- An engineering component's surface may require additional machining beyond casting, forging, or other initial processes to meet functional requirements. Not all surfaces need the same level of finishing.
- Surface roughness is evaluated by the height and mean roughness index of micro-irregularities on the surface. It is measured along a line perpendicular to tool marks and expressed as an average roughness number Ra in microns.
- Different manufacturing processes produce characteristic levels of surface roughness that can be specified on drawings using standard symbols and notes to indicate roughness requirements.
Concepts of Surface Metro logy, Introduction to Surface Texture, Terminology of Surface Texture, Analysis of Surface Traces, Peak to valley height of roughness ,The average roughness,Form factor & Bearing curve, Specification of Surface Texture Characteristics
Surface roughness metrology refers to the measurement and quantification of the minute variations, irregularities, and finer details present on the surface of an object. Surface roughness is a crucial aspect in various industries, such as manufacturing, engineering, and quality control, as it significantly affects the functionality, performance, and appearance of products.
Surface roughness metrology involves the use of specialized tools and techniques to measure and characterize the topography of a surface. Some common methods and instruments used for surface roughness measurement include:
Contact Profilometers: These instruments use a physical stylus or probe that moves along the surface to measure its profile. The stylus records the vertical deviations in the surface, which are used to calculate roughness parameters like Ra (average roughness), Rz (average maximum peak to valley height), Rq (root mean square roughness), etc.
Non-Contact Profilometers: Optical and laser-based systems, such as confocal microscopy, interferometry, and focus variation, measure surface roughness without physically touching the surface. These methods use light, lasers, or other non-contact mechanisms to capture surface details.
Atomic Force Microscopy (AFM): AFM uses a tiny cantilever with a sharp tip to scan the surface at a nanoscale level, producing a 3D profile of the surface. It's highly accurate for measuring extremely small surface features and roughness.
White Light Interferometry: This method uses white light to measure the surface height variations by analyzing interference patterns produced by the reflected light.
Surface roughness measurements are typically expressed using various parameters, including:
Ra (Average Roughness): Arithmetic mean deviation of the roughness profile from the mean line.
Rz (Maximum Height of the Profile): The distance between the highest peak and the lowest valley within a sampling length.
Rq (Root Mean Square Roughness): The root mean square of the roughness profile deviations.
Understanding and quantifying surface roughness is crucial for several reasons:
Quality Control: Ensures that manufactured parts meet specified surface quality standards.
Functionality: Impacts how well parts interact, move, seal, or perform their intended functions.
Performance: Affects friction, wear, and corrosion resistance of components.
Appearance: Influences the visual and tactile perception of a product.
Accurate surface roughness metrology allows manufacturers to control and optimize their processes, resulting in better product performance, durability, and appearance.
Surface roughness metrology deals with basic terminology of surface,surface roughness indication methods,analysis of surface traces, measurement methods,surface roughness measuring instruments such as Stylus Probe Instrument, Profilometer, Tomlinson Surface Meter ,The Taylor-Hobson Talysurf etc.This is very useful for diploma,degree engineering students of mechanical,production,automobile branch
Concepts of Surface Metro logy, Introduction to Surface Texture, Terminology of Surface Texture, Analysis of Surface Traces, Peak to valley height of roughness ,The average roughness,Form factor & Bearing curve, Specification of Surface Texture Characteristics
Surface roughness metrology refers to the measurement and quantification of the minute variations, irregularities, and finer details present on the surface of an object. Surface roughness is a crucial aspect in various industries, such as manufacturing, engineering, and quality control, as it significantly affects the functionality, performance, and appearance of products.
Surface roughness metrology involves the use of specialized tools and techniques to measure and characterize the topography of a surface. Some common methods and instruments used for surface roughness measurement include:
Contact Profilometers: These instruments use a physical stylus or probe that moves along the surface to measure its profile. The stylus records the vertical deviations in the surface, which are used to calculate roughness parameters like Ra (average roughness), Rz (average maximum peak to valley height), Rq (root mean square roughness), etc.
Non-Contact Profilometers: Optical and laser-based systems, such as confocal microscopy, interferometry, and focus variation, measure surface roughness without physically touching the surface. These methods use light, lasers, or other non-contact mechanisms to capture surface details.
Atomic Force Microscopy (AFM): AFM uses a tiny cantilever with a sharp tip to scan the surface at a nanoscale level, producing a 3D profile of the surface. It's highly accurate for measuring extremely small surface features and roughness.
White Light Interferometry: This method uses white light to measure the surface height variations by analyzing interference patterns produced by the reflected light.
Surface roughness measurements are typically expressed using various parameters, including:
Ra (Average Roughness): Arithmetic mean deviation of the roughness profile from the mean line.
Rz (Maximum Height of the Profile): The distance between the highest peak and the lowest valley within a sampling length.
Rq (Root Mean Square Roughness): The root mean square of the roughness profile deviations.
Understanding and quantifying surface roughness is crucial for several reasons:
Quality Control: Ensures that manufactured parts meet specified surface quality standards.
Functionality: Impacts how well parts interact, move, seal, or perform their intended functions.
Performance: Affects friction, wear, and corrosion resistance of components.
Appearance: Influences the visual and tactile perception of a product.
Accurate surface roughness metrology allows manufacturers to control and optimize their processes, resulting in better product performance, durability, and appearance.
Surface roughness metrology deals with basic terminology of surface,surface roughness indication methods,analysis of surface traces, measurement methods,surface roughness measuring instruments such as Stylus Probe Instrument, Profilometer, Tomlinson Surface Meter ,The Taylor-Hobson Talysurf etc.This is very useful for diploma,degree engineering students of mechanical,production,automobile branch
This ppt contains basic points to be remembered while using GD&T. Comment if you have any suggestions. The information has been added based on the ASME GD&T Y 14.5 1994 standards
Here is a detailed PPT on the topic related to Basic terms of surface finish, Lay, Reasons for controlling surface roughness, factors affecting surface roughness.
This ppt contains basic points to be remembered while using GD&T. Comment if you have any suggestions. The information has been added based on the ASME GD&T Y 14.5 1994 standards
Here is a detailed PPT on the topic related to Basic terms of surface finish, Lay, Reasons for controlling surface roughness, factors affecting surface roughness.
Democratizing Fuzzing at Scale by Abhishek Aryaabh.arya
Presented at NUS: Fuzzing and Software Security Summer School 2024
This keynote talks about the democratization of fuzzing at scale, highlighting the collaboration between open source communities, academia, and industry to advance the field of fuzzing. It delves into the history of fuzzing, the development of scalable fuzzing platforms, and the empowerment of community-driven research. The talk will further discuss recent advancements leveraging AI/ML and offer insights into the future evolution of the fuzzing landscape.
TECHNICAL TRAINING MANUAL GENERAL FAMILIARIZATION COURSEDuvanRamosGarzon1
AIRCRAFT GENERAL
The Single Aisle is the most advanced family aircraft in service today, with fly-by-wire flight controls.
The A318, A319, A320 and A321 are twin-engine subsonic medium range aircraft.
The family offers a choice of engines
About
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Technical Specifications
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
Key Features
Indigenized remote control interface card suitable for MAFI system CCR equipment. Compatible for IDM8000 CCR. Backplane mounted serial and TCP/Ethernet communication module for CCR remote access. IDM 8000 CCR remote control on serial and TCP protocol.
• Remote control: Parallel or serial interface
• Compatible with MAFI CCR system
• Copatiable with IDM8000 CCR
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
Application
• Remote control: Parallel or serial interface.
• Compatible with MAFI CCR system.
• Compatible with IDM8000 CCR.
• Compatible with Backplane mount serial communication.
• Compatible with commercial and Defence aviation CCR system.
• Remote control system for accessing CCR and allied system over serial or TCP.
• Indigenized local Support/presence in India.
• Easy in configuration using DIP switches.
Immunizing Image Classifiers Against Localized Adversary Attacksgerogepatton
This paper addresses the vulnerability of deep learning models, particularly convolutional neural networks
(CNN)s, to adversarial attacks and presents a proactive training technique designed to counter them. We
introduce a novel volumization algorithm, which transforms 2D images into 3D volumetric representations.
When combined with 3D convolution and deep curriculum learning optimization (CLO), itsignificantly improves
the immunity of models against localized universal attacks by up to 40%. We evaluate our proposed approach
using contemporary CNN architectures and the modified Canadian Institute for Advanced Research (CIFAR-10
and CIFAR-100) and ImageNet Large Scale Visual Recognition Challenge (ILSVRC12) datasets, showcasing
accuracy improvements over previous techniques. The results indicate that the combination of the volumetric
input and curriculum learning holds significant promise for mitigating adversarial attacks without necessitating
adversary training.
COLLEGE BUS MANAGEMENT SYSTEM PROJECT REPORT.pdfKamal Acharya
The College Bus Management system is completely developed by Visual Basic .NET Version. The application is connect with most secured database language MS SQL Server. The application is develop by using best combination of front-end and back-end languages. The application is totally design like flat user interface. This flat user interface is more attractive user interface in 2017. The application is gives more important to the system functionality. The application is to manage the student’s details, driver’s details, bus details, bus route details, bus fees details and more. The application has only one unit for admin. The admin can manage the entire application. The admin can login into the application by using username and password of the admin. The application is develop for big and small colleges. It is more user friendly for non-computer person. Even they can easily learn how to manage the application within hours. The application is more secure by the admin. The system will give an effective output for the VB.Net and SQL Server given as input to the system. The compiled java program given as input to the system, after scanning the program will generate different reports. The application generates the report for users. The admin can view and download the report of the data. The application deliver the excel format reports. Because, excel formatted reports is very easy to understand the income and expense of the college bus. This application is mainly develop for windows operating system users. In 2017, 73% of people enterprises are using windows operating system. So the application will easily install for all the windows operating system users. The application-developed size is very low. The application consumes very low space in disk. Therefore, the user can allocate very minimum local disk space for this application.
Quality defects in TMT Bars, Possible causes and Potential Solutions.PrashantGoswami42
Maintaining high-quality standards in the production of TMT bars is crucial for ensuring structural integrity in construction. Addressing common defects through careful monitoring, standardized processes, and advanced technology can significantly improve the quality of TMT bars. Continuous training and adherence to quality control measures will also play a pivotal role in minimizing these defects.
Saudi Arabia stands as a titan in the global energy landscape, renowned for its abundant oil and gas resources. It's the largest exporter of petroleum and holds some of the world's most significant reserves. Let's delve into the top 10 oil and gas projects shaping Saudi Arabia's energy future in 2024.
Vaccine management system project report documentation..pdfKamal Acharya
The Division of Vaccine and Immunization is facing increasing difficulty monitoring vaccines and other commodities distribution once they have been distributed from the national stores. With the introduction of new vaccines, more challenges have been anticipated with this additions posing serious threat to the already over strained vaccine supply chain system in Kenya.
Vaccine management system project report documentation..pdf
Surface roughness_200708 (1).ppt
1. Surface Finish
• An engineering component may be cast,
forged, drawn, welded or stamped, etc.
• All the surfaces may not have functional
requirements and need not be equally
finished
• Some surfaces (owing to their functional
requirements) need additional machining
that needs to be recorded on the drawing
2.
3.
4. Surface Roughness
The geometrical characteristics of a surface include,
1. Macro-deviations,
2. Surface waviness, and
3. Micro-irregularities.
The surface roughness is evaluated by the height, Rt and mean
roughness index Ra of the micro-irregularities.
5. Surface roughness number
Represents the average departure of the surface
from perfection over a prescribed sampling
length, (usually selected as 0.8 mm)
Surface roughness number (Ra) is expressed in
microns.
Ra = (h1+h2+-----+hn)/n
The measurements are usually made along a line,
running at right angle to the general direction of
tool marks on the surface.
6. • Actual profile, Af
–It is the profile of the actual surface obtained by finishing
operation.
• Reference profile, Rf
–It is the profile to which the irregularities of the surface is
referred to. it passes through the highest point of the actual
profile.
• Datum profile, Df
–It is the profile, parallel to the reference profile .it passes
through the lowest point B of the actual profile
7. • Mean Profile, Mf
– It is that profile, within the sampling length chosen (L)
such that the sum of the material-filled areas enclosed
above it by the actual profile is equal to the sum of the
material void area enclosed below it by the profile.
• Peak to valley height, Rt
– It is the distance from the datum profile to the reference
profile.
• Mean roughness index, Ra
– It is the arithmetic mean of the absolute value of the
highest hi between the actual and mean profile.
– Ra = 1/L ∫x=0 |hi| dx , where L is sampling length
x=L
10. Measurement of roughness
The roughness may be measured, using any of the following :
1. Straight edge
2. Surface gauge
3. Optical flat
4. Tool marker’s microscope
5. Profilometer
6. Profilograph
7. Talysurf
11. INDICATION OF SURFACE TEXTURE
The basic symbol consists of two legs of
unequal length inclined at approximately
60’ to the line representing the considered
surface
The symbol must be represented by thin line
If the removal of material by machining is
required, a bar is added to the basic symbol,
If the removal of material is not permitted,
a circle is added to the basic symbol.
When special surface characteristics have to
be indicated, a line is added to the longer arm of
any of the above symbols,
Basic symbol : only be used alone when its meaning is explained by a note
12. Indication of Surface Roughness
The value or values defining the principal criterion of roughness
are added to the symbols
a- surface roughness value
If it is necessary to impose maximum
and minimum limits of the principal criterion
of surface roughness, both values shall be
shown
maximum limit (a1) ;minimum limit (a2).
Roughness a obtained by
any production process
Roughness a obtained by
removal of material by
machining
Roughness a shall be
obtained without removal
of any material
13. If it is required that the required surface texture be produced by one
particular production method, this method shall be indicated in plain
language on an extension of the longer arm of the symbol
Indication of machining allowance where it is necessary to specify the value
of the machining allowance, this shall be indicated on the left of the symbols.
This value shall be expressed in millimeters.
14. Generally to indicate the surface roughness, the symbol is used instead of value.
The relation is given in following table.
15. Machining Symbols
This symbol may also be used in a drawing, relating to a production process , to indicate that
a surface is to be left in the state ,resulting from a preceding manufacturing process,
whether this state was achieved by removal of material or otherwise
16. Position of the Specifications of the Surface Texture in the Symbol - The
specifications Of surface texture shall be placed relative to the symbol as
shown in figure.
17. symbol Interpretation
Parallel to the plane of projection
of the view in which the symbol is used
Perpendicular to the plane of projection
of the
view in which the symbol is used
Crossed in two slant direction relative to
the plane of projection of the view in
which the
symbol is used
Multidirectional
Approximately circular relative to the
centre of the surface to which the symbol
is applied
Approximately radial relative to the
centre of the surface to which the symbol
is applied
19. If it is necessary to define surface texture
both before and after treatment, this shall
be explained in a suitable note or in
accordance with figure
The direction of lay is the direction of the
predominant surface pattern, ordinarily determined
by the production method employed.
If it is necessary to control the direction
of lay, it is specified by a symbol added to the
surface texture symbol