Rajat Kumar Arya has experience in project management, mechanical automation, and robotics. Some of his key projects include designing an electric line traversal robot to inspect power lines, modeling and testing fixed-wing aircraft and quadcopters, and developing passive cooling systems using phase change materials. He has contributed to cost reduction and productivity improvement initiatives at his workplace. Rajat also has recognition for his academic and professional achievements, including developing prototypes, conducting workshops, receiving certifications in Lean Six Sigma, and mentoring interns.
Presentation of the main ideas and first results of the European Project CarE-Service in the Women Day in Castilla La Mancha University (UCLM).
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 776851.
This is my internship report in Drona Automation, where I received tremendous opportunity as an Intern Design Engineer.
Over the course of the internship, I had cultivated and developed my engineering skills like idea generation, problem-solving, design/model/analysis of sewage robots, working with 3D printers, additive manufacturing, etc.
This is Profile Presentation for Operational Excellence / Lean Consultant / Leader , Industrial Engineering Lead .
11 Years Extensive knowledge and experience of Mfg. / corporate Functions
in Manufacturing & Operational Excellence.
Exposure of diff. Industries (Automobile , Air Conditing Mfg, Electronics , Oil
and Gas , Aerospace
Demonstrated ability to lead large scale Cost Saving projects with multifunctional and technical capabilities (i.e Kaizen Drive , Zero Defect Strategy Implementation , World Class
Manufacturing Best Practices Implemenation , DOJO Training center Installation
, OEE Improvements , Productivity Improvement , Consumable cost Reduction ,
WIP Reduction , Rejection Reduction , 5-S Improvement , Mfg. excellence , Low
cost Automation & Technology Upgradtion etc.)
Ability to pick up knowledge of the clients business, new technology areas,
new processes/methodologies and apply these changes in the day-to-day
working of the systems organisation
Techno-Managerial Scope :- Responsible for planning, organizing,
managing and executing projects from beginning to end with Team
Initiate and Planning for Plant Budget and compile Group Company Budget
along with Finance Team technically
Worked with Indian, Japanese , German , US , Norway team on diff. projects
Won 15+ Awards in SGA & QCC Convention (Internal and External) i.e ACMA/CII/QCFI/STQM/SCGA
Having Extensive knowledge and experience of 3 Company New Plant
Installation , 13 Manufacturing Section Installation , 180+ New Product Development in Diff. Industry
Induction Motors Matching Permanent Magnet Performances at Lower Costsfernando nuño
Due to a continued concern on the external dependence of permanent magnets in Europe, induction technology is being pushed beyond its limits to maximise performance.
With novel materials, material characterisation and multi-domain design, power-speed capability of laminated rotor induction motors can match that typically associated with surface permanent magnet machines, at a fraction of the cost.
This session reviews the findings relating to lower cost induction motors, highlighting how they can successfully be used as an alternative to permanent magnets.
I have spent 7+ years pursuing a career as Sr. Electrical designer. Along with sr. designer, I am departmental representative of ISO 9001:2015 to management representative; I provide technical support to service and sales team.
My specialties:
+ Electrical Design
- Electrical Schematics, Single line Diagram, BOQ Preparation
- Selection of various Electrical component Switchgear, Drive, Motor, PLC, HMI, Comm. Protocol
(Profibus, Profinet, CANbus, CANopen, Ethernet, EtherCAT, ModBUS, Devicenet)
- Selection of various automation sensors
- Selection of power electronic component I.G.B.T, Diode, Thyristor (SCR).
- Transformer Sizing, HT-LT Cable sizing and Estimation
- Voltage Drop calculation, Short circuit Analysis - MELSHORT2
- IEC, UL, NEMA, IEEE Standards understanding
- Electrical Panel CE | Ul Certification Expert
- Prepare or maintain design, testing, or operational records and documentation.
- PLC-ladder logic preparation, SAP-ERP bill of material preparation.
- Preparing Troubleshooting and Maintenance Manual.
- Excellent Understanding of Hydraulic and Pneumatic circuit for Electrical |Automation controlling view
- Tech support to sales and service team
- Costing and Estimation
- Cross functional Co-ordination
- Panel Schedules
+ IOT (Internet of things)
+ Process Improvement
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Presentation of the main ideas and first results of the European Project CarE-Service in the Women Day in Castilla La Mancha University (UCLM).
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 776851.
This is my internship report in Drona Automation, where I received tremendous opportunity as an Intern Design Engineer.
Over the course of the internship, I had cultivated and developed my engineering skills like idea generation, problem-solving, design/model/analysis of sewage robots, working with 3D printers, additive manufacturing, etc.
This is Profile Presentation for Operational Excellence / Lean Consultant / Leader , Industrial Engineering Lead .
11 Years Extensive knowledge and experience of Mfg. / corporate Functions
in Manufacturing & Operational Excellence.
Exposure of diff. Industries (Automobile , Air Conditing Mfg, Electronics , Oil
and Gas , Aerospace
Demonstrated ability to lead large scale Cost Saving projects with multifunctional and technical capabilities (i.e Kaizen Drive , Zero Defect Strategy Implementation , World Class
Manufacturing Best Practices Implemenation , DOJO Training center Installation
, OEE Improvements , Productivity Improvement , Consumable cost Reduction ,
WIP Reduction , Rejection Reduction , 5-S Improvement , Mfg. excellence , Low
cost Automation & Technology Upgradtion etc.)
Ability to pick up knowledge of the clients business, new technology areas,
new processes/methodologies and apply these changes in the day-to-day
working of the systems organisation
Techno-Managerial Scope :- Responsible for planning, organizing,
managing and executing projects from beginning to end with Team
Initiate and Planning for Plant Budget and compile Group Company Budget
along with Finance Team technically
Worked with Indian, Japanese , German , US , Norway team on diff. projects
Won 15+ Awards in SGA & QCC Convention (Internal and External) i.e ACMA/CII/QCFI/STQM/SCGA
Having Extensive knowledge and experience of 3 Company New Plant
Installation , 13 Manufacturing Section Installation , 180+ New Product Development in Diff. Industry
Induction Motors Matching Permanent Magnet Performances at Lower Costsfernando nuño
Due to a continued concern on the external dependence of permanent magnets in Europe, induction technology is being pushed beyond its limits to maximise performance.
With novel materials, material characterisation and multi-domain design, power-speed capability of laminated rotor induction motors can match that typically associated with surface permanent magnet machines, at a fraction of the cost.
This session reviews the findings relating to lower cost induction motors, highlighting how they can successfully be used as an alternative to permanent magnets.
I have spent 7+ years pursuing a career as Sr. Electrical designer. Along with sr. designer, I am departmental representative of ISO 9001:2015 to management representative; I provide technical support to service and sales team.
My specialties:
+ Electrical Design
- Electrical Schematics, Single line Diagram, BOQ Preparation
- Selection of various Electrical component Switchgear, Drive, Motor, PLC, HMI, Comm. Protocol
(Profibus, Profinet, CANbus, CANopen, Ethernet, EtherCAT, ModBUS, Devicenet)
- Selection of various automation sensors
- Selection of power electronic component I.G.B.T, Diode, Thyristor (SCR).
- Transformer Sizing, HT-LT Cable sizing and Estimation
- Voltage Drop calculation, Short circuit Analysis - MELSHORT2
- IEC, UL, NEMA, IEEE Standards understanding
- Electrical Panel CE | Ul Certification Expert
- Prepare or maintain design, testing, or operational records and documentation.
- PLC-ladder logic preparation, SAP-ERP bill of material preparation.
- Preparing Troubleshooting and Maintenance Manual.
- Excellent Understanding of Hydraulic and Pneumatic circuit for Electrical |Automation controlling view
- Tech support to sales and service team
- Costing and Estimation
- Cross functional Co-ordination
- Panel Schedules
+ IOT (Internet of things)
+ Process Improvement
Cosmetic shop management system project report.pdfKamal Acharya
Buying new cosmetic products is difficult. It can even be scary for those who have sensitive skin and are prone to skin trouble. The information needed to alleviate this problem is on the back of each product, but it's thought to interpret those ingredient lists unless you have a background in chemistry.
Instead of buying and hoping for the best, we can use data science to help us predict which products may be good fits for us. It includes various function programs to do the above mentioned tasks.
Data file handling has been effectively used in the program.
The automated cosmetic shop management system should deal with the automation of general workflow and administration process of the shop. The main processes of the system focus on customer's request where the system is able to search the most appropriate products and deliver it to the customers. It should help the employees to quickly identify the list of cosmetic product that have reached the minimum quantity and also keep a track of expired date for each cosmetic product. It should help the employees to find the rack number in which the product is placed.It is also Faster and more efficient way.
Hierarchical Digital Twin of a Naval Power SystemKerry Sado
A hierarchical digital twin of a Naval DC power system has been developed and experimentally verified. Similar to other state-of-the-art digital twins, this technology creates a digital replica of the physical system executed in real-time or faster, which can modify hardware controls. However, its advantage stems from distributing computational efforts by utilizing a hierarchical structure composed of lower-level digital twin blocks and a higher-level system digital twin. Each digital twin block is associated with a physical subsystem of the hardware and communicates with a singular system digital twin, which creates a system-level response. By extracting information from each level of the hierarchy, power system controls of the hardware were reconfigured autonomously. This hierarchical digital twin development offers several advantages over other digital twins, particularly in the field of naval power systems. The hierarchical structure allows for greater computational efficiency and scalability while the ability to autonomously reconfigure hardware controls offers increased flexibility and responsiveness. The hierarchical decomposition and models utilized were well aligned with the physical twin, as indicated by the maximum deviations between the developed digital twin hierarchy and the hardware.
Hybrid optimization of pumped hydro system and solar- Engr. Abdul-Azeez.pdffxintegritypublishin
Advancements in technology unveil a myriad of electrical and electronic breakthroughs geared towards efficiently harnessing limited resources to meet human energy demands. The optimization of hybrid solar PV panels and pumped hydro energy supply systems plays a pivotal role in utilizing natural resources effectively. This initiative not only benefits humanity but also fosters environmental sustainability. The study investigated the design optimization of these hybrid systems, focusing on understanding solar radiation patterns, identifying geographical influences on solar radiation, formulating a mathematical model for system optimization, and determining the optimal configuration of PV panels and pumped hydro storage. Through a comparative analysis approach and eight weeks of data collection, the study addressed key research questions related to solar radiation patterns and optimal system design. The findings highlighted regions with heightened solar radiation levels, showcasing substantial potential for power generation and emphasizing the system's efficiency. Optimizing system design significantly boosted power generation, promoted renewable energy utilization, and enhanced energy storage capacity. The study underscored the benefits of optimizing hybrid solar PV panels and pumped hydro energy supply systems for sustainable energy usage. Optimizing the design of solar PV panels and pumped hydro energy supply systems as examined across diverse climatic conditions in a developing country, not only enhances power generation but also improves the integration of renewable energy sources and boosts energy storage capacities, particularly beneficial for less economically prosperous regions. Additionally, the study provides valuable insights for advancing energy research in economically viable areas. Recommendations included conducting site-specific assessments, utilizing advanced modeling tools, implementing regular maintenance protocols, and enhancing communication among system components.
Overview of the fundamental roles in Hydropower generation and the components involved in wider Electrical Engineering.
This paper presents the design and construction of hydroelectric dams from the hydrologist’s survey of the valley before construction, all aspects and involved disciplines, fluid dynamics, structural engineering, generation and mains frequency regulation to the very transmission of power through the network in the United Kingdom.
Author: Robbie Edward Sayers
Collaborators and co editors: Charlie Sims and Connor Healey.
(C) 2024 Robbie E. Sayers
Final project report on grocery store management system..pdfKamal Acharya
In today’s fast-changing business environment, it’s extremely important to be able to respond to client needs in the most effective and timely manner. If your customers wish to see your business online and have instant access to your products or services.
Online Grocery Store is an e-commerce website, which retails various grocery products. This project allows viewing various products available enables registered users to purchase desired products instantly using Paytm, UPI payment processor (Instant Pay) and also can place order by using Cash on Delivery (Pay Later) option. This project provides an easy access to Administrators and Managers to view orders placed using Pay Later and Instant Pay options.
In order to develop an e-commerce website, a number of Technologies must be studied and understood. These include multi-tiered architecture, server and client-side scripting techniques, implementation technologies, programming language (such as PHP, HTML, CSS, JavaScript) and MySQL relational databases. This is a project with the objective to develop a basic website where a consumer is provided with a shopping cart website and also to know about the technologies used to develop such a website.
This document will discuss each of the underlying technologies to create and implement an e- commerce website.
RAT: Retrieval Augmented Thoughts Elicit Context-Aware Reasoning in Long-Hori...
Rajat Kumar Arya Key Highlights.pdf
1. Rajat Kumar Arya
An enthusiastic & high energy-driven professional; targeting challenging assignments in Project Management,
Mechanical Automation and Robotics.
Key Projects and Competencies
2. Electric Line Traversal Robot
Concept Design
Prototype
PROJECT HIGHLIGHTS
● Robot for Traversing Electric Lines
● Able to traverse along Electric Lines, pass through poles and switch wires.
● Sends the data of various sensors to ground station from where it can be controlled
manually
My Contribution
● Mechanical Concept Design and Fabrication
● Item selection and Manufacturing
● Use of Simulink Model for real time animation of Robot inside Computer Screen
Patent: System for robotic inspection of overhead transmission lines. Patent No.2036/DEL/2015
Paper: Hardware In The Loop Based Simulation of a Robotic System With Real Time Control And
Animation Of Working Model. IEEE International Conference on Inventive System and Control.
2017
3. Unmanned Aerial Vehicles
Modelling and Testing of
Fixed Wing Aircraft
Programming, Fabrication
and Test of Quadcopter
PROJECT
● Design and Construction of RC Fixed Wing Aircraft using
Sunpack (Coroplast)
● Use of BLDC Motor, ESC, Servo Motors for Stabilizers and
Wireless Remote. Finalizing Design Parameters
PROJECT
● Coding of Microcontroller: Multiwii 2.0 (Arduino) based on
C/C++
● Reading Sensor(Accelerometer, Gyroscope, Barometer and
Magnetometer),
● Application of Kalman Filtering and PID Loops. Making changes
in code to tweak stability
● Sending PWM signals to Motors which stabilizes the Quadcopter
4. Phase Change Material for Passive Cooling
Concept
Design Prototype 1 Prototype 2
PROJECT
PCM: Phase Change Material
Melting || Freezing Point= 21 Degree Celsius
● Charging of PCM: During night time, when ambient temperature falls below
21 Degree Celsius
● Discharging of PCM: During day time, to cool room air
Design of Heat Exchanger for effective exchange of Heat between Water and PCM
● Iteration 1: Copper Tubes dipped in PCM Solution
● Iteration 2: Use of Copper tubes with Al Fins
5. Scratch Reduction in Glass Cutting Line
Line Overview
Installation of additional Donuts and kept as
buffer to reduce Maintenance Time
Metering System for Standardizing Height
adjustments of Cutting Head
X Snapper actuation to prevent Glass Dust
Accumulation
Glass not having sufficient support for Scoring.
Additional Support Provided
Sheet Tilting Issue:
Conveyor Pitch Correction
Donut Design Modification
6. Cost Reduction
Digitizer Wheel
● Measuring Glass Speed. 1. 8 Lakhs
● Solution: Local Vendor Developed
for PU Coating Cost: INR 20,000
Spray Nozzle
● Nozzle Tip, Spring and Housing
developed locally
● Original Cost: INR 96,000
Dosing Motor for Powder Application
● Frequent failure of Dosing Motor.
● OEM Cost: INR 1.5 Lakhs
● Inhouse repair of bearings and Rubber Seal
Productivity Improvement
Battery Operated Pallet Trolley
● Purchase of BOPT to move Glass Crates
● Return on Investment: 1 Year
Electric Ratchet for Frame Preparation
● Frame Preparation Time reduction
from 15 Minutes to 5 Minutes
● Daily 100+ Frame prepared.
7. Machine Reliability
Belt Conveyor
Issue: Belt Slip from Pulley
Solution:
> Ribs provided in Pulley
> Knurling Done on Surface
Donut Conveyor
Issue: Transmission Gearbox assembly
Failure
Solution:
> C Split Clamp Provided in Assembly
> Gearbox Assembly prepared to reduce
breakdown Time.
Glass Angle Rollers
Issue: Round Belt replacement time is 2.5
Hours
Solution:
> Use of Belt Join Kit for repair under 30
Minutes
8. New Machine Installation
Robot Picker
● Kuka Robot and Turntable Installation
● Top Platform modification for Safe Working.
● HLL(Horizontal Lifeline) provided
Glass Washing Machine
● Machine Unloading and
Installation
● Coordinating with
Engineers from China
10. Recognitions
ACADEMIC
● Product Design and Development:
Use of Product development techniques (Buyers
Utility Map, Porters 5 Force, House of Quality) for
making pedal pump prototypes.
● Conducted 10 plus Workshops for 300 plus students
on topics of Aeromodelling, Robotics, Sensors and
Coding.
● 1st Prize at Gridtech by PGCIL for designing and
prototyping an Electric line traversal robot.
● 2nd Runner Up: Synchronous Drive of Image
Processing Robotics Contest, Tryst, IIT Delhi.
PROFESSIONAL
● Green Belt Certification by EFESO for Completion of
Major Kaizen Project to reduce Machine
Breakdowns by 50%.
● Awarded Certifications for Maximum Number of
Suggestions implemented for Improving Machine
reliability by over 30% and reducing operating costs
by 10%, over several Quarters.
● Best Workplace Management for excellent
application of 5S Principles by scoring above 90%
consistently in Internal and External Audits.
● Mentored 5 plus interns on 3 Months projects and
led to successful Job offers over the duration of
current role.