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SUBJECT:METALLURGICAL OPERATION SEMINAR (3152114)
SEMESTER: 5
GOVERNMENT ENGINEERING COLLEGE
SECTOR 28, GANDHINAGAR
PRESENTED BY:- JahanviDave (210130121008)
Arzoo Bhalodiya (210130121009)
GUIDED BY:-Dr.I.B.Dave
Prof. D.V.Mahant
DEPARTMENT:METALLURGY ENGINEERING
Introduction to Non-stick Aluminium Pan
9/20/2023
Non-Stick Alumimium Pan
1
Contents
9/20/2023
Non-Stick Alumimium Pan
 Introduction
 Properties
 Discovery of Non-Stick Coating
 Types of Non-Stick Coating
 PTFE Coating Molecular Structure
 Properties and Performance of PTFE
 Advantages and Disadvantages of PTFE
 What isAnodizing ?
 Application ofAnodizedAluminium
 References
2
Introduction
 Cookware present several characteristics that significantly differentiate
one from another.
 The supply of non-stick cookware on the market has recently grown,
presenting coatings and finishes of various kind. In fact, surface
engineering have a key role to improvement the performance of
engineering components [1]
 In order to satisfy this aim they use Various materials like polymeric
coatings made of PTFE (commonly Called Teflon) or recently, ceramic
coatings. Beside these systems, Other types of cookware coatings have
been tested in these years as [2–4].
Non-Stick Alumimium Pan 9/20/2023
3
Introduction
 Teflon is an organic auto-lubricant Material, it is resistant to high
temperatures and it is used for coating metal surfaces in order to
provide non-stick properties [5–7].
 There are different types of cookware in use all over the world which
are made from variety of materials ranging from clay, ceramics, glass,
to metals like gold, silver, copper, brass, bronze, cast iron, steel,
stainless steel aluminum alloys and food grade plastics.
9/20/2023
Non-Stick Alumimium Pan
4
Properties
 Here are the characteristics of aluminum alloys:
1. Lightweight: Aluminum alloys have low densities, making
them lightweight and ideal for applications where weight is a
critical factor.
2. Corrosion Resistance: The surfaces of aluminum alloys
form a natural oxide layer that protects against corrosion in
many environments.
3. High Strength-to-weight Ratio: Aluminum alloys are
strong and durable despite their low mass, making them
useful in various applications where strength and weight
must be carefully balanced.
4. Formability: Aluminum alloys can be easily shaped and
formed, making them versatile in manufacturing
processes.[8]
Non-Stick Alumimium Pan 9/20/2023
Aluminium Alloy Ingots [9]
5
Properties
 Properties of Aluminium used in cooking utensils:
• The main property of Aluminium which is exploited in
cooking utensils is its heat conductivity.
• Aluminum is a good conductor of heat, making the process
of cooking food a lot easier rather than a material which is a
bad conductor of heat.
• Aluminum is malleable, light in weight, and has a high
melting point making it appropriate to be drawn into
utensils.[10]
9/20/2023
Non-Stick Alumimium Pan
Anodized Aluminium Pan
6
Discovery of Non-Stick Coating[11]
9/20/2023
Non-Stick Alumimium Pan
 The discovery of PTFE actually happened completely by accident.
When working in a team trying to develop non-toxic refrigerants
in the 1930s at chemical company Dupont, Dr. Roy Plunkett was
using a compound called tetrafluoroethene.
 Tetrafluoroethene is a gas, so it needed to be stored in small
cylinder. Upon opening one of these cylinders, Plunkett found that
the gas had disappeared, and in its place was a white, waxy solid.
This solid was PTFE.
7
Types of Non-Stick Coating
Non-Stick Alumimium Pan 9/20/2023
Ceramic Light colour
PTFE
Dark PTFE
[12]
8
PTFE Coating Molecular Structure [13]
9/20/2023
Non-Stick Alumimium Pan
9
9
Properties and Performance of PTFE
9/20/2023
Non-Stick Alumimium Pan
[13]
10
Advantages and Disadvantages of PTFE
Non-Stick Alumimium Pan 9/20/2023
[14]
11
Advantages:-
 Minimum usage of oil and fat content products
 Withstand high temperatures up to 500 degrees Fahrenheit, making it ideal for
cooking and baking.
 Resists scratches
 Evenly distributes heat and saves on fuel
Disadvantages:-
 Teflon isn’t biodegradable.
 The coating may peel or scratch over time, reducing the nonstick properties.
What is Anodizing ?
Non-Stick Alumimium Pan 9/20/2023
• Anodizing is an electrochemical process that converts the metal
surface into a decorative, durable, corrosion-resistant, anodic
oxide finish.
• Aluminium is ideally suited to anodizing, although other nonferrous
metals, such as magnesium and titanium, also can be anodized.
• Anodizing is an environmentally safe electrochemical process that
converts the aluminium metal surface into a porous aluminium oxide,
ultimately creating an end product whose finish is more durable and
weather-resistant.
[15]
12
Application of Anodized Aluminum
 Structures and architectural categories of all types
 Cookware Appliances
 Commercial and residential building products
 Food preparation equipment
 Furniture
 Sporting goods and boats
 Motor vehicle components
Non-Stick Alumimium Pan 9/20/2023
[16]
13
Aluminium section
anodized ceiling curtain wall
anodized parts for aesthetic
purpose
References
9/20/2023
Non-Stick Alumimium Pan
[1] James AS, Thomas K, Mann P, Wall R. The role and impacts of surface engineering in
environmental design. Mater Des 2005;26:594–601.
[2] Sordelet DJ, Widener SD, Tanga Y, Besser MF. Characterization of a commercially produced
Al–Cu–Fe–Cr quasicrystalline coating. Mater Sci Eng 2000;294–296:834–7.
[3] Kuhn A. PTFE coating vs impregnation. Met Finish 2004;102(12):12–7.
[4] Rabson DA. Review – toward theories of friction and adhesion on quasicrystals.
Prog Surf Sci 2012;87:253–71.
[5] Ashokkumar S, Adler-Nissen J. Evaluating non-stick properties of different
surface materials for contact frying. J Food Eng 2011;105:537–44.
[6] Liew KW, Chia SY, Kok CK, Low KO. Evaluation on tribological design coatings of Al2O3,
Ni–P–PTFE and MoS2 on aluminium alloy 7075 under oil lubrication Mater Des 2013;48:77–84.
[7] Unal H, Mimaroglu A, Kadıoglu U, Ekiz H. Sliding friction and wear behaviour of
polytetrafluoroethylene and its composites under dry conditions. Mater Des 2004;25:239–45.
[8] Aluminum Alloy: Definition, Characteristics, Types, Properties, and Applications | Xometry
14
References
[9] https://images.prismic.io/xometry-marketing/8537d428-61db-4f24-a9fc-
e101ec44f715_aluminum-alloy-
scrap.jpg?ixlib=gatsbyFP&auto=compress%2Cformat&fit=max&w=1000&h=750
[10] Name the properties for which Aluminium is used in cooking utensils. (byjus.com)
[11]https://www.compoundchem.com/2016/02/04/teflon/[accessed 20.09.2023]
[12] http://www.teflon-art-innovation.com/fileadmin/user_upload/salesfolder/
DP_Teflon_Folder_CC_GB.pdf [accessed 22.08.2023]
[13]Performance properties and applications of polytetrafluoroethylene (PTFE)—
a review Article in Advanced Composites and Hybrid Materials · June 2018 by Girish M.
Joshi
[14]https://mealprepify.com/types-of-non-stick-coatings/
[15]https://www.anodizing.org/page/what-is-anodizing
[16]https://www.saf.com/anodizing/anodized-aluminum-applications/[23-08-2023]
9/20/2023
Non-Stick Alumimium Pan
15
Thank you
Non-Stick Alumimium Pan 9/20/2023
16

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231_Gr_3_08_09_MOS1-2.pptx

  • 1. SUBJECT:METALLURGICAL OPERATION SEMINAR (3152114) SEMESTER: 5 GOVERNMENT ENGINEERING COLLEGE SECTOR 28, GANDHINAGAR PRESENTED BY:- JahanviDave (210130121008) Arzoo Bhalodiya (210130121009) GUIDED BY:-Dr.I.B.Dave Prof. D.V.Mahant DEPARTMENT:METALLURGY ENGINEERING Introduction to Non-stick Aluminium Pan 9/20/2023 Non-Stick Alumimium Pan 1
  • 2. Contents 9/20/2023 Non-Stick Alumimium Pan  Introduction  Properties  Discovery of Non-Stick Coating  Types of Non-Stick Coating  PTFE Coating Molecular Structure  Properties and Performance of PTFE  Advantages and Disadvantages of PTFE  What isAnodizing ?  Application ofAnodizedAluminium  References 2
  • 3. Introduction  Cookware present several characteristics that significantly differentiate one from another.  The supply of non-stick cookware on the market has recently grown, presenting coatings and finishes of various kind. In fact, surface engineering have a key role to improvement the performance of engineering components [1]  In order to satisfy this aim they use Various materials like polymeric coatings made of PTFE (commonly Called Teflon) or recently, ceramic coatings. Beside these systems, Other types of cookware coatings have been tested in these years as [2–4]. Non-Stick Alumimium Pan 9/20/2023 3
  • 4. Introduction  Teflon is an organic auto-lubricant Material, it is resistant to high temperatures and it is used for coating metal surfaces in order to provide non-stick properties [5–7].  There are different types of cookware in use all over the world which are made from variety of materials ranging from clay, ceramics, glass, to metals like gold, silver, copper, brass, bronze, cast iron, steel, stainless steel aluminum alloys and food grade plastics. 9/20/2023 Non-Stick Alumimium Pan 4
  • 5. Properties  Here are the characteristics of aluminum alloys: 1. Lightweight: Aluminum alloys have low densities, making them lightweight and ideal for applications where weight is a critical factor. 2. Corrosion Resistance: The surfaces of aluminum alloys form a natural oxide layer that protects against corrosion in many environments. 3. High Strength-to-weight Ratio: Aluminum alloys are strong and durable despite their low mass, making them useful in various applications where strength and weight must be carefully balanced. 4. Formability: Aluminum alloys can be easily shaped and formed, making them versatile in manufacturing processes.[8] Non-Stick Alumimium Pan 9/20/2023 Aluminium Alloy Ingots [9] 5
  • 6. Properties  Properties of Aluminium used in cooking utensils: • The main property of Aluminium which is exploited in cooking utensils is its heat conductivity. • Aluminum is a good conductor of heat, making the process of cooking food a lot easier rather than a material which is a bad conductor of heat. • Aluminum is malleable, light in weight, and has a high melting point making it appropriate to be drawn into utensils.[10] 9/20/2023 Non-Stick Alumimium Pan Anodized Aluminium Pan 6
  • 7. Discovery of Non-Stick Coating[11] 9/20/2023 Non-Stick Alumimium Pan  The discovery of PTFE actually happened completely by accident. When working in a team trying to develop non-toxic refrigerants in the 1930s at chemical company Dupont, Dr. Roy Plunkett was using a compound called tetrafluoroethene.  Tetrafluoroethene is a gas, so it needed to be stored in small cylinder. Upon opening one of these cylinders, Plunkett found that the gas had disappeared, and in its place was a white, waxy solid. This solid was PTFE. 7
  • 8. Types of Non-Stick Coating Non-Stick Alumimium Pan 9/20/2023 Ceramic Light colour PTFE Dark PTFE [12] 8
  • 9. PTFE Coating Molecular Structure [13] 9/20/2023 Non-Stick Alumimium Pan 9 9
  • 10. Properties and Performance of PTFE 9/20/2023 Non-Stick Alumimium Pan [13] 10
  • 11. Advantages and Disadvantages of PTFE Non-Stick Alumimium Pan 9/20/2023 [14] 11 Advantages:-  Minimum usage of oil and fat content products  Withstand high temperatures up to 500 degrees Fahrenheit, making it ideal for cooking and baking.  Resists scratches  Evenly distributes heat and saves on fuel Disadvantages:-  Teflon isn’t biodegradable.  The coating may peel or scratch over time, reducing the nonstick properties.
  • 12. What is Anodizing ? Non-Stick Alumimium Pan 9/20/2023 • Anodizing is an electrochemical process that converts the metal surface into a decorative, durable, corrosion-resistant, anodic oxide finish. • Aluminium is ideally suited to anodizing, although other nonferrous metals, such as magnesium and titanium, also can be anodized. • Anodizing is an environmentally safe electrochemical process that converts the aluminium metal surface into a porous aluminium oxide, ultimately creating an end product whose finish is more durable and weather-resistant. [15] 12
  • 13. Application of Anodized Aluminum  Structures and architectural categories of all types  Cookware Appliances  Commercial and residential building products  Food preparation equipment  Furniture  Sporting goods and boats  Motor vehicle components Non-Stick Alumimium Pan 9/20/2023 [16] 13 Aluminium section anodized ceiling curtain wall anodized parts for aesthetic purpose
  • 14. References 9/20/2023 Non-Stick Alumimium Pan [1] James AS, Thomas K, Mann P, Wall R. The role and impacts of surface engineering in environmental design. Mater Des 2005;26:594–601. [2] Sordelet DJ, Widener SD, Tanga Y, Besser MF. Characterization of a commercially produced Al–Cu–Fe–Cr quasicrystalline coating. Mater Sci Eng 2000;294–296:834–7. [3] Kuhn A. PTFE coating vs impregnation. Met Finish 2004;102(12):12–7. [4] Rabson DA. Review – toward theories of friction and adhesion on quasicrystals. Prog Surf Sci 2012;87:253–71. [5] Ashokkumar S, Adler-Nissen J. Evaluating non-stick properties of different surface materials for contact frying. J Food Eng 2011;105:537–44. [6] Liew KW, Chia SY, Kok CK, Low KO. Evaluation on tribological design coatings of Al2O3, Ni–P–PTFE and MoS2 on aluminium alloy 7075 under oil lubrication Mater Des 2013;48:77–84. [7] Unal H, Mimaroglu A, Kadıoglu U, Ekiz H. Sliding friction and wear behaviour of polytetrafluoroethylene and its composites under dry conditions. Mater Des 2004;25:239–45. [8] Aluminum Alloy: Definition, Characteristics, Types, Properties, and Applications | Xometry 14
  • 15. References [9] https://images.prismic.io/xometry-marketing/8537d428-61db-4f24-a9fc- e101ec44f715_aluminum-alloy- scrap.jpg?ixlib=gatsbyFP&auto=compress%2Cformat&fit=max&w=1000&h=750 [10] Name the properties for which Aluminium is used in cooking utensils. (byjus.com) [11]https://www.compoundchem.com/2016/02/04/teflon/[accessed 20.09.2023] [12] http://www.teflon-art-innovation.com/fileadmin/user_upload/salesfolder/ DP_Teflon_Folder_CC_GB.pdf [accessed 22.08.2023] [13]Performance properties and applications of polytetrafluoroethylene (PTFE)— a review Article in Advanced Composites and Hybrid Materials · June 2018 by Girish M. Joshi [14]https://mealprepify.com/types-of-non-stick-coatings/ [15]https://www.anodizing.org/page/what-is-anodizing [16]https://www.saf.com/anodizing/anodized-aluminum-applications/[23-08-2023] 9/20/2023 Non-Stick Alumimium Pan 15
  • 16. Thank you Non-Stick Alumimium Pan 9/20/2023 16