The document summarizes a report on Lucky Rice Mills production processes. It details the group members, varieties of rice produced, methodology used to collect data, production processes and time taken for each, yields and production capacities. It notes that production could be increased to 100,000 bags per year by upgrading husking machines, but pre-cleaning times are slowed by low quality machines, and production is sometimes stopped due to power outages or noise issues from damaged machines that require specialist repairs.

1. Project:
Lucky Rice mill processes
Group members:
Hamna Latif
Rabia Sardar
Rabia Abdul rehman

3. Super karnal
basmati
kainat

4. PICTURES OF LUCKY RICE INDUSTRY

6. METHODOLOGY use to collect
data from lucky rice mills
Primary Data Collection Tools
Questionnaire and Checklist
Focused Group Discussions
Field Tests (production issues)
Primary Data Collection Survey
Walk through/recognized Survey
Survey through Household Questionnaire
Sources of Secondary Data
Lucky Rice Mills
Production department report
Previous year’s production condition

7. Noise Levels
Sampling Point Sound Level
(DBA) NEQS
Boiler 82.7 80
Machinery 78.3 80
Vessels 77.1 80

8. Housekeeping
Drying
Plant
Paddy
Separator
Length
Graders
Polisher
Variety
of rice
Boiling
Plant
Color
Sorters
Whitening
No Yes Yes Yes YES YES YES Yes

9. There are many processes in this
industry such as:
 Paddy cleaning,
Time (80 to 100 bags in 1hour)
Husking,
Time (20 to 25 bags in
1hour) Fault
Whitening,
Time (40 to 50 bags 1hour)
Processes

10. Pre-Cleaning
Time (25 bags in 1hour) Fault
De-Stoning,
Time (40 bags 1 hour)
Paddy Separating,
Time (40 to 50 bags in 1hour)
Thickness Grading,
Time( 40 bags in hour)
Polishing,
Time (50 bags in hour)
Sifting,
Time (Few second sift next plant)

11. Length Grading,
Time (25 bags in 1hour) Fault
Color Sorting
Time (40 bags in 1hour)
Packing.
Time (5bags per mint)

12. Yield and Production
Particulars Yield
Raw Rice make 50% rice
Husk 6%
Broken Rice 3%
Rejected Rice 0.5%
Mill capacity
Particulars Manufacturing requirements
Plant capacity 90%
Number of Working Hours 12 hours in 24 hours
Number of Days rice process complete

13. Previous year production
Years Actually
produce
Target
2012 50000 bag
prepare
70000
2013 40000 bags
prepare
60000
2014 60000 bags
prepare
70000

14. If use new chine’s husking machines then we produce 100000
Pre-cleaning timing more because they use low quality this
machine , because sometimes pre-cleaning machine stuck
Some machines damaged there is no specialists to prepare at
the moment
Sometimes they stop production due to load shading
Their machines create high level noises