Overview of the wokshop: To gain practical insights into: Redefining the responsibilities of various departments to ensure a flawless start-up. Ensuring that safety measures are put in place to ensure zero LTIs during commissioning and startup. Benchmarking your commissioning practices against previous commissioning and start-up experiences. Acquiring risk management techniques for better prediction of what can go wrong during the commissioning and start-up process and identify and plan effective mitigation measures. Accelerating the ROI of your plant through proper planning and management of resources during the commissioning process. Capturing the essence of commissioning and startup in Greenfield and Brownfield Scenarios.

1. INTERNATIONAL CONFERENCES
BUSINESS PRESENTS
Plant Commissioning
&
Seamless Startup Process
2017
February
MON-TUE
2017
February
WED-THU
13th / 14th Delhi. 15th / 16th Chennai.
2017
February
FRI-SAT
17th / 18th Kolkata.
2017
February
MON-TUE
20th / 21st Mumbai
Tel:
+91 22 6711 2400
Fax:
+91 22 6711 2422
E-mail:
ronitkapur@ibcinfo.org
Web:
www.ibcinfo.com
Information Intelligence Innovation
International Business Conferences training
courses are thoroughly researched and
structured to provide intense and intimate
practical training to your organisation.
Pre-course questionnaire :
To ensure that you gain maximum benefit from
this event, a detailed pre-questionnaire
pertaining to the agenda will be sent for
establishing your exact training needs via email.
The completed forms will be analysed by the
course trainer prior to the event.
As a result, we ensure the course is delivered at
an appropriate level and all the relevant issues
are well - addressed. The comprehensive course
material will enable you to digest the subject
matter in your own time.
Register early to avoid any disappointment!
Strictly limited numbers and one-to-one
greater interaction with the trainer.
Detailed pre-course questionnaires to allow
you to tailor the programme to address your
individual concerns as the ROI.
[
[
Our format:
[
s
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s
s
s
s
Overviewofthewokshop:
Togainpractical insightsinto:
Redefining the responsibilities of various
departmentstoensureaflawlessstart-up.
Ensuring that safety measures are put in place to
ensure zero LTIs during commissioning and start-
up.
Benchmarking your commissioning practices
against previous commissioning and start-up
experiences.
Acquiring risk management techniques for better
prediction of what can go wrong during the
commissioning and start-up process and identify
andplaneffectivemitigationmeasures.
Accelerating the ROI of your plant through proper
planning and management of resources during the
commissioningprocess.
Capturing the essence of commissioning and start-
upinGreenfieldandBrownfieldScenarios.

2. INTERNATIONAL CONFERENCES
BUSINESS PRESENTS
Plant Commissioning
&
Seamless Startup Process
This is the golden opportunity to learn from an
internationalcommissioningexpertwhowilldiscuss
success, near misses and failures and outline
proceduresforsafeandsuccessfulcommissioning.
What will learn and what will be the primary
takeaways Information Compilation :
s Safety and Risk Assessment.
s Commissioning Strategy Development.
s Procedures and Checklist Development.
s Detailed Plan Cost Estimation and Budget
Preparation.
they
Why you must not miss this workshop?
Target sectors :
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s
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Oil and gas.
Steel.
Mining.
Petrochemical Industry.
Power & Utilities.
Manufacturing Industry.
Chemicals and hazardous goods.
Hazardous operational processes.
Heavy manufacturing.
HVAC in Commercial Buildings.
Level of participation :
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Sr. Management.
Middle Management.
Junior Management.
Vice President.
General Manager.
Heads of Department.
Supervisors.
Engineers when commissioning and starting
up their project.
Who Should Attend ?
This course is specifically designed for engineers
who are involved in commissioning and start-up or
engineers who will eventually be involved in
commissioningaproject.Functions:
s Commissioning.
s Start-Up.
s Operations.
s Process Engineering.
s Projects.
s Expansion.
s Revamp.
s Plant Factory Maintenance.
s Engineering.
s Production Engineering.
s Technical Services.
s Process Experts.
s Facilities Management.
s Contractors.
s Equipment specialist.
s Construction.
s Maintenance Planner.
s Manufacturing.
Would You Like to
Run This Course
In-House? Information Intelligence Innovation
Our Customised Training Solutions team are veterans of
in-house training with a portfolio of specialists unrivaled
anywhere in Asia Pacific! To design your training project
with significant business impact, please contact
Mr. Ronit Kapur : +91 98203 54333
Email: ronitkapur@ibcinfo.org / inhouse@ibcinfo.com
Customised Training Solutions is the in-house training division ofIBC

3. INTERNATIONAL CONFERENCES
BUSINESS PRESENTS
Tel:
+91 22 6711 2400
Fax:
+91 22 6711 2422
E-mail:
ronitkapur@ibcinfo.org
Web:
www.ibcinfo.com
Information Intelligence Innovation
Meet Your Expert Coach :
Mr. Himadri Banerji
Mr. Himadri Banerji a graduate of the prestigious
Indian Institute of Technology has over 35 years of
industry experience in Steel, Process and Thermal
Power Plants in India and Europe. After a stretch of 22
years in Tata Steel continued his career with such
illustrious companies as Rolls Royce, Torrent and
Reliance. His expertise includes planning, building,
testing, and start up and commissioning, besides
operating and maintaining Large Process Plants, Steel
Plants, Petrochemicals, Dyes and Paints, Cryogenic
Gases,SteamandElectricPower.
Mr. Banerji brings a diverse range of experience in
successful commissioning, having personally led start
up and commissioning teams for plants consisting of
large High Speed Rotary Equipment like Axial and
Radial Compressors, Steam and Gas Turbines, Water
Pumps,TemporaryPowerSolutionswithMediumand
Large Diesel and Gas Engines, Static Systems like
Chemical Reactors, Air Separation Units, Process
Instrumentation and Control, CFBC, AFBC and PF
Steam Generators. His work also encompasses other
Plants like Water Treatment, Effluent Treatment
Plants, Reverse Osmosis and De-mineralising and De-
salinationPlants.
He has also recently designed and implemented
chemical regimes for Control of Steam and Water
Cycle Chemistry during Start-up of Super-critical
Power Plants based on Union of the Electricity
Industry – EURELECTRIC guidelines an association of
theElectricityIndustrywithintheEuropeanUnion.
DrBanerjiregularlychairsandspeaksatinternational
conferences and workshops on Procedures and
Systems for Managing Risk during Start-up and
Commissioning of plants. He has lectured widely in
various countries like Singapore, Malaysia, Indonesia,
andIndia.
DearFriends
Constructing a complex facility or upgrades
from the design stage to the initial
productionwithoutanybigaccidentsisquite
an achievement. Successful investment
project, since there will be no ROI until a
plant is operating efficiently. However
commissioning and Start-up is not an easy
feat, it takes careful project coordination,
the right contracting strategy, a good team
and many other aspects to ensure that a
plantiscommissionedandstartedupsafely.
This workshop will focus on the important
aspects of planning and the management of
the commissioning process, managing the
interface between pre-commissioning,
mechanical completion and commissioning.
Join me at this flagship event where I will
discuss all aspects of commissioning from
handover to production and initial start-up
of projects. Do not miss this chance to learn
from my own experience in world class
internationalcommissioningandto network
with other commissioning and start-up
professionalsfromallovertheworld.
Best Regards
Mr. Himadri Banerji
09:30 am
10:00 am
11:30 am - 11:45 am
01:00 pm - 02:00 pm
03:30 pm - 03:45 pm
05:30 pm
Registration & Breakfast
Course Commences
Tea Break
Lunch
Tea Break
Course Ends
Program Schedule for two days
Plant Commissioning
&
Seamless Startup Process

4. Day - 1 Day - 2
The Commissioning Process
Preparation and planning :
Categories of Process Equipment :
Machinery/Rotating Equipment :
Mechanical Completion and Integrity checking
Inspection :
Pressure testing :
Cleaning and Flushing :
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Appointment of Commissioning Manager or Lead
Commissioning Engineer.
Appointment of Commissioning Team Members and
Support Staff.
Training.
Information Compilation.
Safety and Risk Assessment.
Commissioning Strategy Development.
Procedures and Checklist Development.
Detailed Plan and Budget Preparation; (10).
Distillation Towers/Fractionation Towers.
Reboilers & Other Shell & Tube Heat Exchangers.
Boilers and Fired Heaters.
Pressure Vessels and Pipe-work.
Fin-Fan Coolers.
Condensers.
Valves.
Instrumentation.
Electrical Equipment.
Pumps.
Steam Turbines.
Gas Turbines.
Compressors.
Gas Engines.
Electric Motors.
What ?
How ?
Inspection Procedure and Systems for.
Pipe Stressing.
Piping and Equipment Supports.
Spring Supports.
Vessels and Columns.
Objectives.
Responsibilities.
Procedures.
Pressure Testing Vacuum Systems.
Hydro testing.
Ensuring Zero Residual of Construction Debris.
Pre checking Filters, Blind Blanks etc.
Procedures for Steam Blowing, or Inert Gas Flushing
(45).
Machinery Checkout Pre-commissioning &
Operational Testing.
Pre-commissioning :
Operational Testing :
Start Up & Initial Operation :
Performance and Acceptance testing :
Post Commissioning :
a
introduced.
a Commissioning Utilities.
a Introducing Steam.
a High Pressure Steam Systems..Specific Issues.
a Electrical Systems.
a Electric Driven Pumps and Compressors § Dry
running trials.
a Hot running trials.
a Safe-fluid dynamic testing.
a Solvent dynamic testing.
a Process fluid tests.
a Progresses through several stages.
a Dry runs of individual items of equipment.
a Hot testing of individual items of equipment and
systems.
a Several stages of Dynamic Testing of.
a Individual items of equipment.
a Individual Systems / processes in isolation.
a The whole new process plant installation.
a Understand The Process.
a Introduction of process fluid.
a Start-up and initial operation.
a Ramping Up.
a Trouble-shooting and problem correction.
a Plant taken to full operations.
a Performance Trials.
a Need to Verify.
a Physical operation, capability and capacity of plant
and equipment :
s Energy and mass balance.
s Process chemistry.
s Efficiencies, yields and quality.
s All to specification.
a Acceptance.
a Acceptance Testing.
a Formal Acceptance Test.
a Commercial Significance of Acceptance.
a From plant on-stream to settled down and in
regular production.
a Adjustments, modifications and fault correction.
a Completion of outstanding punch list items.
Steam and other utilities commissioned and