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Safety Guidelines

Section 8
Equipment Storage, Maintenance and Inspection
1.0

The Organization shall implement mechanism to maintain its equipment. This shall include Preventive
Maintenance, Storage Conditions, Frequency and mechanism for Inspection of equipment, replacement
criteria, method for disposal of outdated and damaged equipment and criteria for Quality Purchases.

2.0

Guidelines

2.1

The details of Equipment used for the activity is as follow
Sr
No
1

Type of
equipment
Connectors
{Carabiner (Plain
gate, Lock gate )}

Category

Material

Standard

PPE (Technical
Equipment)

Metal (Aluminum, Carbon
Steel & Stainless Steel)

EN12275, UIAA 12I

2

Rock Piton

PPE (Technical
Equipment)

Metal (Carbon steel,
Titanium, & Stainless steel)

EN569, UIAA 122

3

Nut (Climbing )

PPE (Technical
Equipment)

Metal (Aluminum, Titanium
& others )

EN12270, UIAA 124

4

Hex-centric

PPE (Technical
Equipment)

Metal (Aluminum, Titanium
& others)

EN12270, UIAA 124

5

Spring loaded
camming devices
(SLCD)

PPE (Technical Safety
Equipment)

Metal (Aluminum, Titanium)

EN 12276, UIAA 125

6

Dynamic Rope
(climbing Rope)

PPE (Technical
Equipment)

Textile

EN 892, UIAA101

7

Static ropes

PPE (Technical
Equipment)

Textile

EN 1891, UIAA 107

9

Quick draws
(Q.D.S)

PPE (Technical
Equipment)

Textile

EN 566,UIAA104

10

Sling/Tape

PPE (Technical
Equipment)

Textile

EN 566/565,UIAA104/103

11

Helmet

PPE (Technical
Equipment)

Polymer and Carbon fiber

EN 12492,UIAA106

12

Basic Belay
Devices

Technical Equipment

Metal (Aluminum )

EN(IN PREPARATION),UIAA
130

Rev 16 11 2013
08 Equipment r 3
Page 1 of 5
Safety Guidelines
Sr
No
13

Type of
equipment
RAPPEL DEVICES
(FIG
‘8’DESCENDERS)

Category

Material

14

Technical Equipment
(friction)

Metal (Aluminum, Titanium)

EN(IN PREPARATION),UIAA
129

Pulleys

Technical Equipment

Metal (Aluminum)

EN 12278, UIAA 127

15

Nut tool / Nut key

Technical Equipment

Metal (Carbon steel,
Titanium)

Not applicable

16

Rock climbing
Shoes

Non Technical
Equipment

Textile (leather) and
Rubber

Not applicable

17

Chalk

Non Technical
Equipment

Magnesium carbonate

Not applicable

18

Sleeping Bags

Non Technical
Equipment

Textile

Not applicable

19

Tents

Non Technical
Equipment

Textile

Not applicable

Note 1 -

PPE - Personal Protection Equipment

Note 2 -

Standard

All the PPE equipments should be UIAA/EN/CE standards.
Equipments mentioned above are suggestive.
It should be selected as per the need of the event.

2.2

Storage of Equipment
All technical equipment used in the delivery of Adventurous Activities must be designated as ‘Fit for Purpose’ by
an appropriately qualified ‘technical advisor’. In addition, following care must be taken for storage of
equipment.
•

It should be used and stored in accordance with the manufacturer’s recommendations.

•

It should be visually checked by a qualified person on each occasion before they are used.

•

The use of the equipment should be monitored and recorded in a log book.

•

It should be tested periodically.

•

Proper records relating to each equipment in the store must be maintained. These records should include Date of purchase, Discard date (shelf or usage life as per manufacturer’s guidelines), Checking and testing
policy, Checking & testing records, Name and signature of person carrying out checks & tests.

•

It should be stored in a well-ventilated area out of direct sunlight (UV).

•

Any contact with harsh or corrosive substances (e.g. acids) is prohibited. If you have a doubt, retire your
equipment.

Rev 16 11 2013
08 Equipment r 3
Page 2 of 5
Safety Guidelines
•

Never store gear in a damp place where mold can develop (damp closets, bags and waterproof
containers with moisture inside). For long-distance travel, beware of moisture in containers during transit, in
ports or airports, especially in salty environments.

2.3

Maintenance of Equipment
In broad terms this can be divided into:

2.3.1 Non-technical equipment
Camp cookware, waterproofs, hats, gloves, walking boots, rucksacks, fleece tops and bottoms, orienteering kit,
maps & compasses.
Management of non technical equipment can be a relatively easy if time consuming task i.e. cleaning and
drying after use, carrying out small repairs or making decisions on when to discard /replace items when they
have reached the end of their useful life. The condition of non-technical items may have implications for the
comfort of the user but should not have major safety implications. An individual without high levels of experience
or technical skill could reasonably make decisions on the item’s suitability.
2.3.2.Technical equipment including Personal Protective Equipment (PPE) must adhere to EN/UIAA standards.
Mountain Sports: Harnesses, ropes and other climbing gear including equipment for artificial rock walls and all
associated equipment.
Any other equipment designed for adventurous activities in which specialist training is normally required.
Technical equipment needs regular maintenance over and above the checks carried out prior to or after each
use. Items may need adjustment by a qualified person before each use and for some items (eg climbing ropes),
careful logging of each use. Failure or inappropriate use of an item is likely to have a direct impact on the safety
of the individual user. The management of technical equipment requires a higher level of skill, knowledge and
experience and should only be undertaken by individuals who are trained and qualified in the activity that the
equipment relates to and/or have had technical training in relation to the specific tasks involved in its
maintenance and management.
Washing
Recommendations for washing are indicated for each product family.
Drying
• Remove your gear from packs after each activity, even if cleaning isn't necessary.
• Let all your gear air-dry away from UV sources (ultraviolet rays).
• Avoid proximity to heat sources such as direct sunlight, wood fires, or a radiator

2.4

Inspection
The inspection of this product should be done with the manufacturer technical notice(recommendation)

Rev 16 11 2013
08 Equipment r 3
Page 3 of 5
Safety Guidelines
2.4.1 Historical Checks :
The results of this PPE inspection are provided to you subject to the condition that the components to be
inspected do not come into any of the categories listed below, any of which would require systematic rejection
of the component, namely:
•

Component has undergone modification or alteration outside the manufacturer’s production units.

•

Component has received forces from a fall of factor 1 or more.

•

Component has been used in temperatures of less than -40 ºC or greater than +80 ºC.

•

Component has exceeded it’s lifetime.

The inspector accepts no responsibility in the case of omission or inaccuracy in the information concerning the
checking of the components history, which must be done by the client.
•

Visual check of safety components

•

Condition of the webbing (cuts, wear, burns, marks, chemical contamination)

•

Condition of load-bearing stitching (cut, worn, torn or pulled threads)

•

Condition of metal pieces (deformation, marks, cracks, wear, corrosion)

•

Condition of the adjustment buckles (deformation, marks, cracks, wear, corrosion)

Check of comfort components
•

Condition of the protection components (string, protective cover)

Compatibility check
•

Condition and compatibility of the connector (see connector form)

Operational check
•

Operation of adjustment system

•

Check of the locking system

Maintenance of Equipment Log :
Verdict (tick) : This product is fit to remain in service (PASS) This product is unfit to remain in service (FAIL)
C: Comment (see below) / G: Good / TM: To Monitor / TR: To Repair / R: Reject
Date of inspection:

Date of next inspection:

Inspected by: (name) on behalf of: (company)
Signature:

Rev 16 11 2013
08 Equipment r 3
Page 4 of 5
Safety Guidelines

2.5

Retirement Criteria
Retiring products at the end of their lifetime . Organization makes sure to retire your gear when necessary.
A product must be retired when:
•

It is over 10 years old and made of plastic or textiles

•

It has been subjected to a major fall or load

•

It fails to pass inspection

•

Its reliability is in question

•

Its entire history is not known (e.g. found or second-hand product)

•

When it becomes obsolete due to changes in legislation, standards, technique or incompatibility with other
equipment, etc.

Warning: destroy retired equipment to prevent further use.
3.0

Verification
•

Quality of Equipment used

•

Equipment Log

Rev 16 11 2013
08 Equipment r 3
Page 5 of 5

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Safety guidelines by ec 08 equipment r 3

  • 1. Safety Guidelines Section 8 Equipment Storage, Maintenance and Inspection 1.0 The Organization shall implement mechanism to maintain its equipment. This shall include Preventive Maintenance, Storage Conditions, Frequency and mechanism for Inspection of equipment, replacement criteria, method for disposal of outdated and damaged equipment and criteria for Quality Purchases. 2.0 Guidelines 2.1 The details of Equipment used for the activity is as follow Sr No 1 Type of equipment Connectors {Carabiner (Plain gate, Lock gate )} Category Material Standard PPE (Technical Equipment) Metal (Aluminum, Carbon Steel & Stainless Steel) EN12275, UIAA 12I 2 Rock Piton PPE (Technical Equipment) Metal (Carbon steel, Titanium, & Stainless steel) EN569, UIAA 122 3 Nut (Climbing ) PPE (Technical Equipment) Metal (Aluminum, Titanium & others ) EN12270, UIAA 124 4 Hex-centric PPE (Technical Equipment) Metal (Aluminum, Titanium & others) EN12270, UIAA 124 5 Spring loaded camming devices (SLCD) PPE (Technical Safety Equipment) Metal (Aluminum, Titanium) EN 12276, UIAA 125 6 Dynamic Rope (climbing Rope) PPE (Technical Equipment) Textile EN 892, UIAA101 7 Static ropes PPE (Technical Equipment) Textile EN 1891, UIAA 107 9 Quick draws (Q.D.S) PPE (Technical Equipment) Textile EN 566,UIAA104 10 Sling/Tape PPE (Technical Equipment) Textile EN 566/565,UIAA104/103 11 Helmet PPE (Technical Equipment) Polymer and Carbon fiber EN 12492,UIAA106 12 Basic Belay Devices Technical Equipment Metal (Aluminum ) EN(IN PREPARATION),UIAA 130 Rev 16 11 2013 08 Equipment r 3 Page 1 of 5
  • 2. Safety Guidelines Sr No 13 Type of equipment RAPPEL DEVICES (FIG ‘8’DESCENDERS) Category Material 14 Technical Equipment (friction) Metal (Aluminum, Titanium) EN(IN PREPARATION),UIAA 129 Pulleys Technical Equipment Metal (Aluminum) EN 12278, UIAA 127 15 Nut tool / Nut key Technical Equipment Metal (Carbon steel, Titanium) Not applicable 16 Rock climbing Shoes Non Technical Equipment Textile (leather) and Rubber Not applicable 17 Chalk Non Technical Equipment Magnesium carbonate Not applicable 18 Sleeping Bags Non Technical Equipment Textile Not applicable 19 Tents Non Technical Equipment Textile Not applicable Note 1 - PPE - Personal Protection Equipment Note 2 - Standard All the PPE equipments should be UIAA/EN/CE standards. Equipments mentioned above are suggestive. It should be selected as per the need of the event. 2.2 Storage of Equipment All technical equipment used in the delivery of Adventurous Activities must be designated as ‘Fit for Purpose’ by an appropriately qualified ‘technical advisor’. In addition, following care must be taken for storage of equipment. • It should be used and stored in accordance with the manufacturer’s recommendations. • It should be visually checked by a qualified person on each occasion before they are used. • The use of the equipment should be monitored and recorded in a log book. • It should be tested periodically. • Proper records relating to each equipment in the store must be maintained. These records should include Date of purchase, Discard date (shelf or usage life as per manufacturer’s guidelines), Checking and testing policy, Checking & testing records, Name and signature of person carrying out checks & tests. • It should be stored in a well-ventilated area out of direct sunlight (UV). • Any contact with harsh or corrosive substances (e.g. acids) is prohibited. If you have a doubt, retire your equipment. Rev 16 11 2013 08 Equipment r 3 Page 2 of 5
  • 3. Safety Guidelines • Never store gear in a damp place where mold can develop (damp closets, bags and waterproof containers with moisture inside). For long-distance travel, beware of moisture in containers during transit, in ports or airports, especially in salty environments. 2.3 Maintenance of Equipment In broad terms this can be divided into: 2.3.1 Non-technical equipment Camp cookware, waterproofs, hats, gloves, walking boots, rucksacks, fleece tops and bottoms, orienteering kit, maps & compasses. Management of non technical equipment can be a relatively easy if time consuming task i.e. cleaning and drying after use, carrying out small repairs or making decisions on when to discard /replace items when they have reached the end of their useful life. The condition of non-technical items may have implications for the comfort of the user but should not have major safety implications. An individual without high levels of experience or technical skill could reasonably make decisions on the item’s suitability. 2.3.2.Technical equipment including Personal Protective Equipment (PPE) must adhere to EN/UIAA standards. Mountain Sports: Harnesses, ropes and other climbing gear including equipment for artificial rock walls and all associated equipment. Any other equipment designed for adventurous activities in which specialist training is normally required. Technical equipment needs regular maintenance over and above the checks carried out prior to or after each use. Items may need adjustment by a qualified person before each use and for some items (eg climbing ropes), careful logging of each use. Failure or inappropriate use of an item is likely to have a direct impact on the safety of the individual user. The management of technical equipment requires a higher level of skill, knowledge and experience and should only be undertaken by individuals who are trained and qualified in the activity that the equipment relates to and/or have had technical training in relation to the specific tasks involved in its maintenance and management. Washing Recommendations for washing are indicated for each product family. Drying • Remove your gear from packs after each activity, even if cleaning isn't necessary. • Let all your gear air-dry away from UV sources (ultraviolet rays). • Avoid proximity to heat sources such as direct sunlight, wood fires, or a radiator 2.4 Inspection The inspection of this product should be done with the manufacturer technical notice(recommendation) Rev 16 11 2013 08 Equipment r 3 Page 3 of 5
  • 4. Safety Guidelines 2.4.1 Historical Checks : The results of this PPE inspection are provided to you subject to the condition that the components to be inspected do not come into any of the categories listed below, any of which would require systematic rejection of the component, namely: • Component has undergone modification or alteration outside the manufacturer’s production units. • Component has received forces from a fall of factor 1 or more. • Component has been used in temperatures of less than -40 ºC or greater than +80 ºC. • Component has exceeded it’s lifetime. The inspector accepts no responsibility in the case of omission or inaccuracy in the information concerning the checking of the components history, which must be done by the client. • Visual check of safety components • Condition of the webbing (cuts, wear, burns, marks, chemical contamination) • Condition of load-bearing stitching (cut, worn, torn or pulled threads) • Condition of metal pieces (deformation, marks, cracks, wear, corrosion) • Condition of the adjustment buckles (deformation, marks, cracks, wear, corrosion) Check of comfort components • Condition of the protection components (string, protective cover) Compatibility check • Condition and compatibility of the connector (see connector form) Operational check • Operation of adjustment system • Check of the locking system Maintenance of Equipment Log : Verdict (tick) : This product is fit to remain in service (PASS) This product is unfit to remain in service (FAIL) C: Comment (see below) / G: Good / TM: To Monitor / TR: To Repair / R: Reject Date of inspection: Date of next inspection: Inspected by: (name) on behalf of: (company) Signature: Rev 16 11 2013 08 Equipment r 3 Page 4 of 5
  • 5. Safety Guidelines 2.5 Retirement Criteria Retiring products at the end of their lifetime . Organization makes sure to retire your gear when necessary. A product must be retired when: • It is over 10 years old and made of plastic or textiles • It has been subjected to a major fall or load • It fails to pass inspection • Its reliability is in question • Its entire history is not known (e.g. found or second-hand product) • When it becomes obsolete due to changes in legislation, standards, technique or incompatibility with other equipment, etc. Warning: destroy retired equipment to prevent further use. 3.0 Verification • Quality of Equipment used • Equipment Log Rev 16 11 2013 08 Equipment r 3 Page 5 of 5