or Filter Press.
Secondary and tertiary clarifier
Diffused Aeration System
•
•
•
•
•
•

•

The Sludge from the primary, secondary and tertiary units is discharged to the Sludge
drying beds or to the chamber Filter Press for dewatering.
The dried sludge is then disposed of to the Secure Land Fill (SLF) system.
The back washing effluent from Sand filters and Leachate from the SLF to discharged
back to the Receiving Sump.
The treated effluento the RO system - softening - Micron Filters -Dual Media Filters
– Ultra filtration - organic scavenger ..
Multi Stage evaporation in a seven stages
The permeate from RO system and the condensate from evaporator are combined
and distributed back to the tanneries for use in manufacturing process through a
recovered water conveyance system with overhead tanks at different locations in the
cluster.
The salt-laden solid residue is stored in bags and a huge salt storage yard has been
constructed for the purpose. Efforts to re-use the salt in preservation of hide/skins is
underway.

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Sustainability case mr rajah chidambaram

  • 1. Case Study On Sustainability – Leather Tannery Cluster M Raja Chidambaram URS Productively
  • 2. Challenges for Tannery SME • Adherence to environmental standards stipulated by market players and state authorities • Customer designated audits • Technical challenges such as TDS and sludge
  • 3. IMS – Sustainability Model Integrated Policy Sustainability Success Factors OE EV WS WR BD SO EN QMS – Specs / Gaps EMS – Aspects / Legal SMS – Hazard / Legal EnMS – Planning / Legal/ Baseline QMS – Objectives EMS – Objectives SMS – Objectives EnMS – Objectives QMS Controls / QIPs EMS Controls /EMPs SMS Controls /SMPs EnMS Controls / Programs P QMS KPIs D EMS KPIs SMS KPIs Action By Management , Executives and Working Team Records of action C Internal audit A Management Review EnMS KPIs IMS Documentation Apex Manual ProcessesManual Work Instructions Formats
  • 4. Typical Operations in Tannery Raw to WB Tanning Leather stores sammying Splitting shaving DYE House SETTING Vacuum Hooking STAKING Trimming toggling Buffing Auto Spray Hand Spray Roller coating plating finishing Packing
  • 5. Water Consumption Opportunity Type BAU Lit /SFT Best Practice Lit/SFT Raw to SF 35 20 SF to Tanning 15 10 Raw to Tanning 50 30 Potentail 20
  • 6. TYPICAL EMPS FOR WATER Provide appropriate flow meters in necessary lines Review processes to reduce water consumption Establish Consumption norms for Each Operation Check process sheet for modification Construction of small tank , pump, pipeline for recycle (Recycle reliming to liming) Modify drum paddle design Separate effluent streams Portable pumps for proper segregation Recycle water from ETP leading to achieve ZLD
  • 7. ZLD Process • Conventional treatment system, • Reverse Osmosis system for desalination • Evaporation of the saline reject.
  • 8. ZLD – Facilitation for a cluster T-1 T-2 T-3 CETP Conventional Process RO Evaporator T-n
  • 9. Process Description • • • • • • • • • Mechanized Rake Bar rake Screen Receiving Sump, pre-settler units, Rotary fine screen Equalization tank. Flocculated to facilitate coagulation and Primary Clarifier - to the Sludge Drying Beds or Filter Press. Secondary and tertiary clarifier Diffused Aeration System
  • 10. • • • • • • • The Sludge from the primary, secondary and tertiary units is discharged to the Sludge drying beds or to the chamber Filter Press for dewatering. The dried sludge is then disposed of to the Secure Land Fill (SLF) system. The back washing effluent from Sand filters and Leachate from the SLF to discharged back to the Receiving Sump. The treated effluento the RO system - softening - Micron Filters -Dual Media Filters – Ultra filtration - organic scavenger .. Multi Stage evaporation in a seven stages The permeate from RO system and the condensate from evaporator are combined and distributed back to the tanneries for use in manufacturing process through a recovered water conveyance system with overhead tanks at different locations in the cluster. The salt-laden solid residue is stored in bags and a huge salt storage yard has been constructed for the purpose. Efforts to re-use the salt in preservation of hide/skins is underway.