Beginners Guide to Production Management - In Tamil LanguageAnanth Palaniappan
This presentation is aimed at helping small and medium businesses in their Production / Operations Management. The module starts with an introduction to the function, Roles and Responsibilities of executives in the function, Key tools and methodologies, Lean Manufacturing Principles (including 5S) and various templates for MIS analysis. This Presentation is in Tamil Language. Please visit www.businessense.in to download this document.
A Beginners Guide to Quality Function - In Tamil LanguageAnanth Palaniappan
This presentation is aimed at helping small and medium businesses in their Quality Management. The module starts with an introduction to the function, Roles and Responsibilities of executives in the function, Key tools and methodologies,ISO9001 clauses, 7QC tools and various templates for MIS analysis. This presentation is in Tamil Language.
Please visit www.businessense.in to download this document.
Strategize your company’s cost reduction plan using Cost Reduction Plans PowerPoint Presentation Slides. Reduce cost of the production of the product and increase the profit by using cost reduction plans PPT templates. Apply various techniques and tools to reduce the costs such as budgetary control, standard costing, cost benefit analysis, value analysis, contribution analysis, and more. Go step by step to reduce expenditure and continuously analyse costs, functions, etc. This deck covers various topics to help you strategize your cost reduction plan such as key levers to cost management, levers to achieve successful cost optimization, levels of strategic cost optimization, detailed levels within strategic cost optimization framework, prioritizing IT cost optimization, IT cost optimization, cost optimization techniques, cost optimization planning, stages in cost reduction, cost design, comparison of stages, etc. You can use price optimization PowerPoint presentation templates for better cost reduction plan. Create more demand for the product, increase sales and revenue, increase competitive strength and more using cost reduction plan PPT presentation slideshow. Assess the fallout of emerging circumstances with our Cost Reduction Plans PowerPoint Presentation Slides. It helps decipher the implications.
Beginners Guide to Production Management - In Tamil LanguageAnanth Palaniappan
This presentation is aimed at helping small and medium businesses in their Production / Operations Management. The module starts with an introduction to the function, Roles and Responsibilities of executives in the function, Key tools and methodologies, Lean Manufacturing Principles (including 5S) and various templates for MIS analysis. This Presentation is in Tamil Language. Please visit www.businessense.in to download this document.
A Beginners Guide to Quality Function - In Tamil LanguageAnanth Palaniappan
This presentation is aimed at helping small and medium businesses in their Quality Management. The module starts with an introduction to the function, Roles and Responsibilities of executives in the function, Key tools and methodologies,ISO9001 clauses, 7QC tools and various templates for MIS analysis. This presentation is in Tamil Language.
Please visit www.businessense.in to download this document.
Strategize your company’s cost reduction plan using Cost Reduction Plans PowerPoint Presentation Slides. Reduce cost of the production of the product and increase the profit by using cost reduction plans PPT templates. Apply various techniques and tools to reduce the costs such as budgetary control, standard costing, cost benefit analysis, value analysis, contribution analysis, and more. Go step by step to reduce expenditure and continuously analyse costs, functions, etc. This deck covers various topics to help you strategize your cost reduction plan such as key levers to cost management, levers to achieve successful cost optimization, levels of strategic cost optimization, detailed levels within strategic cost optimization framework, prioritizing IT cost optimization, IT cost optimization, cost optimization techniques, cost optimization planning, stages in cost reduction, cost design, comparison of stages, etc. You can use price optimization PowerPoint presentation templates for better cost reduction plan. Create more demand for the product, increase sales and revenue, increase competitive strength and more using cost reduction plan PPT presentation slideshow. Assess the fallout of emerging circumstances with our Cost Reduction Plans PowerPoint Presentation Slides. It helps decipher the implications.
In this presentation you will learn about Error Proofing and their types which refers to the IATF:16949 clauses and some practical examples from the industry.
This is a four parts lecture series. The course is designed for reliability engineers working in electronics, opto-electronics and photonics industries. It explains the roles of Highly Accelerated Life Testing (HALT) in the design and manufacturing efforts, with the emphasis on the design one (the HALT in manufacturing is the well known late Greg Hobb’s approach), and teaches what could and should be done to design, when high probability is a must, a product with the predicted, specified (“prescribed”) and, if necessary, even controlled, low probability of the field failure.
Part 1:• Reliability Engineering (RE) as part of Applied Probability (AP) and Probabilistic Risk Management (PRM)
• Accelerated Testing (AT) and its categories
• Qualification Testing (QT), Accelerated Testing and Highly Accelerated Life Testing (HALT)
• Predictive Modeling (PM) and its role
Part 2: • The most widespread HALT models: 1) Power law (used when PoF is unclear); 2) Boltzmann-Arrhenius equation (used when elevated temperature is the major cause of failure); 3) Coffin-Manson equation (an inverse power law used to evaluate low cycle fatigue life-time); 4) crack growth equations (used to evaluate fracture toughness of brittle materials); 5) Bueche-Zhurkov and Eyring equations (used to consider the combined effect of high temperature and mechanical loading); 6) Peck equation (to evaluate the combined effect of elevated temperature and relative humidity); 7) Black equation (to evaluate the combined effects of elevated temperature and current density); 8) Miner-Palmgren rule (to assess fatigue lifetime when the yield stress of the material is not exceeded); 9) creep rate equations; 10) weakest link model (applicable to extremely brittle materials with defects); 11) stress-strength (demand-capacity) interference model
• Example: typical HALT for an assembly subjected to thermal loading
In this presentation you will learn about Error Proofing and their types which refers to the IATF:16949 clauses and some practical examples from the industry.
This is a four parts lecture series. The course is designed for reliability engineers working in electronics, opto-electronics and photonics industries. It explains the roles of Highly Accelerated Life Testing (HALT) in the design and manufacturing efforts, with the emphasis on the design one (the HALT in manufacturing is the well known late Greg Hobb’s approach), and teaches what could and should be done to design, when high probability is a must, a product with the predicted, specified (“prescribed”) and, if necessary, even controlled, low probability of the field failure.
Part 1:• Reliability Engineering (RE) as part of Applied Probability (AP) and Probabilistic Risk Management (PRM)
• Accelerated Testing (AT) and its categories
• Qualification Testing (QT), Accelerated Testing and Highly Accelerated Life Testing (HALT)
• Predictive Modeling (PM) and its role
Part 2: • The most widespread HALT models: 1) Power law (used when PoF is unclear); 2) Boltzmann-Arrhenius equation (used when elevated temperature is the major cause of failure); 3) Coffin-Manson equation (an inverse power law used to evaluate low cycle fatigue life-time); 4) crack growth equations (used to evaluate fracture toughness of brittle materials); 5) Bueche-Zhurkov and Eyring equations (used to consider the combined effect of high temperature and mechanical loading); 6) Peck equation (to evaluate the combined effect of elevated temperature and relative humidity); 7) Black equation (to evaluate the combined effects of elevated temperature and current density); 8) Miner-Palmgren rule (to assess fatigue lifetime when the yield stress of the material is not exceeded); 9) creep rate equations; 10) weakest link model (applicable to extremely brittle materials with defects); 11) stress-strength (demand-capacity) interference model
• Example: typical HALT for an assembly subjected to thermal loading
2. Overview
‘The Essentials’ series from Business Sense is an initiative to empower the students(freshers) and
professionals in performing more efficiently and effectively in the organization
This document is a part of the “Certified Manufacturing Professional” course offered by Business Sense
This course is aimed at bridging the gap between the institutions and the industry by providing the
fundamentals of manufacturing management which are not offered by any of our
institutions/curriculum
This course would immensely benefit students and professionals who are joining manufacturing
organizations
For more details, please visit www.businessense.in
At Business Sense, we help clients through consulting engagements focusing on improving their
Operations through Lean Manufacturing Implementation covering 5S, SMED, Kaizen and other tools.
We also serve clients on Preparation of Detailed Project Reports, Market Assessments, and Supply
Chain Re-engineering.
You can subscribe to our bi-weekly newsletter here.
Follow us:
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3. Contents
Section 1 – Introduction to Planning Processes
Section 2 – ச ொல் விளக்கங்கள்
Section 3 – ச ய்முறை விளக்கம்
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4. Introduction to Production Planning
Production ச ய்வறை Plan ச ய்வதை, Production Planning
Department’ன் முக்கியமொன பணியொகும்.
சபொதுவொக ‘Manufacturing Requirements Planning – MRP’ அல்லது
‘Manufacturing Resource Planning – MRP 2’ தபொன்ை முறைகளில் ைொன்
இது ச ய்யப்படும்.
“Enterprise Resume Planning” ERP என்பது தமற்கூைியவற்ைின் Latest/
Advanced வறகயொகும். இது company’ல் உள்ள எல்லொ
Department’கறளயும் ஒருங்கிறனத்து ச யல்படும்.
நம்முறைய இந்ை Presentation’ல் MRP’ஐ பற்ைி விரிவொக பிைகு
கொண்தபொம்.இதுதவ ஒரு ிைந்ை துவக்கமொக அறமயும்.
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5. Materials Requirement Planning (MRP)
MRP – Production’ஐ Plan ச ய்வைற்கும், Inventory’ஐ Control
ச ய்யவும் உைவும்
1960’களில் உருவொனைொகும்
3 முக்கிய சகொள்றககள்:
உற்பத்ைி ச ய்ய தைறவயொன சபொருட்கள் ரியொன தநரத்ைிலும்,
உருவொக்கப்பட்ை முழுப்சபொருட்கறள Customer’ன் தைறவக்தகற்பவும்
வழங்க தவண்டும்
குறைவொன Stock’ஐ maintain ச ய்ய தவண்டும்
தமற்கூைிய 2 விஷயங்களும் நறைசபை Production ச ய்ய, Purchase, Delivery
தபொன்ைவற்றை Plan ச ய்ய தவண்டும்
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6. Manufacturing Resource Planning (MRP2)
MRP 2 என்பது 1980’களில் MRP முறையில் இருந்து
உருவொனது.
MRP 2 (Materials, Finance மற்றும் Purchase Function’ஐ
ஒருங்கிறனகிைது.)
ஏன், எப்படி என்ை தகள்விகளுக்கு விறையளிக்கும்.
MRP 2’ஐ Software மூலம் உபதயொகப்படுத்துவது எளிைொனது.
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7. Enterprise Resource Planning (ERP)
Company மற்றும் Suppliers &
ERP
Customers’ஐ ஒருங்கிறனக்கிைது. now
MRP மற்றும் MRP 2,ERP’ன் ஒரு
MRP 2
1980’s
அங்கமொகும்.
Materials, Purchase, Delivery Schedule MRP
1960’s
தபொன்ைவற்றை ைொனொக ச யல்படுத்தும்
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8. Contents
Section 1 – Introduction to Planning Processes
Section 2 – ச ொல் விளக்கங்கள்
Section 3 – ச ய்முறை விளக்கம்
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9. Terminology
The following are the various factors that should be considered while
planning for the production using an MRP system
Supply Company Demand
Bill of
Materials
Machine / Labor
Productivity
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10. Demand Side - Customer Order
ஒரு Confirm ச ய்யப்பட்ை Customer’ன் Order’ல் இறவ எல்லொம்
இருக்கும்.
Order No
Product Required
Quantity
Delivery schedule
Price
Sample approval / Design / Technical drawings – depending on the industry
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11. Demand Side - Forecasted Demand
ில சபொருட்கள், forecast என்ை முறையில்
(முன்மைிப்பீடு) ச ய்யப்பட்டு உருவொக்கப்படும்.
Forecast ச ய்யப்பட்ை Demand’ல் இறவ எல்லொம்
இருக்கும்.
Product Required
Quantity
Region-wise / other break-up ( depending on the company)
Shipment date
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12. Company Side – Bill of Materials
Bill of Materials (BOM) என்பது ஒரு
முழுப்சபொருறள உருவொக்கத் தைறவயொன
அறனத்து சபொருட்களின் List ஆகும்.
Bill of Materials (BoM) for X
1. Copper rod – 5 m
மூலப்சபொருட்கள் (Raw Materials),Consumables
2. Steel rod – 10 m
3. Plastic Case – type A – 2 nos
Pack ச ய்ய பயன்படும் சபொருட்கள்,என 4. Plastic Case – type B – 1 no
5. Welding rod – 2 no
அறனத்ைின் List மற்றும் அவற்ைின் உபதயொக
6. ‘OK’ Sticker – 1no
அளறவயும் குைிப்பிை தவண்டும். 7. Barcode label – 1no
8. Packing box – 1 no
9. Carton box – 1/6 no ( 6 items in 1 box)
Company உருவொக்கும் அறனத்து
முழுப்சபொருளுக்கும் இந்ை BOM List’ஐ prepare
ச ய்து சகொள்ள தவண்டும்.
இங்கு ஒரு எடுத்துக்கொட்டு
சகொடுக்கப்பட்டுள்ளது.
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13. Company Side – Machine / Labor
Productivity
Manufacturing Lead Time - சமொத்ை உற்பத்ைி கொல அளவு.
ஒவ்சவொரு Process’ன் கொல அளவு.
Machine run time + idle time + transportation + documentation etc (refer 7
wastes – explained in the production module)
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14. Supply Side – Stock in Hand
Store’ல் இருக்கும் அளவு
முழுப்சபொருட்கள்
BOM’ல் குைிப்பிைப்பட்டுள்ள சபொருட்கள்.
ஒரு Customer 500 ‘X’ என்ை சபொருறள Order ச ய்கிைொர்.
நம்மிைம் Store’ல் 100 முழுப்சபொருட்கள் இருந்ைொல் மீ ைமுள்ள
400 முழுப்சபொருட்களுக்கு Plan ச ய்ைொல் தபொதுமொனது.
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15. Supply Side – Lead time, Safety stock &
Minimum Order Quantity
Purchase மற்றும் Store course’ல் இறவ விளக்கமொக கூைப்பட்டுள்ளன.
Lead Time : ஒரு சபொருள் PO அனுப்பப்பட்ை நொளில் இருந்து Factory’க்கு
வந்து த ரும் நொட்களின் இறைசவளியொகும்.
Safety Stock : Order ச ய்ை சபொருட்கள் ைொமைமொக வர தநரிைொல், Safety
Stock’ஐஉபதயொகப்படுத்ைலொம். வொகனங்களில் உள்ள “Reserve”
தபொன்ைது.
Minimum Order Quantity: ில மயங்களில் ில சபொருட்கள் 10’ன்
மைங்கொகதவொ,100’ன் மைங்கொகதவொ ைொன் கிறைக்கும். தமலும்
குறைந்ைபட் Order அளவொக ஒரு அளறவ Supplier
நிர்ணயித்ைிருப்பொர் /Pack ச ய்யப்பட்டிருக்கும். அதுதவ “குறைந்ைபட்
Order அளவு” ஆகும்.
e.g. குறைந்ைபட் Order அளவு – 500 nos
அைன்பின் 100’ன் மைங்கொக ஆர்ைர் ச ய்யலொம். 575’ஐ Supplier அனுப்ப மொட்ைொர்.
600’ஆக ைொன் Order ச ய்ய தவண்டும்.
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16. Supply Side – நிலுறவயில் உள்ள Order
Purchase Order ச ய்து, இன்னும் Stores’க்கு வந்து த ரொை
சபொருட்கள்.
இந்ை சபொருட்கறள Order ச ய்யும் தபொது கணக்கிட்டுக்
சகொள்ள தவண்டும்.
Detailed Production Planning and Step-by-Step examples are explained in the “Certified
Manufacturing Professional” course. To access login to www.businessense.in
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17. End of Free Content
Please visit our website www.businessense.in to access the full course – “Certified Manufacturing
Professional”
Our website also contains list of ready-to-use templates and report formats containing Charts and
pivot tables.
Templates and report formats are available for Purchase, Stores, Production, Quality, Maintenance and
HR functions
These templates come in excel /word and can be downloaded and used right away
At Business Sense, we help clients through consulting engagements focusing on improving
their Operations through Lean Manufacturing Implementation covering 5S, SMED, Kaizen and
other tools.
We also serve clients on Preparation of Detailed Project Reports, Market Assessments, and
Supply Chain Re-engineering.
You can subscribe to our bi-weekly newsletter here.
Follow us:
Copyright of Hash Management Services LLP www.businessense.in