1. Merwyn Cheruvathur
2137, Bollmann Drive, Apt 2D, Sheboygan, WI-53081| mcheruva@mtu.edu | (906)-231-5736
Objective:
To obtain full time opportunity, where I can engage my skills in engines (performance), design, testing, modelling and
simulation, CAD
Education:
MS, Mechanical Engineering GPA 3.71/4.0 Available to work from Aug 2015
Michigan Technological University
BS, Mechanical Engineering May 2009
University of Pune
Computer/Technical Skills:
MATLAB • Simulink NI Sound and Vibration Assistant
Pro- Mechanica (FEA) ProEngineer & CATIA V6R2013 CATIA V5 (V5-6R2012)
GD&T Windchill 10.0 Trained in PLM foundations
Certified by Dassault Systemes certifications as a Part Design, Surface Design, and Assembly Design Specialist
Co-op / Internship Experience:
Co-op Mechanical Engineer, New Product Development
Kohler Co. Jan 2015 – present
Design for prototypes of advanced development projects: new product development and conceptualization of
touchless faucets
Concept, modelling, prototyping and testing of valves for lowest in industry flow rates
Design for manufacturing using existing components to minimize tooling, and reducing environmental footprint
Test setup and installation for flow measurement and lifecycle tests of flushometers
Application of GD&T
FEA analysis of valve body to find maximum von mises stress induced
Special Topics / Research Studies:
Special topic research (under Dr. J. Naber): Study of hot air intake into a GM-MTU Collaborative Flex-Fuel
Engine July 2014 - present
Loading and plotting of data in MATLAB and interpretation of data, along with forward looking discussion
Future continuation: Analyzing experimental cam sweep data using GTPower and moving forward on
approaching goal of optimal BSFC
Future continuation: Simulating results of GT Power and verifying how closely goal of optimal BSFC is achieved
Presentations and literature reviews
Effect of cold start, heated intake and heated injector on emissions of ethanol blended fuels Nov – Dec 2014
Study of engine downsizing + LP EGR + start-stop technology to achieve reduced CO2 and NOx along with better
low speed turbo charging for a gasoline DI engine May – June 2014
Study on "Characterization of Knock/ Pre-ignition and combustion study of a hydrogen engine" March 2014
Engineering Project Experience:
Designing e-motor drive system for low temperature combustion test cell setup May 2014 – Dec 2014
Advisor: Dr. M. Shahbhakti
Position: Short term research scholar (http://www.me.mtu.edu/~mahdish/EML.html)
Optimizing design using CATIA V5 to create assembly of the e-motor and inverter test setup.
Creating drawings, fabrication, installation and assembly of required components (e-motor, pumps, plates, struts)
Hybrid Electric Vehicle Enterprise – Member (Powertrain Team) Jan 2014 – Apr 2014
Sponsor: General Motors
Objective: Design the powertrain system mounts.
Ingeniously used skeleton modeling approach to design the engine and motor mounts using Creo (ProEngineer)
and NX (Unigraphics).
Successfully presented design review before team and General Motors representative.
Modelling of Hybrid Electric Vehicle for better fuel economy Mar 2014 – Apr 2014
2. Calibrated a Malibu 2010 vehicle model using Simulink to the EPA 5-cycle test standards
Modeled fuel consumption reduction and impact on performance characteristics using different vehicle
technologies
Analyzed synergistic technology integration impacts for OEM considerations
Determined optimal technologies to meet future CAFE standards using sensitivity analysis on model parameters
Comparison between Low Pressure and High Pressure Exhaust Gas Recirculation (EGR) Nov - Dec 2013
Objective: To present a poster comparing high pressure (HP) and low pressure (LP) EGR and their feasibility.
Conducted literature survey on limitations of HP EGR rates, experimental effects of HP, LP and Dual EGR
systems on the BSFC, CO2, NOx, PM emission levels. (team of 3)
Elucidated the effects of LP EGR on intake and exhaust parameters namely mass flow rate, temperature and
pressure levels
Addressed the application and challenges to present day applications of these EGR systems
Vehicle Repair Apprenticeship Apr 2013 - Jun 2013
Prasanna Bike Service Point, Pune, India
Assisted in automotive (two wheeler) engine dismantling and assembly
Installed vehicle mounts, assisted in replaceing clutch plates, brake liners, changed engine oils, headlights and
turn indicator bulbs, solved start-up problems in two wheeler vehicles
International webinar and knowledge session - CATIA V5 & V6 Dec 2012 - Feb 2013
Objective: To deliver webinar across Dassault Systèmes on CATIA V5 and V6 Electrical Domain.
Demonstrated differences between CATIA V5 and V6 electrical domain and elucidated concept logic of electrical
design
Educated audience on various commands of electrical wire harness installation, routing and harness flattening
Design Engineering Intern, National Chemical Laboratory, India Dec 2008 - May 2009
Objective: Design and fabrication of Syringe Pump
Designed entire 3D model of mechanical system using ProEngineer
Fabricated a variable flow rate syringe pump to inject chemicals against pressures up to 2 bars with flow rates
ranging from 0.1ml/min to 10ml/min
Drafted a detailed technical report and presented design along with final product before academic panel
Professional Experience:
CAD Designer, ProEngineer Jun 2009 - Oct 2010
Soilmec Foundation Equipments Pvt. Ltd.
Duties:
Designed soil and rock augers and buckets, and core barrels, sheetmetal panels using ProEngineer
Improvised designs according to feedback from manufacturing team and international counterpart
Created parametric models, master skeletons, assemblies and drawings, bill of materials (BOM)
Used both top-down and bottom-up assembly modeling techniques
Created detailed drawings with Geometric Dimensioning & Tolerances.
Achievements:
Automated processes using mapkey feature of ProEngineer
Successfully updated entire families of parts, assemblies and drawings
Senior Engineer - Support, CATIA R&D Operations Oct 2010 - Aug 2013
3DPLM Software Solutions Limited
Duties:
Reproduced customer design procedures on CATIA V5 and V6, checked for erratic behavior of CATIA
Raised incident reports for failure cases, provided bypass solutions of design procedures to customers if possible
Validated corrections in CATIA code, filed bug reports, documented articles for best use of CATIA for customers
Discussed important service requests during team meetings, undertook their regular follow up
Achievements:
Led the focal team dedicated to resolve cases and related to electrical domain
Experience with PLM concepts (versions, roles, release) using CATIA V6
Delivered technical presentations on Functional Molded Part (CATIA V5), Major and Minor versioning (V6),
Supervised CAD installations team, ensured smooth operations of release availability for critical requests
Increased productivity and independence by training new joinees with installation procedures and protocols
3. Relevant Coursework:
● Internal Combustion Engines II ● Advanced Propulsion Systems in HEV ● Advanced Thermodynamics
● Dynamic Systems and Controls ● Digital Signal Processing ●Transmission System Design
● Mechanical System Design ● Theory of Machines and Mechanisms ●Dynamics of Machinery