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PT. Manggala
Engineering Dept
2022
REVIEW WEEK 12_CUSTOMER (PT.BAS)
28 March 2022
JOB SITE BAS – P. PANGGUNG
21 March 2022
PR OD U C TION R EVIEW A LL PIT
OB Week 11 :
50%
OB MTD 11 :
69%
OB YTD 11 :
68%
PR OD U C TION R EVIEW A LL PIT
Coal Week 11 :
51%
Coal MTD 11 :
30%
Coal YTD 11 :
39%
PR OD U C TION C OAL /SEA M ( Weekly)
PR OD U C TION C OAL /SEA M ( Mont hly)
R A IN
SLIPPERY
PR OD U C TION R EVIEW
Location : All Pit PIT 1
Periode : 21-Mar - 27-Mar Week 12
OB (bcm) Coal (ton) SR OB (bcm) Coal (ton) SR
Plan 374,481 113,226 3.31 374,481 113,226 3.31
Actual 292,347 49,700 5.88 292,347 49,700 5.88
Ach (%) 78% 44% 78% 44%
Remain -82,134 -63,526 1.29 -82,134 -63,526 1.29
Forecast / Day 34,403 20,075 1.71 34,403 20,075 1.71
Plan 1,268,956 255,149 4.97 1,268,956 255,149 4.97
Actual 896,182 111,395 8.05 896,182 111,395 8.05
Deviasi -372,773 -143,754 2.59 -372,773 -143,754 2.59
Ach (%) 71% 44% 71% 44%
Plan 1,324,434 271,923 4.87 1,324,434 271,923 4.87
Actual 896,182 111,395 8.05 896,182 111,395 8.05
Remain -428,252 -160,529 2.67 -428,252 -160,529 2.67
Yearly
YTD
MTD
PIT 1
All Pit
Desc.
PR OD U C TION C APA CITY A N A LYSIS OB
PRODUCTION CAPACITY ANALYSIS
OB REMOVAL
SITE : BAS
PERIOD : 21-Mar - 27-Mar
X Y
5 4
Ach 103 7.73688 5.22861215
SUMMARY
Plan 97,088 2827.3
Actual 99,915 0
Deviation 2,827
Achievement 103%
Week 12
97,088 99,915
2,827 -
Plan Actual
PLAN VS ACTUAL
103
PRODUCTION ACHIEVMENT
PR OD U C TION C APA CITY A N A LYSIS OB
PRODUCTION CAPACITY ANALYSIS
OB REMOVAL
SITE : BAS
PERIOD : 21-Mar - 27-Mar
LOADER CAPACITY HAULER CAPACITY
SUMMARY
Plan 109,341 0 Plan 97,088 ###
Actual 99,915 9426 Actual 99,915 0
Deviation -9,426 Deviation 2,827
Achievement 91% Achievement 103%
Week 12
SUMMARY
109,341
99,915
-
9,426
Plan Actual
PLAN VS ACTUAL
97,088 99,915
2,827 -
Plan Actual
PLAN VS ACTUAL
PRODUCTION ACHIEVMENT BY LOADER & HAULER
WATER FALL A N A LYSIS LOA D ER
plan series gain loss actual
Plan 109,341
Qty Unit 12,351 109,341 12,351
PA (36,799) 84,893 36,799
UA 44,930 84,893 44,930
Prod'ty (29,908) 99,915 29,908
Actual 99,915
GAIN & LOSS PRODUCTION OB
Model QTY PA UA PTY Total
EX1200 -271 6,456 4,801 -9,103 1,883
ZX870 9,070 19,146 17,702 -20,226 25,691
DX700 -3,169 -62,402 22,428 -579 -43,722
SL500 4,035 - - - 4,035
EC480DL - - - - -
DX400 1,599 - - - 1,599
DX300 1,088 - - - 1,088
Total - 12,351 -36,799 44,930 -29,908 -9,426
109,341
-
36,799
-
29,908
12351.371
-
44929.845
-
99,915
Plan Qty Unit PA UA Prod'ty Actual
WATERFALL ANALYSIS LOADER
Plan Loss Gain Actual
WATER FALL A N A LYSIS H A U LER
plan series gain loss actual
Plan 97,088
Qty Unit 6,740 97,088 6,740
PA (17,684) 86,144 17,684
UA 41,169 86,144 41,169
Prod'ty (27,398) 99,915 27,398
Actual 99,915
GAIN & LOSS PRODUCTION OB
Model QTY PA UA PTY Total
CT773E 2,227 -6,479 4,278 -1,367 -1,340
EH1100-3 258 -30,817 20,606 -10,285 -20,238
TR 100 1,685 -10,447 11,256 -3,820 -1,325
TR 60 2,514 -15,172 10,812 -2,332 -4,178
SKT90S 56 45,231 -5,783 -9,595 29,909
- - - - - -
- - - - - -
Total - 6,740 -17,684 41,169 -27,398 2,827
97,088
- 17,684
-
27,398
6740.129 - 41169.347
-
99,915
Plan Qty Unit PA UA Prod'ty Actual
WATERFALL ANALYSIS HAULER
Plan Loss Gain Actual
PA R ETO LOSS of U A LOA D ER
C. USE OF AVAILABILITY
Loader OB
GAIN & LOSS PRODUCTION CAUSE STANDBY UNIT
Model Plan Actual Deviasi QTY PTY
Gain or Loss
Production
EX1200 57.17 46.67 10.50 0.99 460.00 4,800.58
ZX870 57.17 37.23 19.94 2.77 320.00 17,701.70
DX700 57.17 16.92 40.25 1.86 300.00 22,427.56
SL500 - 96.06 -96.06 0.35 - -
EC480DL - - - 0.29 - -
DX400 - 47.69 -47.69 0.38 - -
DX300 - 31.02 -31.02 0.19 - -
Total 171.51 275.57 -104.06 6.84 1,080.00 44,929.85
Standby Item
Gain or Loss
Prod
Cum (%)
1 Wait Truck/Exc (PA) 7,090 27.4%
2 Fuel 6,875 54.0%
3 Dusty 3,092 65.9%
4 Moving Equipment 2,300 74.8%
5 No/Wait Support 2,261 83.5%
6 Front Preparation 1,831 90.6%
7 Shift Change 1,297 95.6%
8 Fatique 780 98.6%
9 Wait Operator 209 99.4%
10 Road Preparation 149 100.0%
Total 25,883
7,090 6,875
3,092
2,300 2,261
27%
54%
66%
75%
84%
0%
20%
40%
60%
80%
100%
-
1000.0
2000.0
3000.0
4000.0
5000.0
6000.0
7000.0
8000.0
Wait Truck/Exc (PA) Fuel Dusty Moving Equipment No/Wait Support
TOTAL LOADER OB
PARETO LOSS OF UA PROBLEM
PA R ETO LOSS of U A H A U LER
C. USE OF AVAILABILITY
Hauler OB
GAIN & LOSS PRODUCTION CAUSE STANDBY UNIT
Model Plan Actual Deviasi QTY PTY
Gain or Loss
Production
CT773E 57.17 23.22 33.95 2.00 63.00 4,278.28
EH1100-3 57.17 31.85 25.32 12.92 63.00 20,605.70
TR 100 57.17 28.92 28.25 3.69 108.00 11,256.22
TR 60 57.17 15.37 41.80 4.11 63.00 10,812.35
SKT90S 57.17 70.55 -13.38 8.48 51.00 -5,783.20
- - - - - - -
- - - - - - -
Total 285.86 169.91 115.95 31.19 348.00 41,169.35
Standby Item
Gain or Loss
Prod
Cum (%)
1 Wait Truck/Exc (UA) 7,676 21.9%
2 Fuel 5,584 37.8%
3 Wait Operator 5,533 53.6%
4 Wait Truck/Exc (PA) 3,925 64.8%
5 Dusty 3,414 74.6%
6 Shift Change 2,854 82.7%
7 No/Wait Support 2,357 89.4%
8 Fatique 1,887 94.8%
9 Front Preparation 1,428 98.9%
10 Moving Equipment 383 100.0%
Total 35,042
7,676
5,584 5,533
3,925
3,414
22%
38%
54%
65%
75%
0%
20%
40%
60%
80%
-
1000.0
2000.0
3000.0
4000.0
5000.0
6000.0
7000.0
8000.0
9000.0
Wait Truck/Exc
(UA)
Fuel Wait Operator Wait Truck/Exc
(PA)
Dusty
TOTAL HAULER OB
PARETO LOSS OF UA PROBLEM
PR OD U C TION C APA CITY A N A LYSIS C OA L
PRODUCTION CAPACITY ANALYSIS
COAL MINING
SITE : BAS
PERIOD : 21-Mar - 27-Mar
X Y
5 4
Ach 82 6.242666 6.73052769
SUMMARY
Plan 29,355 0
Actual 24,140 5214.84
Deviation -5,215
Achievement 82%
Week 12
29,355
24,140
-
5,215
Plan Actual
PLAN VS ACTUAL
82
PRODUCTION ACHIEVMENT
PR OD U C TION C APA CITY A N A LYSIS C OA L
PRODUCTION CAPACITY ANALYSIS
COAL MINING
SITE : BAS
PERIOD : 21-Mar - 27-Mar
LOADER CAPACITY HAULER CAPACITY
SUMMARY
Plan 29,355 0 Plan 0 0
Actual 24,140 5214.84 Actual 0 0
Deviation -5,215 Deviation 0
Achievement 82% Achievement #DIV/0!
Week 12
SUMMARY
29,355
24,140
-
5,215
Plan Actual
PLAN VS ACTUAL
- -
- -
Plan Actual
PLAN VS ACTUAL
PRODUCTION ACHIEVMENT BY LOADER & HAULER
WATER FALL A N A LYSIS LOA D ER
plan series gain loss actual
Plan 29,355
Qty Unit (4,194) 25,161 4,194
PA 3,338 25,161 3,338
UA 6,601 28,499 6,601
Prod'ty (10,960) 24,140 10,960
Actual 24,140
GAIN & LOSS PRODUCTION COAL
Model QTY PA UA PTY Total
ZX870 - - - - -
DX700 - - - - -
SL500 - - - - -
EC480DL - - - - -
DX400 -4,194 3,338 6,601 -10,960 -5,215
DX300 - - - - -
DX200 - - - - -
Total - -4,194 3,338 6,601 -10,960 -5,215
29,355
4,194
-
-
10,960
-
3337.529
6601.181
-
24,140
Plan Qty Unit PA UA Prod'ty Actual
WATERFALL ANALYSIS LOADER
Plan Series2 Loss Actual
PA R ETO LOSS of U A LOA D ER
C. USE OF AVAILABILITY
Loader COAL
GAIN & LOSS PRODUCTION CAUSE STANDBY UNIT
Model Plan Actual Deviasi QTY PTY
Gain or Loss
Production
ZX870 - - - - - -
DX700 - - - - - -
SL500 - - - - - -
EC480DL - - - - - -
DX400 57.17 31.50 25.67 0.86 300.00 6,601.18
DX300 - - - - - -
DX200 - - - - - -
Total 57.17 31.50 25.67 0.86 300.00 6,601.18
Standby Item
Gain or Loss
Prod
Cum (%)
1 Shift Change 2,700 100.0%
2 Meal & Rest - 100.0%
3 Friday Pray - 100.0%
4 Safety Talk - 100.0%
5 Road Preparation - 100.0%
6 Praying* - 100.0%
7 Toilet* - 100.0%
8 Wait Operator - 100.0%
9 Wait Truck/Exc (UA) - 100.0%
10 Front Preparation - 100.0%
Total 2,700
2,700
0 0 0 0 0
100% 100% 100% 100% 100% 100%
0%
20%
40%
60%
80%
100%
120%
-
500.0
1000.0
1500.0
2000.0
2500.0
3000.0
Shift Change Meal & Rest Friday Pray Safety Talk Road
Preparation
Praying*
LOADER COAL
PARETO LOSS OF UA PROBLEM
PH YSIC A L AVA ILA B ILITY R EVIEW
U SED OF AVA ILA B ILITY R EVIEW
PA U N IT SU PPOR T
U A U N IT SU PPOR T
PR OD U C TIVITY R EVIEW OB ( LOA D ER )
PR OD U C TIVITY R EVIEW OB ( H A U LER )
PR OD U C TIVITY R EVIEW C OA L ( LOA D ER )
PR OD U C TIVITY PR OB LEM LOA D ER OB
Review Week_12_Customer_PulauPanggung (PT.BAS).pptx

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Review Week_12_Customer_PulauPanggung (PT.BAS).pptx

  • 1. PT. Manggala Engineering Dept 2022 REVIEW WEEK 12_CUSTOMER (PT.BAS) 28 March 2022 JOB SITE BAS – P. PANGGUNG 21 March 2022
  • 2. PR OD U C TION R EVIEW A LL PIT OB Week 11 : 50% OB MTD 11 : 69% OB YTD 11 : 68%
  • 3. PR OD U C TION R EVIEW A LL PIT Coal Week 11 : 51% Coal MTD 11 : 30% Coal YTD 11 : 39%
  • 4. PR OD U C TION C OAL /SEA M ( Weekly)
  • 5. PR OD U C TION C OAL /SEA M ( Mont hly)
  • 8. PR OD U C TION R EVIEW Location : All Pit PIT 1 Periode : 21-Mar - 27-Mar Week 12 OB (bcm) Coal (ton) SR OB (bcm) Coal (ton) SR Plan 374,481 113,226 3.31 374,481 113,226 3.31 Actual 292,347 49,700 5.88 292,347 49,700 5.88 Ach (%) 78% 44% 78% 44% Remain -82,134 -63,526 1.29 -82,134 -63,526 1.29 Forecast / Day 34,403 20,075 1.71 34,403 20,075 1.71 Plan 1,268,956 255,149 4.97 1,268,956 255,149 4.97 Actual 896,182 111,395 8.05 896,182 111,395 8.05 Deviasi -372,773 -143,754 2.59 -372,773 -143,754 2.59 Ach (%) 71% 44% 71% 44% Plan 1,324,434 271,923 4.87 1,324,434 271,923 4.87 Actual 896,182 111,395 8.05 896,182 111,395 8.05 Remain -428,252 -160,529 2.67 -428,252 -160,529 2.67 Yearly YTD MTD PIT 1 All Pit Desc.
  • 9. PR OD U C TION C APA CITY A N A LYSIS OB PRODUCTION CAPACITY ANALYSIS OB REMOVAL SITE : BAS PERIOD : 21-Mar - 27-Mar X Y 5 4 Ach 103 7.73688 5.22861215 SUMMARY Plan 97,088 2827.3 Actual 99,915 0 Deviation 2,827 Achievement 103% Week 12 97,088 99,915 2,827 - Plan Actual PLAN VS ACTUAL 103 PRODUCTION ACHIEVMENT
  • 10. PR OD U C TION C APA CITY A N A LYSIS OB PRODUCTION CAPACITY ANALYSIS OB REMOVAL SITE : BAS PERIOD : 21-Mar - 27-Mar LOADER CAPACITY HAULER CAPACITY SUMMARY Plan 109,341 0 Plan 97,088 ### Actual 99,915 9426 Actual 99,915 0 Deviation -9,426 Deviation 2,827 Achievement 91% Achievement 103% Week 12 SUMMARY 109,341 99,915 - 9,426 Plan Actual PLAN VS ACTUAL 97,088 99,915 2,827 - Plan Actual PLAN VS ACTUAL PRODUCTION ACHIEVMENT BY LOADER & HAULER
  • 11. WATER FALL A N A LYSIS LOA D ER plan series gain loss actual Plan 109,341 Qty Unit 12,351 109,341 12,351 PA (36,799) 84,893 36,799 UA 44,930 84,893 44,930 Prod'ty (29,908) 99,915 29,908 Actual 99,915 GAIN & LOSS PRODUCTION OB Model QTY PA UA PTY Total EX1200 -271 6,456 4,801 -9,103 1,883 ZX870 9,070 19,146 17,702 -20,226 25,691 DX700 -3,169 -62,402 22,428 -579 -43,722 SL500 4,035 - - - 4,035 EC480DL - - - - - DX400 1,599 - - - 1,599 DX300 1,088 - - - 1,088 Total - 12,351 -36,799 44,930 -29,908 -9,426 109,341 - 36,799 - 29,908 12351.371 - 44929.845 - 99,915 Plan Qty Unit PA UA Prod'ty Actual WATERFALL ANALYSIS LOADER Plan Loss Gain Actual
  • 12. WATER FALL A N A LYSIS H A U LER plan series gain loss actual Plan 97,088 Qty Unit 6,740 97,088 6,740 PA (17,684) 86,144 17,684 UA 41,169 86,144 41,169 Prod'ty (27,398) 99,915 27,398 Actual 99,915 GAIN & LOSS PRODUCTION OB Model QTY PA UA PTY Total CT773E 2,227 -6,479 4,278 -1,367 -1,340 EH1100-3 258 -30,817 20,606 -10,285 -20,238 TR 100 1,685 -10,447 11,256 -3,820 -1,325 TR 60 2,514 -15,172 10,812 -2,332 -4,178 SKT90S 56 45,231 -5,783 -9,595 29,909 - - - - - - - - - - - - Total - 6,740 -17,684 41,169 -27,398 2,827 97,088 - 17,684 - 27,398 6740.129 - 41169.347 - 99,915 Plan Qty Unit PA UA Prod'ty Actual WATERFALL ANALYSIS HAULER Plan Loss Gain Actual
  • 13. PA R ETO LOSS of U A LOA D ER C. USE OF AVAILABILITY Loader OB GAIN & LOSS PRODUCTION CAUSE STANDBY UNIT Model Plan Actual Deviasi QTY PTY Gain or Loss Production EX1200 57.17 46.67 10.50 0.99 460.00 4,800.58 ZX870 57.17 37.23 19.94 2.77 320.00 17,701.70 DX700 57.17 16.92 40.25 1.86 300.00 22,427.56 SL500 - 96.06 -96.06 0.35 - - EC480DL - - - 0.29 - - DX400 - 47.69 -47.69 0.38 - - DX300 - 31.02 -31.02 0.19 - - Total 171.51 275.57 -104.06 6.84 1,080.00 44,929.85 Standby Item Gain or Loss Prod Cum (%) 1 Wait Truck/Exc (PA) 7,090 27.4% 2 Fuel 6,875 54.0% 3 Dusty 3,092 65.9% 4 Moving Equipment 2,300 74.8% 5 No/Wait Support 2,261 83.5% 6 Front Preparation 1,831 90.6% 7 Shift Change 1,297 95.6% 8 Fatique 780 98.6% 9 Wait Operator 209 99.4% 10 Road Preparation 149 100.0% Total 25,883 7,090 6,875 3,092 2,300 2,261 27% 54% 66% 75% 84% 0% 20% 40% 60% 80% 100% - 1000.0 2000.0 3000.0 4000.0 5000.0 6000.0 7000.0 8000.0 Wait Truck/Exc (PA) Fuel Dusty Moving Equipment No/Wait Support TOTAL LOADER OB PARETO LOSS OF UA PROBLEM
  • 14. PA R ETO LOSS of U A H A U LER C. USE OF AVAILABILITY Hauler OB GAIN & LOSS PRODUCTION CAUSE STANDBY UNIT Model Plan Actual Deviasi QTY PTY Gain or Loss Production CT773E 57.17 23.22 33.95 2.00 63.00 4,278.28 EH1100-3 57.17 31.85 25.32 12.92 63.00 20,605.70 TR 100 57.17 28.92 28.25 3.69 108.00 11,256.22 TR 60 57.17 15.37 41.80 4.11 63.00 10,812.35 SKT90S 57.17 70.55 -13.38 8.48 51.00 -5,783.20 - - - - - - - - - - - - - - Total 285.86 169.91 115.95 31.19 348.00 41,169.35 Standby Item Gain or Loss Prod Cum (%) 1 Wait Truck/Exc (UA) 7,676 21.9% 2 Fuel 5,584 37.8% 3 Wait Operator 5,533 53.6% 4 Wait Truck/Exc (PA) 3,925 64.8% 5 Dusty 3,414 74.6% 6 Shift Change 2,854 82.7% 7 No/Wait Support 2,357 89.4% 8 Fatique 1,887 94.8% 9 Front Preparation 1,428 98.9% 10 Moving Equipment 383 100.0% Total 35,042 7,676 5,584 5,533 3,925 3,414 22% 38% 54% 65% 75% 0% 20% 40% 60% 80% - 1000.0 2000.0 3000.0 4000.0 5000.0 6000.0 7000.0 8000.0 9000.0 Wait Truck/Exc (UA) Fuel Wait Operator Wait Truck/Exc (PA) Dusty TOTAL HAULER OB PARETO LOSS OF UA PROBLEM
  • 15. PR OD U C TION C APA CITY A N A LYSIS C OA L PRODUCTION CAPACITY ANALYSIS COAL MINING SITE : BAS PERIOD : 21-Mar - 27-Mar X Y 5 4 Ach 82 6.242666 6.73052769 SUMMARY Plan 29,355 0 Actual 24,140 5214.84 Deviation -5,215 Achievement 82% Week 12 29,355 24,140 - 5,215 Plan Actual PLAN VS ACTUAL 82 PRODUCTION ACHIEVMENT
  • 16. PR OD U C TION C APA CITY A N A LYSIS C OA L PRODUCTION CAPACITY ANALYSIS COAL MINING SITE : BAS PERIOD : 21-Mar - 27-Mar LOADER CAPACITY HAULER CAPACITY SUMMARY Plan 29,355 0 Plan 0 0 Actual 24,140 5214.84 Actual 0 0 Deviation -5,215 Deviation 0 Achievement 82% Achievement #DIV/0! Week 12 SUMMARY 29,355 24,140 - 5,215 Plan Actual PLAN VS ACTUAL - - - - Plan Actual PLAN VS ACTUAL PRODUCTION ACHIEVMENT BY LOADER & HAULER
  • 17. WATER FALL A N A LYSIS LOA D ER plan series gain loss actual Plan 29,355 Qty Unit (4,194) 25,161 4,194 PA 3,338 25,161 3,338 UA 6,601 28,499 6,601 Prod'ty (10,960) 24,140 10,960 Actual 24,140 GAIN & LOSS PRODUCTION COAL Model QTY PA UA PTY Total ZX870 - - - - - DX700 - - - - - SL500 - - - - - EC480DL - - - - - DX400 -4,194 3,338 6,601 -10,960 -5,215 DX300 - - - - - DX200 - - - - - Total - -4,194 3,338 6,601 -10,960 -5,215 29,355 4,194 - - 10,960 - 3337.529 6601.181 - 24,140 Plan Qty Unit PA UA Prod'ty Actual WATERFALL ANALYSIS LOADER Plan Series2 Loss Actual
  • 18. PA R ETO LOSS of U A LOA D ER C. USE OF AVAILABILITY Loader COAL GAIN & LOSS PRODUCTION CAUSE STANDBY UNIT Model Plan Actual Deviasi QTY PTY Gain or Loss Production ZX870 - - - - - - DX700 - - - - - - SL500 - - - - - - EC480DL - - - - - - DX400 57.17 31.50 25.67 0.86 300.00 6,601.18 DX300 - - - - - - DX200 - - - - - - Total 57.17 31.50 25.67 0.86 300.00 6,601.18 Standby Item Gain or Loss Prod Cum (%) 1 Shift Change 2,700 100.0% 2 Meal & Rest - 100.0% 3 Friday Pray - 100.0% 4 Safety Talk - 100.0% 5 Road Preparation - 100.0% 6 Praying* - 100.0% 7 Toilet* - 100.0% 8 Wait Operator - 100.0% 9 Wait Truck/Exc (UA) - 100.0% 10 Front Preparation - 100.0% Total 2,700 2,700 0 0 0 0 0 100% 100% 100% 100% 100% 100% 0% 20% 40% 60% 80% 100% 120% - 500.0 1000.0 1500.0 2000.0 2500.0 3000.0 Shift Change Meal & Rest Friday Pray Safety Talk Road Preparation Praying* LOADER COAL PARETO LOSS OF UA PROBLEM
  • 19. PH YSIC A L AVA ILA B ILITY R EVIEW
  • 20. U SED OF AVA ILA B ILITY R EVIEW
  • 21. PA U N IT SU PPOR T
  • 22. U A U N IT SU PPOR T
  • 23. PR OD U C TIVITY R EVIEW OB ( LOA D ER )
  • 24. PR OD U C TIVITY R EVIEW OB ( H A U LER )
  • 25. PR OD U C TIVITY R EVIEW C OA L ( LOA D ER )
  • 26. PR OD U C TIVITY PR OB LEM LOA D ER OB