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D.ARUNBALAJI, E-mail: arunbalaji.damo@gmail.com
Flat no 43,4th
Floor,
No- 264 Gurprasath housing society,
Kannamwar Nagar – 2, Vikroli East, Mobile: +91 8424063308
Mumbai - 400083. +91 7507527007
CAREER OBJECTIVE
An accomplished and result focused Mechanical professional specialized in Technical
areas with extensive experience in the Product Development of OEM’s in Industry,
automobiles/Auto Ancillary. Targeting a cross-functional, reputed and globally integrated
Organization, which will help, utilize knowledge/ abilities and provide an opportunity for enhancing
learning graph and career advancement. Seeking a challenging position as…
CAREER SUMMARY
 A Technically Skillful professional offering over 5.5 years of proven track of record in
Product Development of Industrial motors (AC Motors) & Automobile/Auto Ancillary
parts. (2W, 3W Starter Motor, Wiper Motor) DC motors.
 Academic & professional qualification includes studies in B.E. Mechanical Engineering
from Oxford Engineering College, Trichy.
 In depth knowledge, experience in Design Tools and Standards: Such as in Design
Concepts, DFMEA, DFM & DFA, Failure Analysis, Tolerance analysis, Value Engg/Value
Analysis, GD&T & Product Costing, Material selection (Metal & Nonmetal), Product Design &
Development as per requirement.
 Good knowledge in 3D Modeling Software is like CATIA V5R19, Pro-E Creo. & Simulation
S/w like Ansys & 2D S/w AutoCAD. & DC Motor design software like PCDCM.
PROFESSIONAL EXPERIENCE
SIEMENS LTD., THANE (MAHARASHTRA)
Current Designation: - “Product Development Executive” -E&PD.
Joined in June 2014 to till Date.
Roles & Responsibilities:-
 Developing new/existing products and modifying existing products as per customer
requirements.
 Enquiry handling & order processing of low voltage motors as per customer requirements.
 Inconsistency removal, documentation for non-standard features of LV motor orders.
 Calculations of Bearing life, Belt drives & Pulley, Pumps Shafts & Gear suitability.
 Responsible for Design Processes like DFMEA, Cross Functional Design Reviews etc.,
 Executing various projects by preparing bill of material, material master creation,
configuration, and document data with operating ERP system (SAP).
 Enquiry processing for mechanical features.
 Preparing drawings in AutoCAD software and making necessary changes in the drawings
accordingly.
 Amendment of drawings / orders as per the requirement.
 Evaluating multiple design alternatives (VA/VE) for lowest cost.
PROJECTS HANDLED
Company Overview: The Siemens Group in India has emerged as a leading inventor, innovator
and implementer of leading-edge technology enabled solutions operating in the core business
segments of Industry, Energy, Healthcare and Infrastructure and Cities.
 Project 1: Elimination of Inner Bearing Cover for Group I motors (VA/VE):
SIEMENS
 Inner Bearing cover is mainly used to protect the motor from foreign particles such as
grease, dust, iron particles etc.,
 In Group I motor by using Z- Series deep groove ball bearing (Sealed on one face) use of
IBC is completely eliminated &subsequently machining in Shaft for circlip groove also
eliminated.
 More than 4 million cost reduction achieved without affecting the functionality of the
product
VARROC ENGINEERING PVT. LTD., PUNE (MAHARASHTRA)
Designation: - Senior Engineer - R&D (NPD)
Service from Aug 2011 to May 2014.
Roles &Responsibilities: -
 Design & Development of DC Motor by conducting various types of static analyses using
Speed (PCDCM), ANSYS etc.,
 Conceptual 3D & 2D alternate product design proposal creation using Pro E, AutoCAD &
Ansys and responsible for BOM.
 Responsible for design calculation and verification for new product development.
 Responsible for Benchmarking and reverse engineering competitor models - on features,
aesthetics, construction, materials and propose product line up & features for the new
range.
 Responsible for Design Processes like DFMEA, Reliability Tools, Cross Functional Design
Reviews etc.,
 Continuous improvement and value engineering on existing and new products.
 Field failure simulation and system study on vehicles at customer end.
 Coordinating with suppliers through Component Development team for development of the
proto samples.
 Fitment and functionality testing of the proto sample in the vehicle.
 Coordinating & conducting various type tests for proto samples as per test specifications &
Customer standards.
 Submission of samples and test reports to customers for approval.
 All the above mentioned activities were carried out as per NPD plans.
PROJECTS HANDLED
Company Overview: Varroc Engg is manufacturing complete range of Auto-Electrical parts like -
Starter motor, Wiper motor, Magneto, CDI, Voltage Regulator, Digital Speedometer, for major
Auto OEM like Bajaj Auto Ltd., Mahindra & Mahindra, and Royal Enfield etc.
Project : Starter Motor& Wiper Motor(2W &4W).
Client : Mahindra Two Wheelers, Tata, Eicher, Greaves, & Bajaj
Roles & Responsibility:
 Benchmarking of competitor Products.
 Design optimization of DC motor using PCDCM Speed software and Engineering calculations
&static analysis using ANSYS meeting all requirements of customers.
 Preparation and submission of BOM to C.D department for the costing of product
development.
 Testing of Proto Samples as per the test Standard.
Project : Starter Motor (NdFeb Magnet)
Client : -- Internal R&D --
Design software : PCDCM Speed.
Roles & Responsibility:
 Objective: To increase the Efficiency of motor in small Frame size.
 Electrical design using PCDCM Speed software & Mechanical design calculation.
 Developed the Proto Samples and tested the Samples as per test specification.
Project : Costing of Existing Products
Coordinated with costing department & created and released the costing format for existing
Proprietary product and modified the differences in SAP database. Special appreciation received
from M.D and President for doing this project.
EDUCATIONAL QUALIFICATIONS
 Bachelor of Engineering (Mechanical Engineering) from Oxford Engineering College, Trichy
First Class Pass Out in 2011 with a Percentage of 79%.
 Completed High School Level Education from Veveaham Hr. Sec. School, Tamil Nadu in 2007
with a percentage of 75%.
 Completed Middle School Level Education from M.S.N Hr. Sec. School, Tamil Nadu in 2005
with a percentage of 78.8%.
PERSONAL DETAILS
Father’s Name : DAMODARAN N
Date of Birth : 23/12/1989
Gender : Male
Marital Status : Single
Permanent Address : 51, Bajanai Mada Street,
Dharapuram, Tirupur (Dist.)
Linguistic Abilities : English, Tamil, Telugu, Hindi.
Passport : JO474439.
Job location
Preference : Across India.
Excellent references can be furnished upon request

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ARUNBALAJI_5.5_YRS_EXP_PRDT DEV

  • 1. D.ARUNBALAJI, E-mail: arunbalaji.damo@gmail.com Flat no 43,4th Floor, No- 264 Gurprasath housing society, Kannamwar Nagar – 2, Vikroli East, Mobile: +91 8424063308 Mumbai - 400083. +91 7507527007 CAREER OBJECTIVE An accomplished and result focused Mechanical professional specialized in Technical areas with extensive experience in the Product Development of OEM’s in Industry, automobiles/Auto Ancillary. Targeting a cross-functional, reputed and globally integrated Organization, which will help, utilize knowledge/ abilities and provide an opportunity for enhancing learning graph and career advancement. Seeking a challenging position as… CAREER SUMMARY  A Technically Skillful professional offering over 5.5 years of proven track of record in Product Development of Industrial motors (AC Motors) & Automobile/Auto Ancillary parts. (2W, 3W Starter Motor, Wiper Motor) DC motors.  Academic & professional qualification includes studies in B.E. Mechanical Engineering from Oxford Engineering College, Trichy.  In depth knowledge, experience in Design Tools and Standards: Such as in Design Concepts, DFMEA, DFM & DFA, Failure Analysis, Tolerance analysis, Value Engg/Value Analysis, GD&T & Product Costing, Material selection (Metal & Nonmetal), Product Design & Development as per requirement.  Good knowledge in 3D Modeling Software is like CATIA V5R19, Pro-E Creo. & Simulation S/w like Ansys & 2D S/w AutoCAD. & DC Motor design software like PCDCM. PROFESSIONAL EXPERIENCE SIEMENS LTD., THANE (MAHARASHTRA) Current Designation: - “Product Development Executive” -E&PD. Joined in June 2014 to till Date. Roles & Responsibilities:-  Developing new/existing products and modifying existing products as per customer requirements.  Enquiry handling & order processing of low voltage motors as per customer requirements.  Inconsistency removal, documentation for non-standard features of LV motor orders.  Calculations of Bearing life, Belt drives & Pulley, Pumps Shafts & Gear suitability.  Responsible for Design Processes like DFMEA, Cross Functional Design Reviews etc.,  Executing various projects by preparing bill of material, material master creation, configuration, and document data with operating ERP system (SAP).  Enquiry processing for mechanical features.  Preparing drawings in AutoCAD software and making necessary changes in the drawings accordingly.  Amendment of drawings / orders as per the requirement.  Evaluating multiple design alternatives (VA/VE) for lowest cost. PROJECTS HANDLED Company Overview: The Siemens Group in India has emerged as a leading inventor, innovator and implementer of leading-edge technology enabled solutions operating in the core business segments of Industry, Energy, Healthcare and Infrastructure and Cities.  Project 1: Elimination of Inner Bearing Cover for Group I motors (VA/VE): SIEMENS
  • 2.  Inner Bearing cover is mainly used to protect the motor from foreign particles such as grease, dust, iron particles etc.,  In Group I motor by using Z- Series deep groove ball bearing (Sealed on one face) use of IBC is completely eliminated &subsequently machining in Shaft for circlip groove also eliminated.  More than 4 million cost reduction achieved without affecting the functionality of the product VARROC ENGINEERING PVT. LTD., PUNE (MAHARASHTRA) Designation: - Senior Engineer - R&D (NPD) Service from Aug 2011 to May 2014. Roles &Responsibilities: -  Design & Development of DC Motor by conducting various types of static analyses using Speed (PCDCM), ANSYS etc.,  Conceptual 3D & 2D alternate product design proposal creation using Pro E, AutoCAD & Ansys and responsible for BOM.  Responsible for design calculation and verification for new product development.  Responsible for Benchmarking and reverse engineering competitor models - on features, aesthetics, construction, materials and propose product line up & features for the new range.  Responsible for Design Processes like DFMEA, Reliability Tools, Cross Functional Design Reviews etc.,  Continuous improvement and value engineering on existing and new products.  Field failure simulation and system study on vehicles at customer end.  Coordinating with suppliers through Component Development team for development of the proto samples.  Fitment and functionality testing of the proto sample in the vehicle.  Coordinating & conducting various type tests for proto samples as per test specifications & Customer standards.  Submission of samples and test reports to customers for approval.  All the above mentioned activities were carried out as per NPD plans. PROJECTS HANDLED Company Overview: Varroc Engg is manufacturing complete range of Auto-Electrical parts like - Starter motor, Wiper motor, Magneto, CDI, Voltage Regulator, Digital Speedometer, for major Auto OEM like Bajaj Auto Ltd., Mahindra & Mahindra, and Royal Enfield etc. Project : Starter Motor& Wiper Motor(2W &4W). Client : Mahindra Two Wheelers, Tata, Eicher, Greaves, & Bajaj Roles & Responsibility:  Benchmarking of competitor Products.  Design optimization of DC motor using PCDCM Speed software and Engineering calculations &static analysis using ANSYS meeting all requirements of customers.  Preparation and submission of BOM to C.D department for the costing of product development.  Testing of Proto Samples as per the test Standard. Project : Starter Motor (NdFeb Magnet) Client : -- Internal R&D -- Design software : PCDCM Speed. Roles & Responsibility:  Objective: To increase the Efficiency of motor in small Frame size.  Electrical design using PCDCM Speed software & Mechanical design calculation.
  • 3.  Developed the Proto Samples and tested the Samples as per test specification. Project : Costing of Existing Products Coordinated with costing department & created and released the costing format for existing Proprietary product and modified the differences in SAP database. Special appreciation received from M.D and President for doing this project. EDUCATIONAL QUALIFICATIONS  Bachelor of Engineering (Mechanical Engineering) from Oxford Engineering College, Trichy First Class Pass Out in 2011 with a Percentage of 79%.  Completed High School Level Education from Veveaham Hr. Sec. School, Tamil Nadu in 2007 with a percentage of 75%.  Completed Middle School Level Education from M.S.N Hr. Sec. School, Tamil Nadu in 2005 with a percentage of 78.8%. PERSONAL DETAILS Father’s Name : DAMODARAN N Date of Birth : 23/12/1989 Gender : Male Marital Status : Single Permanent Address : 51, Bajanai Mada Street, Dharapuram, Tirupur (Dist.) Linguistic Abilities : English, Tamil, Telugu, Hindi. Passport : JO474439. Job location Preference : Across India. Excellent references can be furnished upon request