http://www.d-r-t.com/sensortech.htm
Chris Mosser
http://news.thomasnet.com/fullstory/463874
Outline
• Introduce MEMS
• Applications
• Automotive Specific Information
• Fabrication
• Packaging
• Micro(small)
• Electro(electric components/functionality)
• Mechanical(mechanical components/functionality)
• Systems(integrated, system-like functionality)
What are MEMS?
http://eed.gsfc.nasa.gov/562/SA_MEMs.htm
http://www.memx.com/
http://www.memx.com/
http://www.forbes.com/2008/04/22/mems-apple-nintendo_leadership_clayton_in_jw_0421claytonchristensen_inl_slide.html
Where do you find MEMs?
• Printers
– High DPI inkjets
• Projectors
• Micro-Mirrors from Texas Instruments
• Cell Phones
– Knowles Microphones used in most new cell
phones
• Automobiles
Why MEMS
• Small
– Typically .1-100um feature size
Human Hair thickness ~ 50um
http://www.vendian.org/envelope/dir2/scaling_construct.html
http://singularityhub.com/wp-content/uploads/2008/08/red-blood-cells.bmp
Red Blood Cells ~ 10um
Why MEMS
• Low cost, High yield
– Use existing IC fabrication technology
– Made primarily on Silicon Wafers
http://media-2.web.britannica.com/eb-media/22/78522-004-BB539CA9.jpg
Why MEMS
• Favorable scaling for a lot of applications
– Flow-rate sensors
– Electrostatics
– Magnetism
– Many others
• Not all applications
– Solar Power
– Turbulent Boundary Energy Harvesting
Typical Applications
• Accelerometers
• Magnetometers
• Microphones
• Micro-Fluidics
• RF-MEMS
• Bridge to Nanotechnology
Automotive MEMS
• MEMS Sensors and Actuators used to
control various elements of the automobile
– Powertrain and Chassis control
• Ex: Manifold Air Temperature
– Comfort and Convenience
• Ex: Air-Temperature Control
– Communications
• Ex: Wireless
Where it Began
• 1979 - First recorded use of MEMs in automobiles
• Federal emission standards required monitoring the air-to-
fuel ratio of the engine
– Density of air value was needed
• Many different sensor technologies were introduced to
solve this problem
• MAP (manifold absolute pressure) and MAT (manifold air
temperature) sensors were developed using MEMS
• Silicon based MEMS sensors became the device of choice
due to low cost and high yield
MAP Sensor
http://www.quantummatrix.com.my/v1/content/view/231/59/
Who Developed It
• Two groups
– Delco Electronics Group(General Motors)
• Used piezoresistive sensing
– Ford
• Used capacitive sensing
Piezoresistive Sensors
• Use the piezoresistive effect
– Applied stress changes resistivity of material
Diaphragm with two embedded piezoresisters
Source: IMG(UF)
Capacitive Sensors
• Vary two parameters
– Gap
– Overlap area
• Advantages
– Low power
– High accuracy
– Temperature independent
• Important for a lot of automobile applications
– Reciprocal
• Disadvantages
– Parasitic capacitance
– Small signal
http://www.nanoshift.net/Technology.htm
What about Actuators?
• Traditionally only sensors were developed
for automobiles
• Actuators started to become popular as
MEMs development costs decreased
• Popular actuators include
– Microphones
– Fuel injection nozzles
Fabrication
• Use basic IC fabrication
– Masks/layers/CVD/oxidation/etc
• MEMS specific fabrication
– DRIE (Deep reactive ion etch)
– SOI (silicon on insulator)
General MEMS Packaging
• The most important and expensive part of a
MEMS sensor/actuator
– ~45% of the cost of designing a MEMS device is spent
on packaging
• Often times packaging constraints will prevent a
design from being produced
– May require too complex of a package design for
realistic implementation
• Package can greatly change the response of a
device
– Sensitivity/Dynamic Range/etc all effected by package
Automotive MEMS Packaging
• Automotive sensors generally only allowed
to have 3 wires connected to them
– Minimizes cost
• Environment concerns are especially
important in automotive applications
– Engine heat
– High acceleration/deceleration
– Humidity
Automotive MEMS Summary
Precision Engineering
By V. C. Venkatesh, Sudin Izman
Thank You
References
• Application of MEMS Technology in
Automotive Sensors and Actuators,
David Eddy and Douglas Spanks
• http://www.img.ufl.edu/ms/eel5225/html/
assignments.htm

sensors used in automobiles and their app

  • 1.
  • 2.
    Outline • Introduce MEMS •Applications • Automotive Specific Information • Fabrication • Packaging
  • 3.
    • Micro(small) • Electro(electriccomponents/functionality) • Mechanical(mechanical components/functionality) • Systems(integrated, system-like functionality) What are MEMS? http://eed.gsfc.nasa.gov/562/SA_MEMs.htm http://www.memx.com/ http://www.memx.com/ http://www.forbes.com/2008/04/22/mems-apple-nintendo_leadership_clayton_in_jw_0421claytonchristensen_inl_slide.html
  • 4.
    Where do youfind MEMs? • Printers – High DPI inkjets • Projectors • Micro-Mirrors from Texas Instruments • Cell Phones – Knowles Microphones used in most new cell phones • Automobiles
  • 5.
    Why MEMS • Small –Typically .1-100um feature size Human Hair thickness ~ 50um http://www.vendian.org/envelope/dir2/scaling_construct.html http://singularityhub.com/wp-content/uploads/2008/08/red-blood-cells.bmp Red Blood Cells ~ 10um
  • 6.
    Why MEMS • Lowcost, High yield – Use existing IC fabrication technology – Made primarily on Silicon Wafers http://media-2.web.britannica.com/eb-media/22/78522-004-BB539CA9.jpg
  • 7.
    Why MEMS • Favorablescaling for a lot of applications – Flow-rate sensors – Electrostatics – Magnetism – Many others • Not all applications – Solar Power – Turbulent Boundary Energy Harvesting
  • 8.
    Typical Applications • Accelerometers •Magnetometers • Microphones • Micro-Fluidics • RF-MEMS • Bridge to Nanotechnology
  • 9.
    Automotive MEMS • MEMSSensors and Actuators used to control various elements of the automobile – Powertrain and Chassis control • Ex: Manifold Air Temperature – Comfort and Convenience • Ex: Air-Temperature Control – Communications • Ex: Wireless
  • 10.
    Where it Began •1979 - First recorded use of MEMs in automobiles • Federal emission standards required monitoring the air-to- fuel ratio of the engine – Density of air value was needed • Many different sensor technologies were introduced to solve this problem • MAP (manifold absolute pressure) and MAT (manifold air temperature) sensors were developed using MEMS • Silicon based MEMS sensors became the device of choice due to low cost and high yield MAP Sensor http://www.quantummatrix.com.my/v1/content/view/231/59/
  • 11.
    Who Developed It •Two groups – Delco Electronics Group(General Motors) • Used piezoresistive sensing – Ford • Used capacitive sensing
  • 12.
    Piezoresistive Sensors • Usethe piezoresistive effect – Applied stress changes resistivity of material Diaphragm with two embedded piezoresisters Source: IMG(UF)
  • 13.
    Capacitive Sensors • Varytwo parameters – Gap – Overlap area • Advantages – Low power – High accuracy – Temperature independent • Important for a lot of automobile applications – Reciprocal • Disadvantages – Parasitic capacitance – Small signal http://www.nanoshift.net/Technology.htm
  • 14.
    What about Actuators? •Traditionally only sensors were developed for automobiles • Actuators started to become popular as MEMs development costs decreased • Popular actuators include – Microphones – Fuel injection nozzles
  • 15.
    Fabrication • Use basicIC fabrication – Masks/layers/CVD/oxidation/etc • MEMS specific fabrication – DRIE (Deep reactive ion etch) – SOI (silicon on insulator)
  • 16.
    General MEMS Packaging •The most important and expensive part of a MEMS sensor/actuator – ~45% of the cost of designing a MEMS device is spent on packaging • Often times packaging constraints will prevent a design from being produced – May require too complex of a package design for realistic implementation • Package can greatly change the response of a device – Sensitivity/Dynamic Range/etc all effected by package
  • 17.
    Automotive MEMS Packaging •Automotive sensors generally only allowed to have 3 wires connected to them – Minimizes cost • Environment concerns are especially important in automotive applications – Engine heat – High acceleration/deceleration – Humidity
  • 18.
    Automotive MEMS Summary PrecisionEngineering By V. C. Venkatesh, Sudin Izman
  • 19.
  • 20.
    References • Application ofMEMS Technology in Automotive Sensors and Actuators, David Eddy and Douglas Spanks • http://www.img.ufl.edu/ms/eel5225/html/ assignments.htm