1. Pramod Kumar Shukla
mobile no.- +919342451430
Email: spramodkumar@yahoo.com
Career Objective:
Seeking a middle level assignment in production & manufacturing field with an organization in Automobile/
Heavy Commercial Vehicle/ construction Equipment industry providing challenging work.
Professional experience:
1.
Organisation TATA Hitachi Construction Machinery Co Pvt Ltd
Period Oct 2010 to Till Date
Designation Manager
Job description ● Look- after Production Line for Excavators and Backhoe loaders.
● Resolve day to day line issues (Line shortages, Maintenance and Quality).
● Manpower planning and Optimum utilization of manpower.
● Ensure safety and Zero accidents at workplace.
● Ensure on-Time delivery of Machines.
● Undertake various projects to reduce cycle time and operator fatigue.
● Undertake KAIZEN for continuous improvement.
● Design various POKA YOKE for mistake proofing.
● 5S and TPM implementation on Production Line.
● Work in various cross functional teams to improve quality, cost and
productivity.
2.
Organisation Cummins India Limited, Pune
Period 15th
July 2008 to Sep 2010
Designation Graduate Engineer Trainee
Key Job
Responsibilities
● To look- after daily Production.
● Resolve day to day line issues (Line shortages, Maintenance and Quality).
● Ensure on-Time delivery.
● Internal auditor for safety, 5S and EMS.
● Support for Audits (Both internal and external auditors) and close non-
compliance points.
● Undertake various KAIZEN for improvement in productivity, cost
reduction, quality and safety.
● Work in cross functional teams for continuous improvement.
● Provide support for production related activities to manufacturing
engineering and Product Engineering for development of new product and
resolve issues of existing product.
● Implementation of KANBAN in production shop.
2. Projects undertaken:
Organisation TATA Hitachi Construction Machinery Co Pvt Ltd
Scope of Project To achieve Zero commissioning defect from the current level of 0.20 defect per machine.
Key
Achievements
Achieved zero commissioning defects, Organized operator training, prepared OPL Sheets,
Designed various POKA YOKE for mistake proofing, Improved skill matrix of operators.
Organisation TATA Hitachi Construction Machinery Co Pvt Ltd
Scope of Project To reduce the cycle time to make a machine from 45 min to 35 min.
Key
Achievements
Achieved the cycle time reduction to 37 min by shifting the sub assembly area near to
main assembly line, reduced the operator fatigue, introduced 3 new tools for the track
chain assembly, Fuel tank and Oil tank assembly.
Organisation Cummins India Limited, Pune
Scope of Project Implementation of KANBAN on critical precision component machining line for Injector
manufacturing
Key
Achievements
Reduced WIP levels, On time availability of material, Reduced idle time and achieved zero
shortages, Identified bottleneck machines by conducting throughput studies, listing and
resolving downtime issues. Provided training to supervisors and operators.
Organisation Cummins India Limited, Pune
Scope of Project Reduce Engine taken down issues due to Fuel Pump from 65000ppm to 30000ppm
Key
Achievements
Completed project as desired and achieved ppm 22000, Completed R & R of all five fuel
pump test bench and resolved the issue with the help of maintenance, Identified
calibration data sheet related issues and coordinated with engineering team and resolved,
Provided training to new man power and improved their skill matrix to reduce person to
person variation, Prepared 1-Point Lesson sheets based on customer feedback and
displayed on all stations.
Projects undertaken at College Level:
Project name Wind Pump
Description Designed a low cost wind turbine for water pumping at low wind speeds (<10
kmph).
Achievements Made successful working model
Key Skills:
● Production and Manpower planning
● TPM
● KAIZEN
● 5 S
● KANBAN
● POKA YOKE
● ISO 9001:2008 Internal Auditor
● OHSAS 18001 Lead Auditor
● Root cause analysis
3. Strength:
● Analytical ability
● Team work
● Hard working
● Technical Knowledge
● Communication skill
Trainings:
● Constrains based production planning
● Hydraulics and Hydraulic components
● Hazard Identification and Risk Assessment
● KANBAN in Production
● ISO 9001 Internal Auditor
● OHSAS 18001 Lead Auditor
Academic Profile:
Exam UNIVERSITY/BOARD
Year Of
Passing
Percent Class
B. Tech UPTU Lucknow 2008 73.6 1st
Diploma IERT Allahabad 2005 75.2 1st
Intermediate U P Board 2002 68.0 1st
High School U P Board 2000 61.8 1st
Personal Details:
Father’ Name : Indra Narayan Shukla
Mother’s Name : Gita Shukla
Date Of Birth : 10th
Jun 1985
Marital Status : Single
Address : 49, Krishna Nagar, Nandan Talaab
Arail, Naini, Allahabad, Uttar Pradesh