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Design event presentation
Queen Mary, Formula
Student
Design goals
 Simplicity
 Reliable
 Easy to maintain
 Complete endurance and dynamic
events
Chassis
 Why space-frame and not a monocoque?
 Load path visualization is easier
 Easy to construct
 Cheaper
Load path
 Load path in suspension
Front wheel brake torque
Node to node connection
 Loads are only in tension and compression
 Triangulations added at all 4 nodes
Effectiveness
For the same load of 5000 N, constraints and material
Cockpit
 Driver to seat at a node
junction
 Wider cockpit than
required template
 Extra safety against side
crash
 Ease of Driver
accesibility
Cockpit
 Extra rail of tube connected to shoulder
harness bar
 Tremendous brake forces needs a
simple load path
Material selection
Chromoly 4130 CDS Mild Steel
 Chromoly requires heat
treatment
 Mild steel is easier to weld
 No crucial performance gain
from using Chromoly
 Mild steel is cheaper
Tube dimension
 Increasing wall thickness adds little
to moment of inertia but more to
weight
 Increasing O.D. adds a lot to
moment of inertia but little to weight
 Original choice was from FSAE
minimum dimensions
Fuel Tank
 Fuel tank designed for 4.5 L capacity
 Sight tube and steel plug located on sides
 Composed of Aluminium plates
 Fuel tank will be mounted behind the seat
Intake Manifold
 Tuned for pressurized wave induction at 10000 rpm
 Relatively small plenum
 Manufacturing will be done by 3D Printing
 CFD simulation displayed good flow of air

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Project

  • 1. Design event presentation Queen Mary, Formula Student
  • 2. Design goals  Simplicity  Reliable  Easy to maintain  Complete endurance and dynamic events
  • 3. Chassis  Why space-frame and not a monocoque?  Load path visualization is easier  Easy to construct  Cheaper
  • 4. Load path  Load path in suspension Front wheel brake torque Node to node connection  Loads are only in tension and compression  Triangulations added at all 4 nodes
  • 5. Effectiveness For the same load of 5000 N, constraints and material
  • 6. Cockpit  Driver to seat at a node junction  Wider cockpit than required template  Extra safety against side crash  Ease of Driver accesibility
  • 7. Cockpit  Extra rail of tube connected to shoulder harness bar  Tremendous brake forces needs a simple load path
  • 8. Material selection Chromoly 4130 CDS Mild Steel  Chromoly requires heat treatment  Mild steel is easier to weld  No crucial performance gain from using Chromoly  Mild steel is cheaper
  • 9. Tube dimension  Increasing wall thickness adds little to moment of inertia but more to weight  Increasing O.D. adds a lot to moment of inertia but little to weight  Original choice was from FSAE minimum dimensions
  • 10. Fuel Tank  Fuel tank designed for 4.5 L capacity  Sight tube and steel plug located on sides  Composed of Aluminium plates  Fuel tank will be mounted behind the seat
  • 11. Intake Manifold  Tuned for pressurized wave induction at 10000 rpm  Relatively small plenum  Manufacturing will be done by 3D Printing  CFD simulation displayed good flow of air