INTRODUCTION:
A Quality ManagementSystem (QMS) in knitting aims to
ensure consistent quality throughout the production
process, from raw materials to finished garments, by
implementing a framework of processes and procedures.
This includes setting quality standards, monitoring
production, identifying and correcting defects, and
continuously improving the overall system.
5.
KEY OBJECTIVES OFQMS IN KNITTING:
The primary objectives of a Quality Management
System (QMS) in knitting are to ensure
consistent product quality, improve production
efficiency, and enhance customer satisfaction.
This is achieved by implementing quality control
measures throughout the manufacturing
process, from raw materials to finished goods.
6.
MAIN ELEMENT OFQMS IN KNITTING:
1.Yarn quality check,
2. Yarn count,
3.Yarn twist,
4.Yarn strength,
5.Yarn elongation,
6.Yarn moisture content,
7.Yarn Shade and lot consistency,
A. Raw Material checked
7.
MAIN ELEMENT OFQMS IN KNITTING:
1. Machine settings (gauge, speed, tension).
2. Operator performance monitoring.
3. Defect detection during knitting:
a. Needle lines
b. Barre effect
c. Drop stitches
d. Oil stains
B. Process Control
8.
MAIN ELEMENT OFQMS IN KNITTING
1. 4-Point System or 10-Point
System used for fabric grading.
2. GSM, shrinkage, spirality, pilling.
3. Holes, streaks, contamination,
color variation.
C. Final check
9.
1. Scheduled machinemaintenance.
2. Needle and sinker inspection.
3. Lubrication and part replacements.
D. Maintenance
ADVANTAGE QMS INKNITTING :
1. Production cost reduce .
2. Better planning and control of
inventory.
3. Increase customers satisfaction .
12.
1.Variability in yarnquality.
2.Skilled labor shortage .
3.Machine breakdowns.
CHALLENGE QMS IN KNITTING :
13.
CONCLUSION:
Implementing a robustQMS in knitting
ensures superior product quality, cost-
efficiency, and competitiveness in the
textile industry. Continuous improvement,
training, and technology integration are
essential for sustained success.