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TO
THE
MOST
PPOOWWEERRFFUULL
WWEEAAPPOONN WWHHIICCHH YYOOUU
CAN USE
CHANGE THE WORLD
Nelson Mandela
THINKING BEYOND THE OBVIOUS
6 - 7 October 2015
Global Prospectus Training Centre,
366 Pretoria Avenue, Randburg
THINKING BEYOND THE OBVIOUS
STEAM SYSTEM
OPTIMIZATION
THINKING BEYOND THE OBVIOUS
SETA Accreditation No. 2502
As a result of the success of
Global Prospectus Training,
Global Prospectus Development
Institute was born, an FET college
specialising in delivering world
class education.
CLICK HERE FOR MORE INFO
IS
Delegates can
claim 2 CPD
points
Endorsed & accredited by Southern African Asset Management
Association (SAAMA) Ref no: SAAMA01200
GLOBAL PROSPECTUS TRAINING (PTY) LTD.
Johannesburg Tel: +27 11 781 6222 Fax: +27 11 781 6044
Pietermaritzburg Tel: +27 33 391 4229 Fax: +27 33 391 5722
Marketing: m2@globalprospectus.co.za
Steam System Optimization
6 - 7 October 2015
OVERVIEW
Many steam boiler system users experience system safety
problems, premature equipment failure, and poor steam
system efficiency. Specific problems can include frequent
boiler shutdowns from low-water level, damaged steam
pipes and valves due to water hammer, vibration, corrosion,
erosion, reduced capacity of steam heaters, and overloaded
steam traps. Steam Systems are not only one of the biggest
consumers of energy in most plants or facilities, but they can
also be hazardous to work on or around if proper care is not
taken.
This 2 day workshop will provide you with critical knowledge
of how to keep your steam systems working efficiently and
how to effectively optimize, maintain and fix problems within
a steam plant. By attending this workshop you will benefit by
learning how to take corrective measures to reduce energy
loss and help you operate your steam system plant more
efficiently and safely.
BENEFITS
 Operating of steam boilers more efficiently and
safely
 Reducing energy loss in steam system/boiler plants
 Understanding the importance of testing and
maintenance of steam traps
 Identify and solve heat loss in steam systems
 Gaining an in-depth knowledge on causes &
prevention of steam system failure
WHO SHOULD ATTEND
 Steam Generation Foremen
 Plant Managers/Foremen/Engineers
 Boiler Makers/Technicians/Supervisors/fitters
 Artisans
 Production Managers
 Maintenance Managers
SPECIALISED
IN-HOUSE TRAINING
We provide specialised training for organizations
and Governments across Africa. Our unique
methodologies provide strategic insight and
absolute value for all our clients.
We have a proven track record and look forward
to assisting you with your skills development
programmes and training.
Contact our dedicated in-house training agent, Ms.
Fathima Sathar
on 011 781 6222 or email:
fathima@globalprospectus.co.za
or
m2@globalprospectus.co.za
SPEAKER PROFILE
Michael John Gurney MBA, BSc Eng (Hons) (Mech),
Projects Director, Steam Team (Pty) Ltd
Michael has over 38 years of experience in engineering
design, manufacturing, project management and
management consulting, ranging from strategic planning to
hands on implementation of improvements in companies in
Southern and East Africa.
Michael has been a managing consultant for 3 years and
Director of Price Waterhouse for 3 years where he ran the
Production & Engineering consulting division during this
time.
He has over 15 years of experience in engineering
management, including manufacturing, design and project
management. The majority of engineering experience has
been in the field of general management and as a Chief
Engineer.
Other work experience has included design and
installation of maintenance systems, turnkey projects and
extensive Army management and systems work; mining
survey and metallurgy with emphasis on extraction
processes, as well as managing installation projects at
several mines.
GLOBAL PROSPECTUS TRAINING (PTY) LTD.
Johannesburg Tel: +27 11 781 6222 Fax: +27 11 781 6044
Pietermaritzburg Tel: +27 33 391 4229 Fax: +27 33 391 5722
Marketing: m2@globalprospectus.co.za
Steam System Optimization
6 - 7 October 2015
SESSION FOUR:
Safety valves
• Introduction to safety valves
• Types of safety valves
• Utilising safety valve selection
• Safety valve sizing
• Performing safety valve installation
• Assessing alternative plant protection devices and
terminology
AGENDA DAY ONE AGENDA DAY TWO
SESSION ONE:
Introduction to steam systems
• Steam – the energy fluid
• Steam and the organisation
• The steam and condensate loop
SESSION TWO:
Steam: Engineering principles and heat transfer
• Engineering units
• Understanding steam?
• Utilising superheated steam
• Evaluating steam quality
• Methods of estimating steam consumption
• Measurements of steam consumption
• Exploring thermal rating
• Energy consumption of tanks and vats
• Heating with coils and jackets
• Heating vats and tanks by steam injection
• Steam consumption of pipes and air heaters
• Steam consumption of heat exchanges
• Steam consumption of plant Items
• Entropy – A basic understanding
 Entropy – It's practical use
SESSION THREE:
The boiler house
• Introduction
• Exploring shell boilers
• Water-tube boilers
• Setting hybrid boilers
• Miscellaneous boiler types, economisers and
super heaters
• Monitoring boiler ratings
• Boiler efficiency and combustion
• Managing steam headers and off-takes
• Reviewing water for the boiler
• Discussing the feedtank and feedwater
conditioning
SESSION ONE:
Steam distribution
• Introduction to steam distribution
• pipes and pipe sizing
• identifying steam mains and drainage
• Managing corrosion and protection
• Outlining pipe expansion and support
• Avoiding air venting heat losses and a summary
of various pipe related standards
SESSION TWO:
Steam traps and steam trapping
• Why steam traps?
• Enforcing thermostatic steam traps
• Aligning mechanical steam traps
• Mastering thermodynamic steam traps
• Considerations for selecting steam traps
• Discussing air venting theory
• Demonstrating air venting applications
• Separating testing and maintenance of steam traps
• Identifying energy losses in steam traps
SESSION THREE:
Condensate systems
• Learning pipeline ancillaries
• Conducting condensate removal
• Uncovering condensate recovery and flash steam
• Exposing desuperheating
• Resolving equations
WORKSHOP TIMES:
08h00 – 08h30 Registration and morning refreshments
10h00 – 10h15 Mid-morning refreshments
12h30 – 13h30 Networking over lunch
15h00 – 15h15 Mid-afternoon tea
16h30 Close of workshop
SESSION FOUR:
Round up
• Familiarizing safety with steam
• Conducting effective maintenance
• Establishing analysis of steam systems.
CREDITCARD
DETAILS
BOOKING FORM
GPW
6 - 7 October 2015
Global Prospectus Training Centre,
366 Pretoria Avenue, Randburg
Fax Completed Registration Form To: +27 11 781 6044
Company Name:
Type of Business:
Address:
Tel: Fax: VAT Number:
Delegate 1:
Position: E-Mail:
Delegate 2:
Position: E-Mail:
Delegate 3:
Position: E-Mail:
Delegate 4:
Position: E-Mail:
Delegate 5:
Position: E-Mail:
AUTHORISATION: Signatory must be authorised to sign on behalf of Company
Name:
Position:
Signature: Date:
PAYMENT METHODS
Cardholder’s Name:
Credit Card Number:
CVC No: Expiry Date:
1. Bank Transfer- Global Prospectus Training (PTY) Ltd.
First National Bank: Randburg
Account Number: 62109 270372
Branch Code: 254005
2. Credit card - Please fill in your credit card details above
3. Cheques - Made Payable to: Global Prospectus Training (PTY) Ltd.
4. Swift code - FIRNZAJJ
TERMS & CONDITIONS
The following terms and conditions will apply:
 All payments to be made directly to Global Prospectus Training (PTY) Ltd.
 Payment is required in full 7 days from date of invoice.
 No seats will be reserved, unless Global Prospectus Training (PTY) Ltd.receives a signed registration form.
 GlobalProspectusTraining(PTY)Ltd. reservestheright,duetocircumstances beyond our control, to change
speakers, program content, date & venue.
 The signed registration form is a legally binding contract.
CANCELLATIONS
All cancellations will be subject to approval by the management of Global Pro-spectus Training (PTY) Ltd.
All cancellations made 7 days prior to date of the above mentioned event will be subject to a50% cancellation fee.
Cancellations made within 7 daysof date of the above mentioned event, will b-e subject to a 100% cancellation fee.
SUBSTITUTIONS
 Delegates must inform Global Prospectus Training (PTY) Ltd in
writing of any substitutions.
 There is no charge for substitutions.
 Global Prospectus Training (PTY) Ltd will not be held liable for
incorrect. Delegate details on CertiÀFDWHs, etc. in the event of
substitutions being made on the day of the conference. In the event
of Global Prospectus Training (PTY) Ltd having to cancel or
postpone an event due to circum- stances beyond our control, delegates
will be issued with a credit voucher, which may be used at another of
our events.
The will be no refunds or credit vouchers.
.
GLOBAL PROSPECTUS TRAINING (PTY) LTD.
Johannesburg: Tel: +27 11 781 6222 / 083 750 4090 • Fax: +27 11 781 6044 • Marketing: m2@globalprospectus.co.za •
Global Prospectus Training (PTY) Ltd will not be held liable for travel and accommodation
costs. The conference fee includes: conference material, lunches and refreshments, but
excludes travel & accommodation.
PLEASE NOTE: ONLY MASTER AND VISA ARE ACCEPTED
Steam System
Optimization

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Steam System Optimization

  • 1. TO THE MOST PPOOWWEERRFFUULL WWEEAAPPOONN WWHHIICCHH YYOOUU CAN USE CHANGE THE WORLD Nelson Mandela THINKING BEYOND THE OBVIOUS 6 - 7 October 2015 Global Prospectus Training Centre, 366 Pretoria Avenue, Randburg THINKING BEYOND THE OBVIOUS STEAM SYSTEM OPTIMIZATION THINKING BEYOND THE OBVIOUS SETA Accreditation No. 2502 As a result of the success of Global Prospectus Training, Global Prospectus Development Institute was born, an FET college specialising in delivering world class education. CLICK HERE FOR MORE INFO IS Delegates can claim 2 CPD points Endorsed & accredited by Southern African Asset Management Association (SAAMA) Ref no: SAAMA01200
  • 2. GLOBAL PROSPECTUS TRAINING (PTY) LTD. Johannesburg Tel: +27 11 781 6222 Fax: +27 11 781 6044 Pietermaritzburg Tel: +27 33 391 4229 Fax: +27 33 391 5722 Marketing: m2@globalprospectus.co.za Steam System Optimization 6 - 7 October 2015 OVERVIEW Many steam boiler system users experience system safety problems, premature equipment failure, and poor steam system efficiency. Specific problems can include frequent boiler shutdowns from low-water level, damaged steam pipes and valves due to water hammer, vibration, corrosion, erosion, reduced capacity of steam heaters, and overloaded steam traps. Steam Systems are not only one of the biggest consumers of energy in most plants or facilities, but they can also be hazardous to work on or around if proper care is not taken. This 2 day workshop will provide you with critical knowledge of how to keep your steam systems working efficiently and how to effectively optimize, maintain and fix problems within a steam plant. By attending this workshop you will benefit by learning how to take corrective measures to reduce energy loss and help you operate your steam system plant more efficiently and safely. BENEFITS  Operating of steam boilers more efficiently and safely  Reducing energy loss in steam system/boiler plants  Understanding the importance of testing and maintenance of steam traps  Identify and solve heat loss in steam systems  Gaining an in-depth knowledge on causes & prevention of steam system failure WHO SHOULD ATTEND  Steam Generation Foremen  Plant Managers/Foremen/Engineers  Boiler Makers/Technicians/Supervisors/fitters  Artisans  Production Managers  Maintenance Managers SPECIALISED IN-HOUSE TRAINING We provide specialised training for organizations and Governments across Africa. Our unique methodologies provide strategic insight and absolute value for all our clients. We have a proven track record and look forward to assisting you with your skills development programmes and training. Contact our dedicated in-house training agent, Ms. Fathima Sathar on 011 781 6222 or email: fathima@globalprospectus.co.za or m2@globalprospectus.co.za SPEAKER PROFILE Michael John Gurney MBA, BSc Eng (Hons) (Mech), Projects Director, Steam Team (Pty) Ltd Michael has over 38 years of experience in engineering design, manufacturing, project management and management consulting, ranging from strategic planning to hands on implementation of improvements in companies in Southern and East Africa. Michael has been a managing consultant for 3 years and Director of Price Waterhouse for 3 years where he ran the Production & Engineering consulting division during this time. He has over 15 years of experience in engineering management, including manufacturing, design and project management. The majority of engineering experience has been in the field of general management and as a Chief Engineer. Other work experience has included design and installation of maintenance systems, turnkey projects and extensive Army management and systems work; mining survey and metallurgy with emphasis on extraction processes, as well as managing installation projects at several mines.
  • 3. GLOBAL PROSPECTUS TRAINING (PTY) LTD. Johannesburg Tel: +27 11 781 6222 Fax: +27 11 781 6044 Pietermaritzburg Tel: +27 33 391 4229 Fax: +27 33 391 5722 Marketing: m2@globalprospectus.co.za Steam System Optimization 6 - 7 October 2015 SESSION FOUR: Safety valves • Introduction to safety valves • Types of safety valves • Utilising safety valve selection • Safety valve sizing • Performing safety valve installation • Assessing alternative plant protection devices and terminology AGENDA DAY ONE AGENDA DAY TWO SESSION ONE: Introduction to steam systems • Steam – the energy fluid • Steam and the organisation • The steam and condensate loop SESSION TWO: Steam: Engineering principles and heat transfer • Engineering units • Understanding steam? • Utilising superheated steam • Evaluating steam quality • Methods of estimating steam consumption • Measurements of steam consumption • Exploring thermal rating • Energy consumption of tanks and vats • Heating with coils and jackets • Heating vats and tanks by steam injection • Steam consumption of pipes and air heaters • Steam consumption of heat exchanges • Steam consumption of plant Items • Entropy – A basic understanding  Entropy – It's practical use SESSION THREE: The boiler house • Introduction • Exploring shell boilers • Water-tube boilers • Setting hybrid boilers • Miscellaneous boiler types, economisers and super heaters • Monitoring boiler ratings • Boiler efficiency and combustion • Managing steam headers and off-takes • Reviewing water for the boiler • Discussing the feedtank and feedwater conditioning SESSION ONE: Steam distribution • Introduction to steam distribution • pipes and pipe sizing • identifying steam mains and drainage • Managing corrosion and protection • Outlining pipe expansion and support • Avoiding air venting heat losses and a summary of various pipe related standards SESSION TWO: Steam traps and steam trapping • Why steam traps? • Enforcing thermostatic steam traps • Aligning mechanical steam traps • Mastering thermodynamic steam traps • Considerations for selecting steam traps • Discussing air venting theory • Demonstrating air venting applications • Separating testing and maintenance of steam traps • Identifying energy losses in steam traps SESSION THREE: Condensate systems • Learning pipeline ancillaries • Conducting condensate removal • Uncovering condensate recovery and flash steam • Exposing desuperheating • Resolving equations WORKSHOP TIMES: 08h00 – 08h30 Registration and morning refreshments 10h00 – 10h15 Mid-morning refreshments 12h30 – 13h30 Networking over lunch 15h00 – 15h15 Mid-afternoon tea 16h30 Close of workshop SESSION FOUR: Round up • Familiarizing safety with steam • Conducting effective maintenance • Establishing analysis of steam systems.
  • 4. CREDITCARD DETAILS BOOKING FORM GPW 6 - 7 October 2015 Global Prospectus Training Centre, 366 Pretoria Avenue, Randburg Fax Completed Registration Form To: +27 11 781 6044 Company Name: Type of Business: Address: Tel: Fax: VAT Number: Delegate 1: Position: E-Mail: Delegate 2: Position: E-Mail: Delegate 3: Position: E-Mail: Delegate 4: Position: E-Mail: Delegate 5: Position: E-Mail: AUTHORISATION: Signatory must be authorised to sign on behalf of Company Name: Position: Signature: Date: PAYMENT METHODS Cardholder’s Name: Credit Card Number: CVC No: Expiry Date: 1. Bank Transfer- Global Prospectus Training (PTY) Ltd. First National Bank: Randburg Account Number: 62109 270372 Branch Code: 254005 2. Credit card - Please fill in your credit card details above 3. Cheques - Made Payable to: Global Prospectus Training (PTY) Ltd. 4. Swift code - FIRNZAJJ TERMS & CONDITIONS The following terms and conditions will apply:  All payments to be made directly to Global Prospectus Training (PTY) Ltd.  Payment is required in full 7 days from date of invoice.  No seats will be reserved, unless Global Prospectus Training (PTY) Ltd.receives a signed registration form.  GlobalProspectusTraining(PTY)Ltd. reservestheright,duetocircumstances beyond our control, to change speakers, program content, date & venue.  The signed registration form is a legally binding contract. CANCELLATIONS All cancellations will be subject to approval by the management of Global Pro-spectus Training (PTY) Ltd. All cancellations made 7 days prior to date of the above mentioned event will be subject to a50% cancellation fee. Cancellations made within 7 daysof date of the above mentioned event, will b-e subject to a 100% cancellation fee. SUBSTITUTIONS  Delegates must inform Global Prospectus Training (PTY) Ltd in writing of any substitutions.  There is no charge for substitutions.  Global Prospectus Training (PTY) Ltd will not be held liable for incorrect. Delegate details on CertiÀFDWHs, etc. in the event of substitutions being made on the day of the conference. In the event of Global Prospectus Training (PTY) Ltd having to cancel or postpone an event due to circum- stances beyond our control, delegates will be issued with a credit voucher, which may be used at another of our events. The will be no refunds or credit vouchers. . GLOBAL PROSPECTUS TRAINING (PTY) LTD. Johannesburg: Tel: +27 11 781 6222 / 083 750 4090 • Fax: +27 11 781 6044 • Marketing: m2@globalprospectus.co.za • Global Prospectus Training (PTY) Ltd will not be held liable for travel and accommodation costs. The conference fee includes: conference material, lunches and refreshments, but excludes travel & accommodation. PLEASE NOTE: ONLY MASTER AND VISA ARE ACCEPTED Steam System Optimization