BASIC POINTS RELATED TO SFC The area in a manufacturing facility where assembly or production is carried out, either by an automated system or by workers or a combination of both. The shop floor may include equipment, inventory and storage areas. OBJECTIVES, Shop floor control is responsible for the detailed management of activities and the flow of materials inside the plant, including employees, materials, machines, and production time. ... Production and process order scheduling. Capacity requirements planning. Material availability assessment. 3 REALS Go to the real place… To observe the real thing… To get the real facts and data. 4P MANAGEMENT , SETUP, ACTIVITIES, SFCS, BENEFITS, 5S PROGRAM, GENERAL SAFETY RULES.

1. SHOP FLOOR CONTROL
-C. S. GOSAVI
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2. SHOP FLOOR
 Assembly and Production areas.
 Equipment, inventory and storage areas.
 Responsible to produce an intermediate or a final product.
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3. COMPONENTS
 Material
 Machinery, Equipment and Tools
 Information Technology
 Quality Control
 Store Room
 Staff
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4. SHOP FLOOR CONTROL (SFC)
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5. THE THREE REALS
Genba (Real
Place)
Genbutsu
(Real Thing)
Genjitsu
(Fact)
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6. OBJECTIVES
 Total control-
 Routing movement
 Sequencing the procedures
 Scheduling
 Reduce production cycle times
 Provide real time data
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7. 4P MANAGEMENT MODEL
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8. MANAGEMENT SETUP
 Setting up-
 Machines, Equipment and Tools
 Assembly/Production Lines
 Shop Floor Operations
 Storage Area
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9. ACTIVITIES
 Daily activities
 Team meetings
 Management of all the resources
 Gemba walk
 Problem solving and taking corrective action
 Housekeeping
 Continual (kaizen) activities
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10. CONTROL SYSTEM (SFCS)
 Communication
 Data Management
 Processing
 User Interface
 Key features of SFCS-
 Flexibility
 Inter-operability
 Portability
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11. BENEFITS
 Paperless
 Total visibility
 Real time data
 Increases efficiency of workers
 Eliminates the errors
 Easy decision making
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12. 5S PROGRAM
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13. GENERAL SAFETY RULES
 Wearing protection wares
 Cleaning, repairing or oiling of machines
 Practicing cleanliness and orderliness
 Checking the machine condition before starting it
 Not engaging into horseplay
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14. THANK YOU!!!
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