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PRODUCE MORE. SPEND LESS
Energy Savings Using
Variable Frequency Drives (VFDs)
On Beam Pumps
Bryan Lile, Texas Regional Manager
PRODUCE MORE. SPEND LESS
SPOC Automation: Who Are We?
• Oil and Gas
• Leader in Oilfield Variable Speed Drives
• Specialists in Optimizing Pump Control
with 200+ years of experience
• 15+ Years in business
• Family Owned
• Based in Trussville, AL
PRODUCE MORE. SPEND LESS
Energy Savings Using a VFD
• VFD has Power Factor up to .97,
eliminating penalties
PRODUCE MORE. SPEND LESS
Energy Savings Using a VFD
• Power Factor up to .97
eliminates penalties
• Can use NEMA B motors to
save 3-5% additional energy
PRODUCE MORE. SPEND LESS
Energy Savings Using a VFD
• Power Factor up to .97
eliminates penalties
• Can use NEMA B motors to
save 3-5% additional energy
• VFDs eliminate regeneration
PRODUCE MORE. SPEND LESS
Energy Savings Using a VFD
• VFD can eliminate regeneration
• When the heavier side of an unbalanced beam is
moving up, the motor uses power
• When the heavier side of an unbalanced beam is
moving down, the motor becomes a generator
• The generator sends power back into the electric
grid
• The utility does not give credit for this generated
“negative” power
PRODUCE MORE. SPEND LESS
Eliminating Wasted Energy in
Regeneration
• Most Beam Pump VFDs use
Dynamic Braking to deal with
regeneration.
• Brake Resistors increase
energy consumption 15-30%
• Iron Horse drives do not require
resistors
PRODUCE MORE. SPEND LESS
Eliminating Wasted Energy in
Regeneration
• The area in the green is typical lost as heat in a VFD
with a brake resistor
• The area in the green is given back to the utility with a
starter panel
Wasted Energy
PRODUCE MORE. SPEND LESS
Eliminating Wasted Energy in
Regeneration
• Recent Well Test by SPOC Automation with Laredo Energy
in Odessa, 7.1 SPM, 50HP motor
• With starter: 9.7KW of energy
• With VFD: 7.3KW of energy
25% reduction in energy cost
$4000 per year savings
PRODUCE MORE. SPEND LESS

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SPOC Automation Energy Savings Presentation DUG Eagleford

  • 1. PRODUCE MORE. SPEND LESS Energy Savings Using Variable Frequency Drives (VFDs) On Beam Pumps Bryan Lile, Texas Regional Manager
  • 2. PRODUCE MORE. SPEND LESS SPOC Automation: Who Are We? • Oil and Gas • Leader in Oilfield Variable Speed Drives • Specialists in Optimizing Pump Control with 200+ years of experience • 15+ Years in business • Family Owned • Based in Trussville, AL
  • 3. PRODUCE MORE. SPEND LESS Energy Savings Using a VFD • VFD has Power Factor up to .97, eliminating penalties
  • 4. PRODUCE MORE. SPEND LESS Energy Savings Using a VFD • Power Factor up to .97 eliminates penalties • Can use NEMA B motors to save 3-5% additional energy
  • 5. PRODUCE MORE. SPEND LESS Energy Savings Using a VFD • Power Factor up to .97 eliminates penalties • Can use NEMA B motors to save 3-5% additional energy • VFDs eliminate regeneration
  • 6. PRODUCE MORE. SPEND LESS Energy Savings Using a VFD • VFD can eliminate regeneration • When the heavier side of an unbalanced beam is moving up, the motor uses power • When the heavier side of an unbalanced beam is moving down, the motor becomes a generator • The generator sends power back into the electric grid • The utility does not give credit for this generated “negative” power
  • 7. PRODUCE MORE. SPEND LESS Eliminating Wasted Energy in Regeneration • Most Beam Pump VFDs use Dynamic Braking to deal with regeneration. • Brake Resistors increase energy consumption 15-30% • Iron Horse drives do not require resistors
  • 8. PRODUCE MORE. SPEND LESS Eliminating Wasted Energy in Regeneration • The area in the green is typical lost as heat in a VFD with a brake resistor • The area in the green is given back to the utility with a starter panel Wasted Energy
  • 9. PRODUCE MORE. SPEND LESS Eliminating Wasted Energy in Regeneration • Recent Well Test by SPOC Automation with Laredo Energy in Odessa, 7.1 SPM, 50HP motor • With starter: 9.7KW of energy • With VFD: 7.3KW of energy 25% reduction in energy cost $4000 per year savings