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Alkali Metal Silicides for Oil Field Applications
Improving Heavy Oil EOR
1
Formed in 2005 to commercialize its patented stabilized alkali metals
Customers include industrial chemical processors & energy companies
Holds 30 families of patents including composition of matter, method of making and
methods of use patents
Patented use of alkali metal silicides for oilfield applications
SiGNa is a chemical manufacturer that
specializes in stabilized reactive alkali metals
A valuable new tool for the EOR toolkit
2
Desired reactivity + safety is
achieved by solvating metals
in inorganic powders
’S
stabilized alkali metals
ActiveEOR®
Key Mechanisms for EOR
4
How it Works: The ActiveEOR® Reaction
5
Cost Effective, Higher Performing & Safe
HeatSodium SilicateHydrogenSodium Silicide Water
Material Attributes
Free-flowing, easily-handled solid chemical
Rapid, controllable and safe chemical reactivity – reaction is
only limited by availability of water
Uses inexpensive, abundant raw materials
Non-damaging, non-toxic byproducts (green chemistry)
Easily blends with a hydrocarbon for reservoir injection
Oil Recovery Benefits
• Reaction occurs in situ, maximizing heat, pressure and
gas benefits
• An injection of only 3% PV, compared to typical CEOR
that requires 30-40% PV
• Technology is not limited by depth or crude viscosity
• No well redesign or special equipment needed
Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
How it Works: The ActiveEOR® Reaction
6
Na4Si4 (s) + 10 H2O (l)
Heat Mechanisms/Benefits
• Viscosity reduction to improve oil mobility (potential viscosity decrease >30%)
• Unlike steam, all heat is released in situ and minimize losses in transit
• Localized pore reaction site temperature increase >300°C possible
• 360,000 BTU per bbl of 30% silicide dispersion; 3,484 BTU per lb NaSi, or 3,959 BTU per lb H2O
• No GHG emissions from heat generation
HeatSodium SilicateHydrogenSodium Silicide Water
Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
How it Works: The ActiveEOR® Reaction
7
Hydrogen Mechanisms/Benefits
• Generates 10 mols of gas – potential 2 to 5 X volume expansion in reservoir [f (T,P)]
• 100 lb of silicide should generate ~53,400 L, or 1,885 ft3, of gas at STP
• Provides gas cap energy to low pressured reservoirs – accelerates production by up to 20%
• Rapid reaction rate and gas evolution in pores to dislodge oil
• Potential for foam formation
• Potential for hydrogenation/cracking of heavy crudes to lower viscosity and beneficiate oil
• Not a greenhouse gas (GHG) – produced hydrogen can be reinjected/energy sourced/flared
HeatSodium SilicateHydrogenSodium Silicide Water
Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
How it Works: The ActiveEOR® Reaction
8
Na4Si4 (s) + 10 H2O (l)
HeatSodium SilicateHydrogenSodium Silicide Water
Sodium Silicate Mechanisms/Benefits
• Provides alkali to convert crude acid fractions into surfactants to lower IFT and mobilize oil
• Well buffered to limit sand dissolution (1% silicate = pH 11.8)
• Most effective alkali to inactivate brine hardness ions – protects surfactants
• Silicates promote a water wet environment for improved release of oil
• A green chemical that is widely used in detergent formulations and for water softening
Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
Oil and Gas Application Roadmap
9
POST-CHOPS RECOVERY
HYDRAULIC FRACTURING
CARBONATE WETTABILITY
Increase recovery post-CHOPS with
the ability to reactivate suspended wells.
Equivalent production rates with reduced water
injection and treatment costs.
Converts carbonate surface from
highly oil wet to highly water wet.
Significantly increase recovery and reduced production
times for heavy crudes and bitumen.
ENHANCED OIL RECOVERY
Post-CHOPS EOR
10
in collaboration with
ActiveEOR® for Post-CHOPS
11
Technical Concept: ActiveEOR® for Post-CHOPS
12
ActiveEOR® for Post-CHOPS Recovery
• ActiveEOR® is applied downhole as a 40
wt.% solids submicron dispersion slurried
in hydrocarbon carrier fluid
• Pure hydrocarbon spacers ensures
reaction occurs deep within formation
• Short concentrated slug
(20 m3 = short injection time)
• Huff-and-Puff process with no need for
additional CapEx
13
Concept Evaluation (Stage 1)
Proof of Concept post-CHOPS work
14
Suggested Post-CHOPS
15
*Primary CHOPS recovery 3-5%; incremental results with ActiveEOR® recovers additional 3%
Well Pressure Increase
16
Reduced Viscosity
17
ActiveEOR® for
Chemical EOR
ActiveEOR® for Enhanced CEOR
19
• ActiveEOR® is applied downhole as a 20 to
40% solids submicron dispersion in
hydrocarbon carrier fluid
• Pure hydrocarbon spacers ensures reaction
occurs deep within formation
• Short concentrated slug
(1 to 5% PV = short injection time)
• Applicable for vertical and/or horizontal well
configurations
Recover More Oil
20
Actual reservoir corefloods conducted at SURTEK, a
global leader in chemical EOR
Coreflood & oil characteristics favorable to current chemical
flooding techniques (ASP): 22°API, 12 cp oil
Recover More Oil Faster
21
Actual reservoir corefloods conducted at
SURTEK, a global leader in chemical EOR
Coreflood & oil characteristics favorable to
current chemical flooding techniques (ASP):
22°API, 12 cp oil
Core Flood Results in Diesel
22
3% PV of 30% Dispersion in Mineral Oil
2323
ActiveEOR® for
Carbonate Wettability Alteration
in collaboration with
Oil Drop Contact Angle Measurement
25
Remineralizaton of Surface
Hydraulic Fracturing
Hydraulic Fracturing
28
Cleaner Frac Water Flowback
29
Reaction Rate vs. Particle Size
30

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Silicides for Enhanced Oil Recovery

  • 1. Alkali Metal Silicides for Oil Field Applications Improving Heavy Oil EOR
  • 2. 1 Formed in 2005 to commercialize its patented stabilized alkali metals Customers include industrial chemical processors & energy companies Holds 30 families of patents including composition of matter, method of making and methods of use patents Patented use of alkali metal silicides for oilfield applications SiGNa is a chemical manufacturer that specializes in stabilized reactive alkali metals
  • 3. A valuable new tool for the EOR toolkit 2 Desired reactivity + safety is achieved by solvating metals in inorganic powders ’S stabilized alkali metals
  • 6. How it Works: The ActiveEOR® Reaction 5 Cost Effective, Higher Performing & Safe HeatSodium SilicateHydrogenSodium Silicide Water Material Attributes Free-flowing, easily-handled solid chemical Rapid, controllable and safe chemical reactivity – reaction is only limited by availability of water Uses inexpensive, abundant raw materials Non-damaging, non-toxic byproducts (green chemistry) Easily blends with a hydrocarbon for reservoir injection Oil Recovery Benefits • Reaction occurs in situ, maximizing heat, pressure and gas benefits • An injection of only 3% PV, compared to typical CEOR that requires 30-40% PV • Technology is not limited by depth or crude viscosity • No well redesign or special equipment needed Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
  • 7. How it Works: The ActiveEOR® Reaction 6 Na4Si4 (s) + 10 H2O (l) Heat Mechanisms/Benefits • Viscosity reduction to improve oil mobility (potential viscosity decrease >30%) • Unlike steam, all heat is released in situ and minimize losses in transit • Localized pore reaction site temperature increase >300°C possible • 360,000 BTU per bbl of 30% silicide dispersion; 3,484 BTU per lb NaSi, or 3,959 BTU per lb H2O • No GHG emissions from heat generation HeatSodium SilicateHydrogenSodium Silicide Water Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
  • 8. How it Works: The ActiveEOR® Reaction 7 Hydrogen Mechanisms/Benefits • Generates 10 mols of gas – potential 2 to 5 X volume expansion in reservoir [f (T,P)] • 100 lb of silicide should generate ~53,400 L, or 1,885 ft3, of gas at STP • Provides gas cap energy to low pressured reservoirs – accelerates production by up to 20% • Rapid reaction rate and gas evolution in pores to dislodge oil • Potential for foam formation • Potential for hydrogenation/cracking of heavy crudes to lower viscosity and beneficiate oil • Not a greenhouse gas (GHG) – produced hydrogen can be reinjected/energy sourced/flared HeatSodium SilicateHydrogenSodium Silicide Water Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
  • 9. How it Works: The ActiveEOR® Reaction 8 Na4Si4 (s) + 10 H2O (l) HeatSodium SilicateHydrogenSodium Silicide Water Sodium Silicate Mechanisms/Benefits • Provides alkali to convert crude acid fractions into surfactants to lower IFT and mobilize oil • Well buffered to limit sand dissolution (1% silicate = pH 11.8) • Most effective alkali to inactivate brine hardness ions – protects surfactants • Silicates promote a water wet environment for improved release of oil • A green chemical that is widely used in detergent formulations and for water softening Na4Si4 (s) + 10 H2O (l) 10 H2 (g) + 2 Na2Si2O5 (aq) + 1654 (kJ)
  • 10. Oil and Gas Application Roadmap 9 POST-CHOPS RECOVERY HYDRAULIC FRACTURING CARBONATE WETTABILITY Increase recovery post-CHOPS with the ability to reactivate suspended wells. Equivalent production rates with reduced water injection and treatment costs. Converts carbonate surface from highly oil wet to highly water wet. Significantly increase recovery and reduced production times for heavy crudes and bitumen. ENHANCED OIL RECOVERY
  • 13. Technical Concept: ActiveEOR® for Post-CHOPS 12
  • 14. ActiveEOR® for Post-CHOPS Recovery • ActiveEOR® is applied downhole as a 40 wt.% solids submicron dispersion slurried in hydrocarbon carrier fluid • Pure hydrocarbon spacers ensures reaction occurs deep within formation • Short concentrated slug (20 m3 = short injection time) • Huff-and-Puff process with no need for additional CapEx 13
  • 15. Concept Evaluation (Stage 1) Proof of Concept post-CHOPS work 14
  • 16. Suggested Post-CHOPS 15 *Primary CHOPS recovery 3-5%; incremental results with ActiveEOR® recovers additional 3%
  • 20. ActiveEOR® for Enhanced CEOR 19 • ActiveEOR® is applied downhole as a 20 to 40% solids submicron dispersion in hydrocarbon carrier fluid • Pure hydrocarbon spacers ensures reaction occurs deep within formation • Short concentrated slug (1 to 5% PV = short injection time) • Applicable for vertical and/or horizontal well configurations
  • 21. Recover More Oil 20 Actual reservoir corefloods conducted at SURTEK, a global leader in chemical EOR Coreflood & oil characteristics favorable to current chemical flooding techniques (ASP): 22°API, 12 cp oil
  • 22. Recover More Oil Faster 21 Actual reservoir corefloods conducted at SURTEK, a global leader in chemical EOR Coreflood & oil characteristics favorable to current chemical flooding techniques (ASP): 22°API, 12 cp oil
  • 23. Core Flood Results in Diesel 22
  • 24. 3% PV of 30% Dispersion in Mineral Oil 2323
  • 25. ActiveEOR® for Carbonate Wettability Alteration in collaboration with
  • 26. Oil Drop Contact Angle Measurement 25
  • 30. Cleaner Frac Water Flowback 29
  • 31. Reaction Rate vs. Particle Size 30

Editor's Notes

  1. How it works specific to CHOPS.
  2. Changing from ‘oil-wet’ to ‘water wet’ (using silicide) Replace walk away value with copy from following slide and eliminate following slide.