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The Comparison of Different type reflector
materials using with Small Solar Thermal Dish
Stirling 10 kW Power Plant for Thailand Soft
       Land and Poor Insolation Nature.


     The 12th International Stirling Engine Conferences 2005
            Durham University, School of Engineering
                        United Kingdom
                     September 7 – 9, 2005




                       Eng’r Suravut, SNIDVONGS
                Naraesuan University, Phitsanulok, Thailand.
    ASIAN RENEWABLE ENERGY DEVELOPMENT AND PROMOTION FOUNDATION



    AREF          ISEC
Research By:          Eng’r Suravut, SNIDVONGS, EIT
Supervisor:           Dr. Sirinuch, CHINDARUKSA
Co Supervisors:       Dr. Chavalit, THISAYAKORN, IEEE, EIT
                      Dr. Wattanapong, RAKWICHIAN
                      Dr. Vichit, YAMBOONRUNG, PTT
                      Dr. Mathanee, SANGUANSERMSRI




09/08/2004   AREF   ISEC    JW0022                           2
ASIAN RENEWABLE ENERGY DEVELOPMENT
                  AND PROMOTION FOUNDATION

                                           AREF
Objectives

1.       Promote renewable energy to people by set up exhibition, training,
         explaining.
2.       Support researchers, students, poor people for educations, experiments,
         researchers and developments.
3.       Not involved with politics.
4.       Corporate with foundations inside and outside Thailand.

     211/2 V.S.S Bldg, Ratchadaphisek Rd., Din-Daeng, Bangkok, 10310, Thailand email airscan@turbo.cscoms.com
                                           Din- Daeng,
     Tel 662 276 7908-9 Fax 662 276 7913
                 7908-




09/08/2004   AREF                  ISEC              JW0022                                                     3
Contents
               1.   Introduction
               2.   Material Characteristics
               3.   Reflectance Value
               4.   Reflector Product Pictures
               5.   Solar Dish Pictures
               6.   Summary




09/08/2004   AREF       ISEC       JW0022        4
Introduction
   This paper is one part of the dissertation development research project on the
Solar Thermal Dish Stirling system for a 10 kW power plant with lead acid battery
storage, named “Siam Solar Dish I” research project.
   The purpose of this research project activities is to select reflectors which are
suitable for Concentrating Solar Power in Thailand.
   The good solar reflectors must have the following characteristics.
     1. Light weight
     2. Durable for wind, moisture, deflection, high and low temperature.
     3. Low construction cost, less than 500 B/m2 or 12.5 $/m2 (1 US $ = 40 Baht
        March, 2005).
     4. Low reflector cost, less than 20 B/m2 or 0.5 $/m2 (1 US $ = 40 Baht March,
        2005).
     5. Flexible.
     6. Low reflection loss.
     7. Reflect more than 90 % in wavelength 700 to 1000 nm.
     8. Easy to clean.
     9. High impact not easy to break.
    10. Life more than 30 years.
    11. Ultra violet resists.
  09/08/2004   AREF      ISEC         JW0022                                    5
Table 1. Characteristics of Solar Reflector
                      Materials 1/4
 Product Name          Manufacture                Materials          Work Temp    UV      Corrosiv   Conductivity       Adhesive
                                                                         C       Resist      e
VM2000                      3M            Polymeric Film, Non           125      Non        Non          Non          3M #M467MF
                                          Metal                                  Yes +
                                                                                 $ 0.3
SA-85                       3M            Aluminum, Acrylic                       Yes       Yes          Non          3M #M467MF
ECP-305                     3M            Silver, Aluminum Acrylic      125      Non        Non          Yes          3M #M467MF
Acrylic Mirror                            Silver, Acrylic                        Non        Non          Non
MIRO-SUN                  Alanod          Aluminum, Acrylic                      Non        Yes          Yes
Reflect Tech               Anod           Aluminum, Acrylic                      Non        Yes          Yes
Reynolds                   Alcan          Aluminum                      500      Non        Yes          Yes
Astro                                     Aluminum                      85       Non        Yes          Yes
Clear Dome           Metalized Products   Aluminum, Polyethylene        100       Yes       Non          Non        3M Contact Cement
Heat Shield I        Metalized Products   Aluminum, Polyethylene        100       Yes       Non          Non        3M Contact Cement
Heat Shield II       Metalized Products   Aluminum, Polyethylene        100       Yes       Non          Non        3M Contact Cement




        09/08/2004   AREF                     ISEC                   JW0022                                                        6
Table 1. Characteristics of Solar Reflector
                  Materials 2/4
Product Name       Manufacture                    Materials               Work    UV      Corrosive   Conductivit   Adhesive
                                                                          Temp   Resist                   y
                                                                           C
Plexiglas                           Plexiglas with Mirror                        Non        Non          Non
Mirro Flex                          Thermoplastic, Silver, Gold, Brass,          Non        Non          Non
                                    etc.
Mylar                               Aluminum Mylar                               Non        Yes          Yes         Epoxy
Spin Off            Metallized      Aluminum Polyethylene                        Non        Non          Non
                    Products
IBAD                                Polymer, Copper, Silvered, Alumina            Yes       Yes          Non
Kraft Paper       Ra Bar Products   Aluminum                                     Non        Non          Non        3M Spray
                        Inc
Roche John           3m SA-85
Mirror                              Polished Stainless                            Yes       Non          Yes
Polished
Stainless
CERMET              Sun Select      Ceramic Metallic Coating Layer                Yes       Yes          Yes




     09/08/2004   AREF                     ISEC                     JW0022                                                   7
Table 1. Characteristics of Solar Reflector
              Materials 3/4
        Product Name   Reflective    Emissive      Range        Drop Off   Cost/ft2                   Available
                          %            %                          nm         $
VM2000                    98            2       Visible Light     700       1.25      Developed & Testing
SA-85                     98            2       Visible Light               2.40      No longer available
ECP-305                   97            3       Visible Light                         Light Fixture
Acrylic Mirror            95            5       Visible Light               5.00      Miro-Sun
MIRO-SUN                  95            5       Visible Light     700       2.15      Available
Reflect Tech              92            8       Visible Light     700       1.50      Development
Reynolds                  86           14       Visible Light               0.05      Solar Cook, Foods
Astro Foil                97            3       Visible Light               0.80      Insulator Material
Clear Dome                97            3       Visible Light               1.00      Solar Oven
Heat Shield I             97            3       Visible Light               0.85      Solar Oven, Heat Shield
Heat Shield II            97            3       Visible Light               0.75      Solar Oven, Heat Shield




 09/08/2004      AREF               ISEC            JW0022                                                        8
Table 1. Characteristics of Solar Reflector
                 Materials 4/4
        Product Name        Reflective   Emissive      Range        Drop Off   Cost/ft2                    Available
                               %           %                          nm         $
Plexiglas                      90          10       Visible Light               5.00      Mirror
Mirro Flex                     80          20       Visible Light               5.00      Decorative
Mylar                          97           3       Visible Light               3.00      Not available
Spin Off                       97           3       Visible Light                         NASA
IBAD                           97           3       Visible Light                         NREL
Kraft Paper                    90          10       Visible Light               0.04      Solar Cook, Heat Shield, Paper Backing
Roche John                     98           2       Visible Light                         Solar cook
Mirror Polished Stainless      50          50       Visible Light               2.00      Decorative
CERMET                         95           5       Visible Light     700       2.15      Solar Tech, MIRO-SUN, Alanod




   09/08/2004    AREF                    ISEC                JW0022                                                           9
Table 2. Solar Weighted hemispherical reflectance
     Rs value of selected weathered samples
               Material                   Manufacture/ Supplier     Rs (t=0) %   Rs (t=0.5y) %
Glass/ Silver 4 mm                              Falbeg (D)             93.8          93.8
Glass/ Silver 1 mm                           Steinmuller (D)           94.0          93.5
Glass/ Silver 1 mm                        Glaverbel (B)/ Hirtz(F)      94.6          94.6
Miro 2 – 95                                    Alanod (D)              88.6          85.4
Miro 3 – 95                                    Alanod (D)              91.1
Anod Aluminium                               Solar Direct (D)          86.8          84.8
1000.90                               Anofol (E)/ Metalloxid (D)       89.8          83.0
ECP305+/ Aluminium                               3M (US)               95.6          95.7
ECP305+/ Glass                                   3M (US)               96.1          95.8
Sunflex (Polymer/ Aluminium)                  HTC Solar (D)            86.9         < 80.0
SA 85/Glass                                      3M (US)               88.1          88.1
SA 85/Steel                                      3M (US)               88.2          88.1
         (Outdoor exposure Koln)




09/08/2004   AREF                  ISEC           JW0022                                     10
Table 3. Solar Weighted hemispherical reflectance
 Rs values of selected samples after accelerated
      weathering in OUV weather simulation

                 Material                           Rs (t=0) %      Rs (t=2000 h QUV) %   Rs (t=4000 h QUV) %
 Glass/Silver 1 mm                                     94.6                94.7                  94.5
 Miro 2 – 95                                           88.6                88.1                  88.2
 ECP305+/ Glass                                        96.1                95.4                  94.8
 Sunflex (Polymer/Aluminium)                           86.9               < 50.0 *                 -
 Sol-Gel coated Silver                                 95.5               94.0 *                   -
 Sol-Gel coated Aluminium                              91.0                  -                     -

      * reflective aluminium film totally removed




 09/08/2004   AREF                         ISEC                  JW0022                                   11
Reflector Product Pictures




             Alanod and Miro Sun            Alcan Aluminium   Solar Flex and Clear Dome




             Polycarbonate Mirror           3M VM2000           Reynolds Aluminum
             Acrylic Mirror
             Polyethylene Mirror




09/08/2004   AREF                    ISEC    JW0022                                       12
Astro Foil


                                 Material      Emittance   Reflectance
                                 Concrete        0.90         0.10
                                Rusty Steel      0.80         0.20
                                White Paper      0.94         0.06
                                  Wood           0.90         0.10
                               Aluminum Foil     0.03         0.97




09/08/2004   AREF   ISEC     JW0022                                  13
Solar Dish Drawing




09/08/2004   AREF   ISEC   JW0022        14
Solar Dish Drawing




09/08/2004   AREF   ISEC   JW0022        15
Solar Dish at Naraesuan University, Phitsanulok, Thailand




 09/08/2004   AREF   ISEC   JW0022                    16
Solar Dish at Naraesuan University, Phitsanulok, Thailand




 09/08/2004   AREF   ISEC   JW0022                    17
Solar Dish at Naraesuan University, Phitsanulok, Thailand




 09/08/2004   AREF   ISEC   JW0022                    18
Solar Dish at Naraesuan University, Phitsanulok, Thailand




 09/08/2004   AREF   ISEC   JW0022                    19
Summary
    1.       The purpose of this research is to select reflectors which are suitable for
             Thailand of Energy Concentrating Solar Power Program.
    2.       The goals are specula reflectance above 90 % for at least 10 years
             under outdoor service conditions and a large volume manufacturing cost
             of solar reflector structure less than 500 B/m2 (12.5 $/m2 )or reflector
             material only less than 20 B/m2 ($ 0.75 /m2).
    3.       The best candidate materials for Thailand such as MIRO-SUN should fit
             for Thailand environment and conditions.




09/08/2004   AREF            ISEC          JW0022                                    20
Questions / Answers


               Thank You

09/08/2004   AREF   ISEC   JW0022    21

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Comparison of reflector materials for solar thermal power plants

  • 1. The Comparison of Different type reflector materials using with Small Solar Thermal Dish Stirling 10 kW Power Plant for Thailand Soft Land and Poor Insolation Nature. The 12th International Stirling Engine Conferences 2005 Durham University, School of Engineering United Kingdom September 7 – 9, 2005 Eng’r Suravut, SNIDVONGS Naraesuan University, Phitsanulok, Thailand. ASIAN RENEWABLE ENERGY DEVELOPMENT AND PROMOTION FOUNDATION AREF ISEC
  • 2. Research By: Eng’r Suravut, SNIDVONGS, EIT Supervisor: Dr. Sirinuch, CHINDARUKSA Co Supervisors: Dr. Chavalit, THISAYAKORN, IEEE, EIT Dr. Wattanapong, RAKWICHIAN Dr. Vichit, YAMBOONRUNG, PTT Dr. Mathanee, SANGUANSERMSRI 09/08/2004 AREF ISEC JW0022 2
  • 3. ASIAN RENEWABLE ENERGY DEVELOPMENT AND PROMOTION FOUNDATION AREF Objectives 1. Promote renewable energy to people by set up exhibition, training, explaining. 2. Support researchers, students, poor people for educations, experiments, researchers and developments. 3. Not involved with politics. 4. Corporate with foundations inside and outside Thailand. 211/2 V.S.S Bldg, Ratchadaphisek Rd., Din-Daeng, Bangkok, 10310, Thailand email airscan@turbo.cscoms.com Din- Daeng, Tel 662 276 7908-9 Fax 662 276 7913 7908- 09/08/2004 AREF ISEC JW0022 3
  • 4. Contents 1. Introduction 2. Material Characteristics 3. Reflectance Value 4. Reflector Product Pictures 5. Solar Dish Pictures 6. Summary 09/08/2004 AREF ISEC JW0022 4
  • 5. Introduction This paper is one part of the dissertation development research project on the Solar Thermal Dish Stirling system for a 10 kW power plant with lead acid battery storage, named “Siam Solar Dish I” research project. The purpose of this research project activities is to select reflectors which are suitable for Concentrating Solar Power in Thailand. The good solar reflectors must have the following characteristics. 1. Light weight 2. Durable for wind, moisture, deflection, high and low temperature. 3. Low construction cost, less than 500 B/m2 or 12.5 $/m2 (1 US $ = 40 Baht March, 2005). 4. Low reflector cost, less than 20 B/m2 or 0.5 $/m2 (1 US $ = 40 Baht March, 2005). 5. Flexible. 6. Low reflection loss. 7. Reflect more than 90 % in wavelength 700 to 1000 nm. 8. Easy to clean. 9. High impact not easy to break. 10. Life more than 30 years. 11. Ultra violet resists. 09/08/2004 AREF ISEC JW0022 5
  • 6. Table 1. Characteristics of Solar Reflector Materials 1/4 Product Name Manufacture Materials Work Temp UV Corrosiv Conductivity Adhesive C Resist e VM2000 3M Polymeric Film, Non 125 Non Non Non 3M #M467MF Metal Yes + $ 0.3 SA-85 3M Aluminum, Acrylic Yes Yes Non 3M #M467MF ECP-305 3M Silver, Aluminum Acrylic 125 Non Non Yes 3M #M467MF Acrylic Mirror Silver, Acrylic Non Non Non MIRO-SUN Alanod Aluminum, Acrylic Non Yes Yes Reflect Tech Anod Aluminum, Acrylic Non Yes Yes Reynolds Alcan Aluminum 500 Non Yes Yes Astro Aluminum 85 Non Yes Yes Clear Dome Metalized Products Aluminum, Polyethylene 100 Yes Non Non 3M Contact Cement Heat Shield I Metalized Products Aluminum, Polyethylene 100 Yes Non Non 3M Contact Cement Heat Shield II Metalized Products Aluminum, Polyethylene 100 Yes Non Non 3M Contact Cement 09/08/2004 AREF ISEC JW0022 6
  • 7. Table 1. Characteristics of Solar Reflector Materials 2/4 Product Name Manufacture Materials Work UV Corrosive Conductivit Adhesive Temp Resist y C Plexiglas Plexiglas with Mirror Non Non Non Mirro Flex Thermoplastic, Silver, Gold, Brass, Non Non Non etc. Mylar Aluminum Mylar Non Yes Yes Epoxy Spin Off Metallized Aluminum Polyethylene Non Non Non Products IBAD Polymer, Copper, Silvered, Alumina Yes Yes Non Kraft Paper Ra Bar Products Aluminum Non Non Non 3M Spray Inc Roche John 3m SA-85 Mirror Polished Stainless Yes Non Yes Polished Stainless CERMET Sun Select Ceramic Metallic Coating Layer Yes Yes Yes 09/08/2004 AREF ISEC JW0022 7
  • 8. Table 1. Characteristics of Solar Reflector Materials 3/4 Product Name Reflective Emissive Range Drop Off Cost/ft2 Available % % nm $ VM2000 98 2 Visible Light 700 1.25 Developed & Testing SA-85 98 2 Visible Light 2.40 No longer available ECP-305 97 3 Visible Light Light Fixture Acrylic Mirror 95 5 Visible Light 5.00 Miro-Sun MIRO-SUN 95 5 Visible Light 700 2.15 Available Reflect Tech 92 8 Visible Light 700 1.50 Development Reynolds 86 14 Visible Light 0.05 Solar Cook, Foods Astro Foil 97 3 Visible Light 0.80 Insulator Material Clear Dome 97 3 Visible Light 1.00 Solar Oven Heat Shield I 97 3 Visible Light 0.85 Solar Oven, Heat Shield Heat Shield II 97 3 Visible Light 0.75 Solar Oven, Heat Shield 09/08/2004 AREF ISEC JW0022 8
  • 9. Table 1. Characteristics of Solar Reflector Materials 4/4 Product Name Reflective Emissive Range Drop Off Cost/ft2 Available % % nm $ Plexiglas 90 10 Visible Light 5.00 Mirror Mirro Flex 80 20 Visible Light 5.00 Decorative Mylar 97 3 Visible Light 3.00 Not available Spin Off 97 3 Visible Light NASA IBAD 97 3 Visible Light NREL Kraft Paper 90 10 Visible Light 0.04 Solar Cook, Heat Shield, Paper Backing Roche John 98 2 Visible Light Solar cook Mirror Polished Stainless 50 50 Visible Light 2.00 Decorative CERMET 95 5 Visible Light 700 2.15 Solar Tech, MIRO-SUN, Alanod 09/08/2004 AREF ISEC JW0022 9
  • 10. Table 2. Solar Weighted hemispherical reflectance Rs value of selected weathered samples Material Manufacture/ Supplier Rs (t=0) % Rs (t=0.5y) % Glass/ Silver 4 mm Falbeg (D) 93.8 93.8 Glass/ Silver 1 mm Steinmuller (D) 94.0 93.5 Glass/ Silver 1 mm Glaverbel (B)/ Hirtz(F) 94.6 94.6 Miro 2 – 95 Alanod (D) 88.6 85.4 Miro 3 – 95 Alanod (D) 91.1 Anod Aluminium Solar Direct (D) 86.8 84.8 1000.90 Anofol (E)/ Metalloxid (D) 89.8 83.0 ECP305+/ Aluminium 3M (US) 95.6 95.7 ECP305+/ Glass 3M (US) 96.1 95.8 Sunflex (Polymer/ Aluminium) HTC Solar (D) 86.9 < 80.0 SA 85/Glass 3M (US) 88.1 88.1 SA 85/Steel 3M (US) 88.2 88.1 (Outdoor exposure Koln) 09/08/2004 AREF ISEC JW0022 10
  • 11. Table 3. Solar Weighted hemispherical reflectance Rs values of selected samples after accelerated weathering in OUV weather simulation Material Rs (t=0) % Rs (t=2000 h QUV) % Rs (t=4000 h QUV) % Glass/Silver 1 mm 94.6 94.7 94.5 Miro 2 – 95 88.6 88.1 88.2 ECP305+/ Glass 96.1 95.4 94.8 Sunflex (Polymer/Aluminium) 86.9 < 50.0 * - Sol-Gel coated Silver 95.5 94.0 * - Sol-Gel coated Aluminium 91.0 - - * reflective aluminium film totally removed 09/08/2004 AREF ISEC JW0022 11
  • 12. Reflector Product Pictures Alanod and Miro Sun Alcan Aluminium Solar Flex and Clear Dome Polycarbonate Mirror 3M VM2000 Reynolds Aluminum Acrylic Mirror Polyethylene Mirror 09/08/2004 AREF ISEC JW0022 12
  • 13. Astro Foil Material Emittance Reflectance Concrete 0.90 0.10 Rusty Steel 0.80 0.20 White Paper 0.94 0.06 Wood 0.90 0.10 Aluminum Foil 0.03 0.97 09/08/2004 AREF ISEC JW0022 13
  • 14. Solar Dish Drawing 09/08/2004 AREF ISEC JW0022 14
  • 15. Solar Dish Drawing 09/08/2004 AREF ISEC JW0022 15
  • 16. Solar Dish at Naraesuan University, Phitsanulok, Thailand 09/08/2004 AREF ISEC JW0022 16
  • 17. Solar Dish at Naraesuan University, Phitsanulok, Thailand 09/08/2004 AREF ISEC JW0022 17
  • 18. Solar Dish at Naraesuan University, Phitsanulok, Thailand 09/08/2004 AREF ISEC JW0022 18
  • 19. Solar Dish at Naraesuan University, Phitsanulok, Thailand 09/08/2004 AREF ISEC JW0022 19
  • 20. Summary 1. The purpose of this research is to select reflectors which are suitable for Thailand of Energy Concentrating Solar Power Program. 2. The goals are specula reflectance above 90 % for at least 10 years under outdoor service conditions and a large volume manufacturing cost of solar reflector structure less than 500 B/m2 (12.5 $/m2 )or reflector material only less than 20 B/m2 ($ 0.75 /m2). 3. The best candidate materials for Thailand such as MIRO-SUN should fit for Thailand environment and conditions. 09/08/2004 AREF ISEC JW0022 20
  • 21. Questions / Answers Thank You 09/08/2004 AREF ISEC JW0022 21