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Adrian Eassom
Senior Engineer, AMOG Consulting
AOG 2017
LGS Technology for Drilling Risers -
Reducing Costs by Increasing
Operability whilst Improving Safety
> What is “LGS”?
• LGS = Longitudinally Grooved Suppression
• LGS is a VIV Suppression and Drag Reduction Technology
• Specifically applicable to Drilling Riser Buoyancy Modules (DRBMs)
> What is VIV?
• VIV = Vortex Induced Vibration
• VIV is a phenomena that causes:
 Increased drag
 Increased fatigue damage rate
 Reduced drilling operability
Introduction
Introduction to VIV
Image: Monash University Water Channel Testing Lab. Used for small scale VIV testing.
Introduction to VIV
VIV Suppression Solutions
> Although there are existing solutions for VIV suppression in
drilling risers, there is still a demand for a VIV suppression
technology that combines the following:
• A solution that effectively suppresses VIV without an increase in static drag.
• A solution that is reliable, increases operability and improves safety during
drilling operations.
LGS Technology
LGS Development
> Concept
• Inspired by the Saguaro cactus.
> Small Scale Testing
• Geometry Optimisation.
> Large Scale Testing
• High Reynolds Number testing of the optimal LGS design.
> Full Scale Deployment
• Deployed in July 2016 in the Gulf of Mexico.
Small Scale Testing
> Testing performed at Monash University
Water Channel
> 35 Geometries
> +100 Tests
> VIV and drag behavior for a cylindrical object is dependent on
the Reynolds Number.
What about High Reynolds Number?
DragCoefficient
Reynolds Number
High Re Testing
Low Re Testing
What about High Reynolds Number?
> NRCC Towing Tank Test Facility (St John’s Canada)
> The optimal LGS design was tested
> Grooves run longitudinally alternating down the buoyancy
module
> Scale= 1:3.5
Large Scale Testing
Large Scale Testing
Key Results: Amplitude of Vibration
Bare Cylinder
LGS Low Re results
LGS Testing Results
LGS High Re results
Diameter, D, based on the Outer Diameter
Key Results: Fixed Drag Coefficient
LGS High Re results
Fairings Results
> LGS® Technology has clear hydrodynamic advantages and
desirable characteristics for use in drilling risers.
> These advantages and characteristics translate into the following
benefits:
• Increased drilling operations uptime
• Increased fatigue life of drilling risers
> The following concept evaluations are based on results from
High Reynolds testing, and analysis performed with industry
leading VIV prediction software SHEAR7.
Integrating LGS® technology into Drilling Riser Buoyancy Modules
Drilling Riser Application
Concept Evaluation – Riser Stacks
Concept Evaluation Results –
Extreme Current Offset Performance
> Extreme current
• Surface speed =
2.3 m/s
> LGS out-performs
both Conventional and
Conv. Buoyancy with
Fairings:
• LGS has lower top angle
• LGS has lower offset
0
200
400
600
800
1000
1200
1400
0 1 2 3
Depth
[m]
Current Speed
[m/s]
0
200
400
600
800
1000
1200
1400
0 5 10 15 20 25 30
ArcLengthDownTheRiser
[m]
Offset
[m]
LGS
Buoyancy
Top 675ft
w/Fairings
Conventional
Buoyancy
> For a particular example site,
all loop current profiles that
persist over a year were
simulated
> Took account of:
• Magnitude variations
• Annualised Probability and
persistence
Concept Evaluation Results –
Annualised Operability
> Relative increase in operability = 33%
> Increase in operational hours = 366 hours (~15 days)
> Overall, approximately a 25% increase in absolute operability during annual
Eddy currents is expected at the example site. This is based current conditions
on an annualised basis.
LGS® was shown to increase operability uptime in GoM during
Eddy Current Episodes
Concept Evaluation Results –
Annualised Operability
Operability Uptime
Measure
Conventional Circular
DRBMs
Conventional DRBMs with
Fairings
LGS
DRBMs
% of Eddy Current Period
Operable
67% 86% 89%
Annual Hours Increase
(Relative to Conventional DRBMs)
0
322
(13.4 days)
366
(15.3 days)
> Damage Rate relative difference:
• Conv. : R8 Ratio
• 50 : 1
> Over a 1 Yr period, conventional
buoyancy riser has been damaged at a
rate 50 times faster than the LGS®riser.
LGS® Technology demonstrates improved fatigue performance over
conventional buoyancy modules
Concept Evaluation Results –
Annualised Fatigue Performance
Fatigue Performance
Measure
Conventional
Round DRBMs
Conventional
DRBMs with
Fairings
LGS
DRBMs
Annual Damage Rate [1/Yr] 8.8E-02 1.3E-03 1.8E-03
Design Life (unfactored years
of continuous service) [Yr] 11.4 769 556
Design Life (with Safety Factor
of 10) [Yr] 1.14 76.9 55.6
First deployment:
July 2016 Gulf of Mexico
Deployment
Expertise. Innovation. Value.

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RINA - AOG 2017 - LGS technology for drilling risers - AMOG - Adrian Eassom

  • 1. Adrian Eassom Senior Engineer, AMOG Consulting AOG 2017 LGS Technology for Drilling Risers - Reducing Costs by Increasing Operability whilst Improving Safety
  • 2. > What is “LGS”? • LGS = Longitudinally Grooved Suppression • LGS is a VIV Suppression and Drag Reduction Technology • Specifically applicable to Drilling Riser Buoyancy Modules (DRBMs) > What is VIV? • VIV = Vortex Induced Vibration • VIV is a phenomena that causes:  Increased drag  Increased fatigue damage rate  Reduced drilling operability Introduction
  • 3. Introduction to VIV Image: Monash University Water Channel Testing Lab. Used for small scale VIV testing.
  • 5. VIV Suppression Solutions > Although there are existing solutions for VIV suppression in drilling risers, there is still a demand for a VIV suppression technology that combines the following: • A solution that effectively suppresses VIV without an increase in static drag. • A solution that is reliable, increases operability and improves safety during drilling operations.
  • 7. LGS Development > Concept • Inspired by the Saguaro cactus. > Small Scale Testing • Geometry Optimisation. > Large Scale Testing • High Reynolds Number testing of the optimal LGS design. > Full Scale Deployment • Deployed in July 2016 in the Gulf of Mexico.
  • 8. Small Scale Testing > Testing performed at Monash University Water Channel > 35 Geometries > +100 Tests
  • 9. > VIV and drag behavior for a cylindrical object is dependent on the Reynolds Number. What about High Reynolds Number? DragCoefficient Reynolds Number High Re Testing Low Re Testing
  • 10. What about High Reynolds Number?
  • 11. > NRCC Towing Tank Test Facility (St John’s Canada) > The optimal LGS design was tested > Grooves run longitudinally alternating down the buoyancy module > Scale= 1:3.5 Large Scale Testing
  • 13. Key Results: Amplitude of Vibration Bare Cylinder LGS Low Re results LGS Testing Results LGS High Re results Diameter, D, based on the Outer Diameter
  • 14. Key Results: Fixed Drag Coefficient LGS High Re results Fairings Results
  • 15. > LGS® Technology has clear hydrodynamic advantages and desirable characteristics for use in drilling risers. > These advantages and characteristics translate into the following benefits: • Increased drilling operations uptime • Increased fatigue life of drilling risers > The following concept evaluations are based on results from High Reynolds testing, and analysis performed with industry leading VIV prediction software SHEAR7. Integrating LGS® technology into Drilling Riser Buoyancy Modules Drilling Riser Application
  • 16. Concept Evaluation – Riser Stacks
  • 17. Concept Evaluation Results – Extreme Current Offset Performance > Extreme current • Surface speed = 2.3 m/s > LGS out-performs both Conventional and Conv. Buoyancy with Fairings: • LGS has lower top angle • LGS has lower offset 0 200 400 600 800 1000 1200 1400 0 1 2 3 Depth [m] Current Speed [m/s] 0 200 400 600 800 1000 1200 1400 0 5 10 15 20 25 30 ArcLengthDownTheRiser [m] Offset [m] LGS Buoyancy Top 675ft w/Fairings Conventional Buoyancy
  • 18. > For a particular example site, all loop current profiles that persist over a year were simulated > Took account of: • Magnitude variations • Annualised Probability and persistence Concept Evaluation Results – Annualised Operability
  • 19. > Relative increase in operability = 33% > Increase in operational hours = 366 hours (~15 days) > Overall, approximately a 25% increase in absolute operability during annual Eddy currents is expected at the example site. This is based current conditions on an annualised basis. LGS® was shown to increase operability uptime in GoM during Eddy Current Episodes Concept Evaluation Results – Annualised Operability Operability Uptime Measure Conventional Circular DRBMs Conventional DRBMs with Fairings LGS DRBMs % of Eddy Current Period Operable 67% 86% 89% Annual Hours Increase (Relative to Conventional DRBMs) 0 322 (13.4 days) 366 (15.3 days)
  • 20. > Damage Rate relative difference: • Conv. : R8 Ratio • 50 : 1 > Over a 1 Yr period, conventional buoyancy riser has been damaged at a rate 50 times faster than the LGS®riser. LGS® Technology demonstrates improved fatigue performance over conventional buoyancy modules Concept Evaluation Results – Annualised Fatigue Performance Fatigue Performance Measure Conventional Round DRBMs Conventional DRBMs with Fairings LGS DRBMs Annual Damage Rate [1/Yr] 8.8E-02 1.3E-03 1.8E-03 Design Life (unfactored years of continuous service) [Yr] 11.4 769 556 Design Life (with Safety Factor of 10) [Yr] 1.14 76.9 55.6
  • 21. First deployment: July 2016 Gulf of Mexico Deployment