Steve Lowry, Senior Program Manager for CDM Smith's work in Lesotho, describes the challenges of delivering large, critical water projects in the developing world.
1. October 11, 2015
Program Management in
Developing Countries:
Delivering Large Water Projects in Lesotho
Steve Lowry, P.E.
Senior Program Manager
Denver, CO
720-839-4132
lowrygs@cdmsmith.com
2. Topics
Learning Objectives
Metolong Dam & Water Supply Program
Lesotho Highlands Water Supply – Phase II
Learning Objectives – Revisited
(Questions during presentation are OK)
2
4. Learning Objectives
1. Understand funding agency
perspectives in international
development programs
2. Understand management and
logistical challenges facing the
program team
3. Describe competing stakeholder
needs and demands
4. How international approaches are
applicable in the U.S.
4
6. The International Development Market
Developing countries face a $2.5 trillion annual investment
gap – UNCTAD; and by 2030 the OECD estimates that $70
trillion in additional infrastructure will be needed.
Governments faced with massive infrastructure programs
completely overwhelm staff and systems
Large government projects suffer from schedule delays,
funding shortfalls, lack of transparency and quality issues
6
7. International Development Programs
Purpose and structure of programs varies widely, but
“typically” there are:
Significantly larger budgets than the average project size
High political visibility
Multiple remote funding organizations
Multiple local entities with some governance role
Many other stakeholders
Many benefits to achieve – parties do not necessarily
value all benefits equally
7
8. Donor Governance Issues
Money goes where they earmark -
“I’ll pay for this, but not for that”
Compliance with conditions of aid
Social & environmental safeguards,
workforce capacity building
Transparency
Anti-corruption measures, audits
8
9. Governance Challenges
Cultural differences among stakeholders
Multiple currencies and complicated tax structures
Lack of support infrastructure, including communication
Project and construction management maturity
Program Management approach, processes, and tools need to
satisfy stakeholder objectives while being subject to the many
constraints.
9
12. Lesotho – Program Background and Overview
Health
#2 in HIV/AIDs
Infant and Child Mortality –
Ranks 161 out of 188
Topography
“Highest Low Point of Elevation” – 1300m
Highlands >1700 m
Lowlands <1700m
12
13. Programs Background & Overview
LHP1 - Katse Dam (1996)
LHP1 - Mohale Dam (2002)
LHP2 - Polihali Dam (2025)
Metolong Dam (2015)
24. Government Structure
Constitutional Monarchy– King has limited
powers
Democratic, parliament with two houses, since 1966
Prime minister selected from major party
Coalition government since 2013
25 Ministries (Cabinet offices) – too many for a small country
Ministry of Finance and Ministry of Water have lead roles in
International Development
24
25. Water Resources in Lesotho
Maluti Mountains (Highlands) catch rain, snow – up to 1m
Water is a resource, sold to South Africa per 1986 treaty
Population of 1.9m - 60% coverage of water supply
Lowlands Master Plan (2008) to provide 100% coverage
Metolong (Lowlands) identified to
serve about 500,000 people in Lesotho
25
27. Early Project Planning
Concept developed in late 1960’s
Provide water to Basotho in Lowlands
Cost estimate $186M in 2008 from
Feasibility Studies
Environmental, Social complexities recognized
Millennium Challenge Corporation (MCC) did Due Diligence in
2007-8
MCC recommended a Program Management (PgM) approach
27
29. Role Of MCC
Signed Compact with GoL in 2008 for $363M
“Poverty Reduction through Economic Development”
Covered Health, Private Public Partnership, and Metolong
MCC funding for Metolong was $87M to cover D-B of WTW
design of Conveyance System, and PgM.
Grant for 5 years – cutoff date for funding is firm
Set up Millennium Challenge Account – Lesotho (MCA-L) to
monitor the Compact and MCC contracts, including PgM
29
30. Selection of PgM
MCC procurement - Quality & Cost Based Selection (QCBS)
CDM Smith brought on in September 2008 as PgMer
International experience of team
Good local partners
Broad coverage
Pool of expert personnel
30
31. Initial Funding Picture
PgM refined the Cost Estimate in late
2008
New estimate was ~$400M
Gap in funding identified at Funder’s
EXPO in early 2009
European Investment Bank (EIB)
provided €140M (~$200M) loan
South Africa provided $6M grant
31
33. Donor Interests
KBOSA – each participant covered a different aspect or
percentage of the Dam, long approval process
World Bank had overall “umbrella” interest, but only about
10% of the funding
Local currency (1 ZAR = 1 Maluti) fluctuated from 6.5 to
12.0/$
Sustainability - limited funding for training
Procurement procedures trump schedule
33
35. Command
Reservoir
Water Treatment
Plant; High Lift Pump
Station
Command Reservoir
Rising Main
Raw Water
Main
Metolong Reservoir
Ha Sekantsi
Dam Wall; Part of Raw Water
Main(constructed by others)
Ha Seeiso
Metolong Ha Makotoko
36. Project Description – Advance Infrastructure
Pre-2008 GoL built North Access Road and 10 MVa substation
PgM managed other components needed for implementation
Land acquisition for sites & contractor camps
South Access Road for heavy Dam traffic
Water & Sanitation in surrounding villages
Operator housing for Dam, WTP
Police stations – security
Social, Environmental, Compensation programs
36
37. Project Description – Advance Infrastructure
Pedestrian bridge needed for people/stock to cross reservoir
Road bridge needed for vehicles to cross reservoir
37
Continues on next slide
38. Project Description – 2008 to 2015
Dam: 75m high Roller Compacted Concrete $90M
38 Continues on next slide
24/7 operations
39. Project Description – 2008 to 2015
Water Treatment Plant: 100 Ml/d (25 mgd), $65M
Pump Stations: 4 MW (VFDs)
39 Continues on next slide
40. Project Description – 2008 to 2015
Pipelines: welded steel, 160 km (100 miles), $85M
Concrete Tanks: up to 40 Ml (10 MG), 8 total
40
41. Challenges: Organizational & Structure
Pleasing two lead agencies
Metolong Authority and Millennium Challenge Account
Turnover at the top
4 CEOs at MA
9 Major funding sources
multiple procurement practices
Manage ~120 contracts
5 major construction; 5 major design
D-B-B, D-B, SSS
41 Continues
42. Challenges: Organizational & Structural
Land acquisition / permitting
Mix of international and local
contractors
Use of FIDIC (Red and Yellow Books)
Work and Residence Permits
Taxes
42 Continues
46. Phase 2 Project Description – 2013 to 2025+
$1B total cost (2014)
165m Concrete Faced Rockfill Dam
5.2m (10 ft) diameter tunnel
38km (20 mile) long
Advance infrastructure – roads,
bridges, camps, communications,
power
46
Continues on next slide
47. Phase 2 Project Description – 2013 to 2025+
40+ major contracts
Environmental, Social & Public
Health actions
Relocation of many households:
flooding over 5,000 hectares
Potential 1,200 MW Kobong
pumped storage (additional $1B)
47
48. Phase I Legacy
Social and Environment issues not coordinated w Design
Land compensation inadequate, led to 50-year monetary
compensation
Corruption during procurement
senior managers went to jail
international design and
construction companies
were blacklisted
48
49. Challenges
All of Metolong, plus
Overcome Phase I’s negative procurement, social and
environmental issues
Public consultation
Funding from South Africa,
but project in Lesotho
Shared design and construction $
between RSA and GoL
Competing political interests
49
50. Governance – Organization of Client
Lesotho Highlands Water Commission (LHWC)
Lesotho Highlands Development Authority (LHDA)
LHDA Board of Directors
LHDA Technical Committees
Trans Caledon Tunnel Authority (TCTA)
Independent Oversight Committees
Independent Panels of Experts (POEs)
50
51. Solutions
Greater complexity justified strong PgM control
Project Management Unit set up in 2013
Engineering and Social & Environmental tasks
integrated with each other from the outset
Standardization and policies developed (procurement,
design, compensation, communications, quality,
SHE&Q)
Continues on next slide
51
52. Solutions (continued)
Anti-corruption policy established
Procurement-balanced competiveness, transparency,
cost, quality and local preference (Lesotho, RSA, SADC,
international)
Hiring practice followed procurement balancing
Set up Young Professional Program to train locals
52
55. LEARNING OBJECTIVES - Revisited
Understand funding agency perspectives
“Silos;” want separate reporting
Understand management and logistical challenges
Allow for time and cost to cover these
Competing needs of stakeholders
Landholders vs. water users
Employment: RSA vs GoL
International approaches applicable to U.S.
Respect, communicate, plan, report, be patient
55
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57
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Advancing Professional Construction and Program Management Worldwide
58. October 11, 2015
Program Management in
Developing Countries:
Delivering Large Water Projects in Lesotho
Steve Lowry, P.E.
Senior Program Manager
Denver, CO
720-839-4132
lowrygs@cdmsmith.com
60. Location – Metolong Dam & Water Supply Program
60
METOLONG
Highlands - Katse Dam (1996)
Highlands - Mohale Dam (2002)
Highlands - Polihali Dam (2023)
Lowlands - Metolong Dam (2015)
Talk about geography of Lesotho point out the Highlands and Lowlands
Nimand Shand (1950’s) vision for water supply
Highlands Phase 1 (Katse and Mohale)
Lowlands Phase 1 Metolong
Highland Phase 2 Polihali
Conversions:
1 million m3 = 264 million gallons so 2.2 billion m3 = 580 billion gallons, 64 million m3 = 1.7 billion gallons
1 million m3 = 810 acre-ft so 2.2 billion m3 = 1.8 million acre-ft; 64 million m3 = 51,000 acre-ft
Maseru – Red Rocks...
Consensus legacy, makes it hard to get decisions quickly.
Government was not very effective the past couple of years due to politics, prorogation of parliament, elections, military/police conflicts.
SL: this slide too hard to follow – suggest it be deleted.
SL: 5 years from Entry Into Force to Compact Close out Date.
SL: others?
Design & Construction Supervision Consultant: Arcus Gibb (SA) in JV with Consolidated Consultants (Jordan) – Gibb-CC JV - Contract signed Aug 2009
Construction Contract with Sinohydro (China) signed Aug 2011
Commencement Date for Construction - Jan 2012
Start of Dam Concrete – 5 Aug 2013
Start Impoundment of Reservoir – 17 Feb 2014
First Water Delivery to WTW – 26 May 2014
Finish Construction – mid 2015
Commencement: 08 Aug 2011
Estimated Completion RWPS: July 2015 + DNP
Estimated Completion Dam: October 2015 + DNP
Original Contract Value: $ 79,991,160.20
Current Contract Value: $ 89,991,160.20
86m high RCC Dam
210m crest length
64 million m3 reservoir
1200 L/s RWPS
Bridge sized for people and livestock. Longest of this type in the world.
Shelley – please animate text to come in with the night time shot.
SHELLEY: Can we add an official looking ‘people’ photo that we have available from Metolong?
SHELLEY: Can we add an official looking ‘people’ photo that we have available from Metolong?