Aerospace Materials Standards (AMS) act as the backbone for quality and reliability in the aerospace industry. Given the critical nature of aerospace operations where the margin for error is minimal, AMS ensures that materials used meet the highest benchmarks of quality and performance. For more at friendmetals.com

1. RESEARCH AND
TECHNOLOGY
FORGING METALS FOR AEROSPACE
MATERIAL STANDARDS (AMS)

2. TABLE OF CONTENT
ART AND SCIENCE OF FORGING
01
02
MATERIALS COMMONLY FORGED FOR AEROSPACE 03
TECHNOLOGICAL ADVANCEMENTS IN AEROSPACE FORGING 04
QUALITY ASSURANCE AND AMS 05
CHALLENGES FORGING AMS 06
FUTURE OF FORGING FOR AEROSPACE 07
OVERVIEW OF AEROSPACE MATERIALS STANDARDS

3. OVERVIEW OF AEROSPACE MATERIALS
STANDARDS (AMS)OVERVIEW
Aerospace Materials Standards (AMS) act as the
backbone for quality and reliability in the
aerospace industry. Given the critical nature of
aerospace operations where the margin for error
is minimal, AMS ensures that materials used meet
the highest benchmarks of quality and
performance.

4. HOW STANDARDS ENSURE SAFETY,
PERFORMANCE, AND CONSISTENCY
AMS offers a codified system that categorizes and
details the specifications, tolerances, testing methods,
and other vital details for materials. By adhering to
AMS, manufacturers and suppliers ensure that the
components or materials used in aircraft construction
and maintenance are safe, reliable, and of a
consistently high quality.

5. ART AND SCIENCE OF FORGING
AMS Forging is a manufacturing process where metal
is pressed, pounded, or squeezed under great
pressure into high-strength parts. In aerospace,
forging is invaluable. The resultant components,
whether they be engine parts, gears, or structural
elements, benefit from increased density and aligned
grain structures that significantly improve strength
and durability.

6. DIFFERENT FORGING METHODS
Open-die forging
A specialized technique where materials are forged at temperatures that
ensure limited or no loss of material properties.
A technique where metal is placed between multiple
dies that don’t enclose the material entirely
Closed-die forging
Often called impression-die forging, this method involves
metal being trapped in dies that enclose it fully.
Isothermal forging

7. MATERIALS COMMONLY FORGED FOR
AEROSPACE
• Aluminum and its alloys
Aluminum is the poster child for aerospace materials, thanks to its enviable combination of
lightness, durability, and resistance to corrosion. When forged, its properties are enhanced, making
it ideal for various aircraft parts, from fuselages to wings.
• Titanium and its alloys
Titanium is a heavyweight in terms of its properties, not its mass. With an unmatched strength-to-
weight ratio and impressive resistance to corrosion, forged titanium finds its place in critical aircraft
components, especially those subjected to high stress or extreme conditions.
• Nickel-based superalloys
These are the stalwarts when the going gets hot, literally! Jet engines and turbines, which face
extreme temperatures, rely on the incredible heat resistance of nickel-based superalloys.

8. Technological
Advancements in
Aerospace Forging

9. Computer-aided design (CAD) and
computer-aided manufacturing
(CAM) in forging
The integration of CAD and CAM systems in the
forging industry has revolutionized the way
components are designed and manufactured. CAD
allows for precision in design, ensuring every detail is
fine-tuned before production. In contrast, CAM
ensures these designs are seamlessly translated into
the manufacturing process, improving efficiency and
reducing errors.

10. Simulation and modeling techniques
to predict and optimize forging
outcomes
With advanced simulation tools, the
forging process can be visualized in
detail before actual production.

11. Modern forging has come a long way from manual
hammers and anvils. Today's advanced machinery
ensures precision and consistency. Furthermore,
automation, driven by robotics and artificial
intelligence, ensures repeatability, reduces human
errors, and can significantly enhance production
speeds.
Advanced machinery and
automation in modern forging
processes

12. Quality Assurance
and AMS

13. From traditional visual checks and dimensional
measurements, the aerospace forging industry
now uses advanced techniques like ultrasonic
inspections and X-ray methods.
Controlled heating and cooling processes are used
post-forging to ensure that the components meet
or exceed AMS requirements in terms of strength,
durability, and other attributes.
Inspection Methods
Heat treatments and post-forging processes
to ensure compliance with AMS

14. Challenges Forging
AMS

15. Achieving precision in complex
aerospace components
As aerospace designs become
more intricate, forging these
complex shapes while maintaining
the required tolerances and
specifications becomes
challenging.

16. Ensuring consistent quality in
high-volume production
With mass production, ensuring
that each component matches the
quality of the previous one is a
monumental task, especially when
dealing with high-performance
aerospace parts.

17. Keeping up with evolving AMS
standards and requirements
As the aerospace industry evolves,
so do its standards. Forgers must
continually adapt, updating their
processes and techniques to stay
compliant with the latest AMS
stipulations.

18. Future of Forging
for Aerospace

19. Predictions on New Materials
Beyond the conventional metals,
there's potential in the increased
use of composite materials, high
entropy alloys, and other
innovative materials that can
offer improved performance
attributes.

20. Potential innovations in forging
technology, influenced by
Industry 4.0
With the onset of Industry 4.0,
forging might see further
automation, real-time monitoring
systems, and the integration of
IoT. This could translate to "smart
forging" where processes self-
optimize in real-time.

21. The role of Sustainability and
Recycling
The aerospace industry is
becoming increasingly eco-
conscious. The future of
aerospace forging will likely lean
towards sustainable practices,
emphasizing recycling, reducing
waste, and minimizing the carbon
footprint of the forging
processes.

22. LOOKING FOR TOP-NOTCH
AEROSPACE FORGING SERVICES?

23. GET MORE
INFORMATION
714-632-0140 www.friendmetals.com 14729 Spring Ave, Santa Fe
Springs, CA 90670