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SHIP
MAINTENANCE
Padmini Ramasamy
Maintenance is one thing that keeps any
mechanicalequipment or machinery
going. Weatherit is a small machine or a
largestructure, efficientmaintenancecan
help with prolonged life and favorable
outcome. On a ship, maintenanceis one
thing thatkeeps machinery up to date
and is smooth running condition.
Why Maintenance?
International Safety Management Code
(ISM) specifies the rules and regulations
for maintenance management. ISM
describes in general how ships should be
maintained, inspected, non-conformities
be reported, and corrective actions are
taken.
The main objectiveof a maintenance
plan is to make sure that the work is done
in the least possible time with utmost
efficiencyand at optimum cost.
Objective
TYPES OF
MAINTENANCE
PROCEDURES
Plannedmaintenancerefersto anymaintenance
activitythatisplanned,documented,and
scheduled.Theaimof plannedmaintenanceis to
reducedowntimeby havingallnecessary
resourcesonhand,suchaslaborandparts,anda
strategyto usetheseresources.
1. Planned
Maintenance
Itis famouslyknownasthePMS orplanned
maintenancesystem.Inthistypeofsystem,the
maintenanceis carriedoutaspertherunning
hourslike4000hrs.,8000hrs.etc.,Orby the
calendarintervalslike6 monthly,yearlyetc.Of the
machinery.Themaintenanceis carriedout
irrespectiveof theconditionof themachinery.
Thepartshavetobe replacedif itis writteninthe
schedule,evenif theycanbestillused.
1.1 Preventive
or Scheduled
Maintenance
System
Predictivemaintenanceis atechniquethatuses
dataanalysistoolsandtechniquestodetect
anomaliesin youroperationandpossibledefects
inequipmentandprocessessoyoucanfix them
beforetheyresultin failure.
1.2 Predictive
Maintenance
Inthissystemthemachinerypartsarechecked
regularly.Withthehelpof sensorsetc.the
conditionof themachineryis accessedregularly
andthemaintenanceisdoneaccordingly.This
systemrequiresexperienceandknowledgeas
wronginterpretationmaydamagethemachinery
andleadto costlyrepairswhichmaynotbe
acceptableby thecompany.
1.2.1
Condition
Maintenance
system
1.2.1 Types of
condition-
based
maintenance
1.CBMisperformedwhiletheassetisworking,which
lessensthechancesofdisruptiontonormaloperations
2.Reducesthecostofassetfailures
3.Improvesequipmentreliability
4.Minimizesunscheduleddowntimeduetocatastrophic
failure
5.Minimizestimespentonmaintenance
6.Minimizesovertimecostsbyschedulingtheactivities
7.Minimizesrequirementforemergencyspareparts
8.Optimizesmaintenanceintervals(moreoptimalthan
manufacturerrecommendations)
9.Improvesworkersafety
10.Reducesthechancesofcollateraldamagetothe
system
1.2.1
Condition
Maintenance
system
Advantages
1.Conditionmonitoringtestequipmentisexpensiveto
install,anddatabasescostmoneytoanalyze
2.Costtotrainstaff–youneedaknowledgeable
professionaltoanalyzethedataandperformthework
3.Fatigueoruniformwearfailuresarenoteasily
detectedwithCBMmeasurements
4.Mayrequireassetmodificationstoretrofitthesystem
withsensors
5.Unpredictablemaintenanceperiods
1.2.1
Condition
Maintenance
system
Disadvantages
ReliabilityCenteredMaintenance(RCM)isa
procedurefordeterminingmaintenance
strategiesbasedon reliabilitytechniques,
includingFailureModeEffectandCriticality
Analysis.Inthemaritimeworldisstill abig hurdle
forshipowners,dueto thebig impactand
necessaryresources
1.2.2
Reliability
Centered
Maintenance
Unplannedmaintenanceis anymaintenancetask
thatoccursunexpectedly.Ithappenswhenthere
is noformalstrategyin placetoaddressa repair,
replacement,orinspectionbeforeit'sneeded.
Unplannedmaintenanceis commonlytheresult
of equipmentfailurethatwasnotanticipated.
2. Unplanned
Maintenance
Inthissystemthemaintenanceis carriedout
whenthemachinerybreaksdown.Thisisthe
reasonit isknownasthebreakdown
maintenance.Thisis nota suitableandgood
methodassituationsmayoccurwhereinthe
machineryis requiredin emergency.Theonly
advantageofthissystemis thattheworkingof
machinerypartsis usedto itsfulllifeoruntilit
breaks.Thissystemmightgetcostlyasduring
breakdownseveralotherpartsmayalsoget
damaged.
2.1 Corrective
or Breakdown
Maintenance
1. Safetyissuescanoccurwithunplannedfailures
2. Canbe costlydependingonpartsthatfail
3. Requirescarefulplanningandexecution
4. Canbe difficultto pinpointsourceof issues
2.1 Corrective
or Breakdown
Maintenance
Cons
THANK YOU

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Ship maintenance pry20210312