1. D.ARUNBALAJI, E-mail: arunbalaji.damo@gmail.com
Flat no 43,4th
Floor,
No- 264 Gurprasath housing society,
Kannamwar Nagar – 2, Vikroli East, Mobile: +91 8424063308
Mumbai - 400083. +91 7507527007
CAREER OBJECTIVE
An accomplished and result focused Mechanical professional specialized in Technical
areas with extensive experience in the Product Development of OEM’s in Industry,
automobiles/Auto Ancillary. Targeting a cross-functional, reputed and globally integrated
Organization, which will help, utilize knowledge/ abilities and provide an opportunity for enhancing
learning graph and career advancement. Seeking a challenging position as…
CAREER SUMMARY
A Technically Skillful professional offering over 5.5 years of proven track of record in
Product Development of Industrial motors (AC Motors) & Automobile/Auto Ancillary
parts. (2W, 3W Starter Motor, Wiper Motor) DC motors.
Academic & professional qualification includes studies in B.E. Mechanical Engineering
from Oxford Engineering College, Trichy.
In depth knowledge, experience in Design Tools and Standards: Such as in Design
Concepts, DFMEA, DFM & DFA, Failure Analysis, Tolerance analysis, Value Engg/Value
Analysis, GD&T & Product Costing, Material selection (Metal & Nonmetal), Product Design &
Development as per requirement.
Good knowledge in 3D Modeling Software is like CATIA V5R19, Pro-E Creo. & Simulation
S/w like Ansys & 2D S/w AutoCAD. & DC Motor design software like PCDCM.
PROFESSIONAL EXPERIENCE
SIEMENS LTD., THANE (MAHARASHTRA)
Current Designation: - “Product Development Executive” -E&PD.
Joined in June 2014 to till Date.
Roles & Responsibilities:-
Developing new/existing products and modifying existing products as per customer
requirements.
Enquiry handling & order processing of low voltage motors as per customer requirements.
Inconsistency removal, documentation for non-standard features of LV motor orders.
Calculations of Bearing life, Belt drives & Pulley, Pumps Shafts & Gear suitability.
Responsible for Design Processes like DFMEA, Cross Functional Design Reviews etc.,
Executing various projects by preparing bill of material, material master creation,
configuration, and document data with operating ERP system (SAP).
Enquiry processing for mechanical features.
Preparing drawings in AutoCAD software and making necessary changes in the drawings
accordingly.
Amendment of drawings / orders as per the requirement.
Evaluating multiple design alternatives (VA/VE) for lowest cost.
PROJECTS HANDLED
Company Overview: The Siemens Group in India has emerged as a leading inventor, innovator
and implementer of leading-edge technology enabled solutions operating in the core business
segments of Industry, Energy, Healthcare and Infrastructure and Cities.
Project 1: Elimination of Inner Bearing Cover for Group I motors (VA/VE):
SIEMENS
2. Inner Bearing cover is mainly used to protect the motor from foreign particles such as
grease, dust, iron particles etc.,
In Group I motor by using Z- Series deep groove ball bearing (Sealed on one face) use of
IBC is completely eliminated &subsequently machining in Shaft for circlip groove also
eliminated.
More than 4 million cost reduction achieved without affecting the functionality of the
product
VARROC ENGINEERING PVT. LTD., PUNE (MAHARASHTRA)
Designation: - Senior Engineer - R&D (NPD)
Service from Aug 2011 to May 2014.
Roles &Responsibilities: -
Design & Development of DC Motor by conducting various types of static analyses using
Speed (PCDCM), ANSYS etc.,
Conceptual 3D & 2D alternate product design proposal creation using Pro E, AutoCAD &
Ansys and responsible for BOM.
Responsible for design calculation and verification for new product development.
Responsible for Benchmarking and reverse engineering competitor models - on features,
aesthetics, construction, materials and propose product line up & features for the new
range.
Responsible for Design Processes like DFMEA, Reliability Tools, Cross Functional Design
Reviews etc.,
Continuous improvement and value engineering on existing and new products.
Field failure simulation and system study on vehicles at customer end.
Coordinating with suppliers through Component Development team for development of the
proto samples.
Fitment and functionality testing of the proto sample in the vehicle.
Coordinating & conducting various type tests for proto samples as per test specifications &
Customer standards.
Submission of samples and test reports to customers for approval.
All the above mentioned activities were carried out as per NPD plans.
PROJECTS HANDLED
Company Overview: Varroc Engg is manufacturing complete range of Auto-Electrical parts like -
Starter motor, Wiper motor, Magneto, CDI, Voltage Regulator, Digital Speedometer, for major
Auto OEM like Bajaj Auto Ltd., Mahindra & Mahindra, and Royal Enfield etc.
Project : Starter Motor& Wiper Motor(2W &4W).
Client : Mahindra Two Wheelers, Tata, Eicher, Greaves, & Bajaj
Roles & Responsibility:
Benchmarking of competitor Products.
Design optimization of DC motor using PCDCM Speed software and Engineering calculations
&static analysis using ANSYS meeting all requirements of customers.
Preparation and submission of BOM to C.D department for the costing of product
development.
Testing of Proto Samples as per the test Standard.
Project : Starter Motor (NdFeb Magnet)
Client : -- Internal R&D --
Design software : PCDCM Speed.
Roles & Responsibility:
Objective: To increase the Efficiency of motor in small Frame size.
Electrical design using PCDCM Speed software & Mechanical design calculation.
3. Developed the Proto Samples and tested the Samples as per test specification.
Project : Costing of Existing Products
Coordinated with costing department & created and released the costing format for existing
Proprietary product and modified the differences in SAP database. Special appreciation received
from M.D and President for doing this project.
EDUCATIONAL QUALIFICATIONS
Bachelor of Engineering (Mechanical Engineering) from Oxford Engineering College, Trichy
First Class Pass Out in 2011 with a Percentage of 79%.
Completed High School Level Education from Veveaham Hr. Sec. School, Tamil Nadu in 2007
with a percentage of 75%.
Completed Middle School Level Education from M.S.N Hr. Sec. School, Tamil Nadu in 2005
with a percentage of 78.8%.
PERSONAL DETAILS
Father’s Name : DAMODARAN N
Date of Birth : 23/12/1989
Gender : Male
Marital Status : Single
Permanent Address : 51, Bajanai Mada Street,
Dharapuram, Tirupur (Dist.)
Linguistic Abilities : English, Tamil, Telugu, Hindi.
Passport : JO474439.
Job location
Preference : Across India.
Excellent references can be furnished upon request