Manufacturers and Exporters of Gears, Gear Boxes, Geared Motors and Gear Assemblies Both Standard and Custom Made, Planetary Gear Boxes, Vertical Rolling Mill Gear Boxes, Worm Gears, Helical Gears, Bevel Helical Gears, Straight and Spiral Bevel Gears, Cooling Tower Gears Boxes, Extruder Gears Boxes, Rolling Mill Gear Boxes, Textile Gears and Electric Screw Compressors.

1. Shanthi Gears Presentation

2. Executive Summary
•4 Decades of Experience in Gear/Gear Box Solutions
•State of Art Manufacturing Facility
•Strong Re-engineering & Servicing Capability
•Indian Company with European Expertise
•Part of Murugappa Group

3. Certifications
Only Indian Gear
Manufacturer
To be
AS9100 C Certified

4. History

5. Customers

6. Engineering
 50 Member Engineering Team
 Strong Re-engineering Capability
Customized Product Engineering
 Trained in Engg Tools like Solid Works/Pro E /
ANSYS / PLM Packages
 10 Member Focused R&D Team
2 German Expats Focused on Planetary Drives

7. R&D

8. CAD | CAM | PLM TOOLS

9. Products & Services
Gear Box
Products
SparesServicing
Servicing of Gear Box
(any Make)
Retrofit & Re-engineering
Predictive Maintenance Services
Std Helical / Bevel / Worm
GB/ Gear Motor
Customized Gear Box
Planetary Gear Box
Internals for All GB
Loose Gears

10. Infrastructure

11. Foundry

12. Non Ferrous | Fabrication

13. Unit C - Machining Unit
• Fully Integrated Gear Manufacturing Unit
–Foundry & Fabrication / Heat Treatment
–In house Cutter Manufacturing
• State of Art Infrastructure
–75 Gear Hobbing Machines
–40 Profile Grinding Machines
–12 CMM / Profile Testing Units
• Experienced Work force

14. CNC 6 Axis Horizontal Machining Centre

15. Grinding Park

16. Manufacturing Facility

17. Manufacturing Facility

18. Heat Treatment

19. Heat Treatment

20. IT Systems

22. Gears – Product Range
Few mm to 3.2 Meter
Up to 30 Module
Straight Bevel Spiral Bevel

26. Geared Motor – Up to 90 kW

30. Coal Mill VRM – 660 kW

31. Roller press
Planetary Gearbox
1200 kW
980 / 16.8 rpm

32. China make Cement Mill VRM – 5400 kW

33. China make Cement Mill VRM – 5400 kW

34. Cement Mill VRM planetary arrangement refurbishment

35. 1200 kW – Raw Mill VRM Servicing

36. Planetary Drives
Ratio up to 4200
Torque up to 1.5 Million Newton Meter
Catalogue for Range of Applications
German Engineering / Manufactured in India

37. Main Hoist Planetary Gear Box
INPUT POWER : 400 kW @ 740 rpm
TOTAL RATIO : 118.7 : 1 (SHAFT A DRIVING)
: 120.2 : 1 (SHAFT B DRIVING)
: 59.7 : 1 (BOTH SHAFTS DRIVING)

38. Planetary Drive
Ratio i : 160
Output power P2 : 150 kW
Maximum torque Tmax : 145000

39. Planetary Gear Box-Sugar Industry
Ratio i : 30.3
Input speed n1 : 1500 /1000 rpm
Output speed n2 : 49.5 / 33 rpm
Output torque T2 : 3449 / 3896 Nm
Output power P2 : 17.9 / 13.5kW
Maximum torque Tmax : 15000Nm

40. SERVICE SETUP
•COIMBATORE
SERVICE SETUP
•CHENNAI
•PUNE
•MUMBAI
•BANGALORE
•BARODA
•DELHI
•JAMSHEDPUR
•RAIPUR
•KOLKATTA
•COIMBATORE
REFURBISHMENT
OF ANY MAKE GEARBOX
RE-ENGINEERING
CONDITION
MONITORING

41. Thank You