Scratch Test: To establish Bio-Tar and Carbon-Soot (BTCS) deposit on cooking utensils when used on wood combustion stoves of MAGH CM series.<br />Aim of the Test: To establish bio-tar and carbon-soot (BTCS) deposit, (weight basis) on cooking utensils.
Requirements of the Test:Stove under test: MAGH CM Series-1<br />Burner Size, diameter:<br />Fuel Wood Material:<br />Fuel Wood Size, Diameter:<br />                                                        Length:<br />                                                       Weight:<br />                                    Moisture Content:<br />Material of the Vessel: Aluminum<br />Vessel Size: Diameter (at base): 140 mm <br />                                                                 Height:<br />                       Weight of Water in the Vessel: 5 kg<br />Ambient Air Temperature: 37oC<br />Bulk Water Temperature in the Vessel, initial, at intervals of 1 minute, till 1 kg fuel is burnt to ash:<br />Size of Scratch-Test Match-Sticks:  cross section 2 mm x 2 mm, length 35 mm<br />Number of Scratch-Test Match-Sticks (of cross section 2 mm x 2 mm, length 35 mm): 8 when the number of vessel supports on the stove are 4, 6 when the number of vessel supports on the stove are 3.<br />Weight of each Match-Stick before scratching: 14 mg<br />Weight of each Match-Stick after scratching: 15.6 mg<br />Net Average Weight of deposit per Specimen-Match-Stick: 1.6 mg<br />Instant when the scratch test is performed and scratched specimens are collected: on complete combustion of fuel (fuel converted to ash)
Test Procedure:
Weigh the match-sticks before scratch test individually.
When the 1 kg fuel is completely burnt, remove the vessel from the stove, drain the hot water and put the vessel in the bottom-up position.

Scratch test

  • 1.
    Scratch Test: Toestablish Bio-Tar and Carbon-Soot (BTCS) deposit on cooking utensils when used on wood combustion stoves of MAGH CM series.<br />Aim of the Test: To establish bio-tar and carbon-soot (BTCS) deposit, (weight basis) on cooking utensils.
  • 2.
    Requirements of theTest:Stove under test: MAGH CM Series-1<br />Burner Size, diameter:<br />Fuel Wood Material:<br />Fuel Wood Size, Diameter:<br /> Length:<br /> Weight:<br /> Moisture Content:<br />Material of the Vessel: Aluminum<br />Vessel Size: Diameter (at base): 140 mm <br /> Height:<br /> Weight of Water in the Vessel: 5 kg<br />Ambient Air Temperature: 37oC<br />Bulk Water Temperature in the Vessel, initial, at intervals of 1 minute, till 1 kg fuel is burnt to ash:<br />Size of Scratch-Test Match-Sticks: cross section 2 mm x 2 mm, length 35 mm<br />Number of Scratch-Test Match-Sticks (of cross section 2 mm x 2 mm, length 35 mm): 8 when the number of vessel supports on the stove are 4, 6 when the number of vessel supports on the stove are 3.<br />Weight of each Match-Stick before scratching: 14 mg<br />Weight of each Match-Stick after scratching: 15.6 mg<br />Net Average Weight of deposit per Specimen-Match-Stick: 1.6 mg<br />Instant when the scratch test is performed and scratched specimens are collected: on complete combustion of fuel (fuel converted to ash)
  • 3.
  • 4.
    Weigh the match-sticksbefore scratch test individually.
  • 5.
    When the 1kg fuel is completely burnt, remove the vessel from the stove, drain the hot water and put the vessel in the bottom-up position.
  • 6.
    Using Scratch-Test Match-Sticks,scratch 8 radial lines starting from the center of the bottom to the periphery of a circle of diameter equal to burner diameter located on the bottom surface of the vessel, if the number of vessel supports on the stove is 4 or if there are no vessel supports. For each radial line scratch, use new match-stick removing tar-carbon soot along with the match-stick.
  • 7.
    Weigh the match-sticksafter the scratch, each individually. Find the net weight of tar-carbon deposit from 8 specimens. Compute the average, wt.
  • 8.
    Estimate the totalBio-Tar-Carbon-Soot deposit, using: BTCS = Wtotal =[(2πd)/t] wt mg/kg fuel burnt
  • 9.
  • 10.
    All Tests mustbe done on vessels of same composition (Al), same size (diameter and Height), containing a standard bulk weight 5 kg of water, water having same initial bulk temperatures, same ambient temperatures; same material, size and weight of the fuel, and finally the same diameters of the burners for various stoves under test.
  • 11.
    While scratching, enoughfinger pressure must be put on the match-stick to extract both carbon soot and oily tar.
  • 12.
    Scratch the vesselwhen hot to get good results. Ensure that the scratched material is deposited to the match-stick, else collect the loose scratched material carefully without any loss of material for weighing purposes. Note: The Scratch-Test Match-Sticks have to be cut to 35 mm length removing the ignition-paste part.<br /> 5. Table of Observations:<br />Stove under test: MAGH CMC<br />Burner Size, diameter: 140 mm<br />Fuel Wood Material: Custard Apple Wood<br />Fuel Wood Size, Diameter: ¾ inches<br /> Length: 3 inches<br /> Weight: 1 kg<br /> Moisture Content: 15% (dry)<br />Material of the Vessel: Aluminum<br />Vessel Size: Diameter (at base): 9.5 inches <br /> Height: 5 inches<br /> Weight of Water in the Vessel: 5 kg<br />Ambient Air Temperature: 37 oC<br />Initial Bulk Water Temperature: 33 oC<br /> Table1. Time-Temperature history<br />Time in minutesTemperature, oCRemarks133.2233.9335.2436.9537.8639.2740.7841.8943.01044.41145.11246.31347.21447.91548.21649.51749.71850.21950.92051.82152.82253.92354.52455.22556.82657.62758.72859.82960.83061.23161.63262.03362.33462.53562.93664.23765.53866.23967.14068.04168.24268.14368.34468.54568.74669.24769.84870.0<br />Table2. Scratch Test data<br />Diameter of the burner, d = 140 mm; Thickness of the Scratch-Test Match-Stick: t = 2 mm<br />Specimen No.Initial Weight , wiBefore scratch, mgFinal Weight, wfAfter scratch, mgNet Weight, w = wi - wfmg11415.61.621617.81.831415.61.641618.02.051615.61.661416.22.271617.61.681819.81.8<br /> Average Weight, wt = w/8 = 1.78mg<br />Estimate the total Bio-Tar Carbon-Soot deposit, using: BTCS = Wtotal =[(2πd)/t] wt mg/kg fuel burnt = 782.88 mg/kg fuel burnt<br />Table3. Bio-Tar Carbon-Soot deposit per Unit Energy abstracted by the Vessel<br />S. No Test Stove ID BTCSmg/kgEnergy Abstracted by the Vessel, kJ BTCS/Energy Abstracted, mg/kg/kJ1MAGH CMC782.88823.080.9523<br />Energy abstracted by the Vessel = Energy abstracted by water + Energy abstracted by Vessel<br /> = (5kg)(sp.heat of water)(70-32) + (0.75)(sp.heat of vessel)(70-32)<br /> = (5 kg x 4.2 kJ/kg K x 38 K) + (0.75 x 0.88 kJ/kg K x 38 K) <br /> = 798 +25.08 = 823.08 kJ <br />V. Ashwini Kumar<br />Email: ashkum_veera@yahoo.co.uk<br />16 March 2010<br />