WELCOME TO
MY
PRESENTATION
PRESENTED TO:
Md. Sadikur Rahman
Senior Lecturer
Department of Fashion Design and
Technology.
Uttara University.
PRESENTATION TOPIC:
QUALITY MANAGEMENT SYSTEM
IN
KNITTING
Sub. Name : QUALITY CONTROL MANAGEMENT
Subject Code : IE 3014
INTRODUCTION:
A Quality Management System (QMS) in knitting aims to
ensure consistent quality throughout the production
process, from raw materials to finished garments, by
implementing a framework of processes and procedures.
This includes setting quality standards, monitoring
production, identifying and correcting defects, and
continuously improving the overall system.
KEY OBJECTIVES OF QMS IN KNITTING:
The primary objectives of a Quality Management
System (QMS) in knitting are to ensure
consistent product quality, improve production
efficiency, and enhance customer satisfaction.
This is achieved by implementing quality control
measures throughout the manufacturing
process, from raw materials to finished goods.
MAIN ELEMENT OF QMS IN KNITTING:
1.Yarn quality check,
2. Yarn count,
3.Yarn twist,
4.Yarn strength,
5.Yarn elongation,
6.Yarn moisture content,
7.Yarn Shade and lot consistency,
A. Raw Material checked
MAIN ELEMENT OF QMS IN KNITTING:
1. Machine settings (gauge, speed, tension).
2. Operator performance monitoring.
3. Defect detection during knitting:
a. Needle lines
b. Barre effect
c. Drop stitches
d. Oil stains
B. Process Control
MAIN ELEMENT OF QMS IN KNITTING
1. 4-Point System or 10-Point
System used for fabric grading.
2. GSM, shrinkage, spirality, pilling.
3. Holes, streaks, contamination,
color variation.
C. Final check
1. Scheduled machine maintenance.
2. Needle and sinker inspection.
3. Lubrication and part replacements.
D. Maintenance
1.Daily quality reports.
2.Non-conformance reports .
3. Root cause analysis and
CAPA. (Creative and
preventive action plan)
E. Documentation
ADVANTAGE QMS IN KNITTING :
1. Production cost reduce .
2. Better planning and control of
inventory.
3. Increase customers satisfaction .
1.Variability in yarn quality.
2.Skilled labor shortage .
3.Machine breakdowns.
CHALLENGE QMS IN KNITTING :
CONCLUSION:
Implementing a robust QMS in knitting
ensures superior product quality, cost-
efficiency, and competitiveness in the
textile industry. Continuous improvement,
training, and technology integration are
essential for sustained success.
Quality control managment-.pptx.Improve.

Quality control managment-.pptx.Improve.

  • 1.
  • 2.
    PRESENTED TO: Md. SadikurRahman Senior Lecturer Department of Fashion Design and Technology. Uttara University.
  • 3.
    PRESENTATION TOPIC: QUALITY MANAGEMENTSYSTEM IN KNITTING Sub. Name : QUALITY CONTROL MANAGEMENT Subject Code : IE 3014
  • 4.
    INTRODUCTION: A Quality ManagementSystem (QMS) in knitting aims to ensure consistent quality throughout the production process, from raw materials to finished garments, by implementing a framework of processes and procedures. This includes setting quality standards, monitoring production, identifying and correcting defects, and continuously improving the overall system.
  • 5.
    KEY OBJECTIVES OFQMS IN KNITTING: The primary objectives of a Quality Management System (QMS) in knitting are to ensure consistent product quality, improve production efficiency, and enhance customer satisfaction. This is achieved by implementing quality control measures throughout the manufacturing process, from raw materials to finished goods.
  • 6.
    MAIN ELEMENT OFQMS IN KNITTING: 1.Yarn quality check, 2. Yarn count, 3.Yarn twist, 4.Yarn strength, 5.Yarn elongation, 6.Yarn moisture content, 7.Yarn Shade and lot consistency, A. Raw Material checked
  • 7.
    MAIN ELEMENT OFQMS IN KNITTING: 1. Machine settings (gauge, speed, tension). 2. Operator performance monitoring. 3. Defect detection during knitting: a. Needle lines b. Barre effect c. Drop stitches d. Oil stains B. Process Control
  • 8.
    MAIN ELEMENT OFQMS IN KNITTING 1. 4-Point System or 10-Point System used for fabric grading. 2. GSM, shrinkage, spirality, pilling. 3. Holes, streaks, contamination, color variation. C. Final check
  • 9.
    1. Scheduled machinemaintenance. 2. Needle and sinker inspection. 3. Lubrication and part replacements. D. Maintenance
  • 10.
    1.Daily quality reports. 2.Non-conformancereports . 3. Root cause analysis and CAPA. (Creative and preventive action plan) E. Documentation
  • 11.
    ADVANTAGE QMS INKNITTING : 1. Production cost reduce . 2. Better planning and control of inventory. 3. Increase customers satisfaction .
  • 12.
    1.Variability in yarnquality. 2.Skilled labor shortage . 3.Machine breakdowns. CHALLENGE QMS IN KNITTING :
  • 13.
    CONCLUSION: Implementing a robustQMS in knitting ensures superior product quality, cost- efficiency, and competitiveness in the textile industry. Continuous improvement, training, and technology integration are essential for sustained success.