UC Irvine 10/6/2021
ASME Chapter
American Society of Mechanical Engineering
ASME Solidworks Week:
Solidworks Design
ASME Chapter @ UC Irvine
Marcus Leung
Computer Engineering
1st Year Student
Bess Ho
Head of Products
ASME Adviser
Michael Blake
Mechanical Engineering
4th Year Student
Vi Duong
Mechanical Engineering
5th Year Student
Product Design
Industrial Design
Mechanical Parts (MCAD)
Electronic Parts (ECAD)
Product Assembly
Manufacturing
Logistics
New Product Launch
Product Management
Product Marketing & Sales
Bess Ho
Head of Products
ASME Adviser
ASME Solidworks Week:
Current States
Manufacturing cost is rising drastically.
Supply chain is broken with short of chips and parts.
Ordering lead time goes from 4 weeks to 52 weeks.
Suppliers are cutting back on inventories and parts.
Shipment is severely delayed and held up at ports.
To Survive
Cut down too much prototyping.
Design product for manufacturing.
Eliminate any inefficiency in workflow and process.
Test your design using virtual 3D models.
Validate design using smaller assemblies.
Extreme Agile using collaboration platforms.
Leverage the power of Solidworks.
Matter for Mechanical Engineers
Companies want ME to cut down any wasteful process.
You must finish your work in much shorter time.
Finalist Winner - Design X Technology Challenge
HKDA (Hong Kong Design Association)
Smart LED Ceiling Fixture
My advise is you should start planning in your first and second year.
Learn the industry now. One way is to join ASME Student Chapter.
Advanced manufacturing involves working with factories outside US.
Most of them are not using Solidworks.
International Market Shares
Your best bets are machinery and computer hardware including IoT
(Internet of Things) and Smart Devices (Electronics).
Market Shares in Vertical Industries
Solidworks is limited to 20% market share in the CAD software. You must prepare to
acquire sufficient drafting skills to transfer to other CAD softwares.
A Mechanical Engineer plays a critical role in Design, Prototyping, Manufacturing, and
Assembly. You work with suppliers, factories, Electrical Engineers (EE), Firmware
Engineers (SW), Product team, and Operation team.
When you work on a product that has more than 50 unique mechanical parts and
electronic components you need a collaboration platform to sharing files and
manage version control.
• Github for version control
• Github Desktop for syncing files
• Github Project for Agile Scrum such as
Kanban Dashboard
• Github Wiki for sharing and updating
documents
Fast & Reduce Errors = Cut Time
Free & expandable
Industry Standard
Eliminate emails to share and update
One platform & one step
Reduce human errors
Files in the “official
repo
UPSTREAM
Files on my local
computer
LOCAL
Files in my Github
account
ORGIN
Delete
Add
Software Engineering
Firmware Troubleshooting
Refactoring Code Base
Hardware Testing & Repair
ASME Solidworks Week:
Marcus Leung
Computer Engineering Intern
1st Year Student
Cost of Alpha Version
In Good Days
Each PCB set (5-7 pcs) $10K
2 wk spec + 4 wk design + 2 wk PCB + 2 wk supplies + 4
wk PCBA + 2 wk testing + 4 wk shipping (minimal 16 wk)
Each Metal + Plastic set (10-12 pcs) $4K
2 wk spec + 8 wk design + 2 wk assembly
+ 2 wk testing + 4 wk shipping (minimal 16 wk)
Firmware Development $5K
8 wk dev + 4 wk testing
The last version of Product Design
before Beta version going to
manufacturing tooling.
Alpha vs Beta
PWM is a way to control analog devices with a digital output. Another way to put it is that you can output a modulating signal from a digital device such as an MCU to drive an analog device.
Using digital output to control analog devices
R&D
Solidworks Professional Rendering
3D Printing
Build Appearance Model
Product Assembly
Firmware Troubleshoot
Hardware Testing & Repair
ASME Solidworks Week:
Michael Blake
Mechanical Engineering Intern
4th Year Student
3D Printer Costs
Hobby 3D Printers $300-$1500
Professional 3D Printers $3500-$6000
Enthusiast 3D Printers $1500-$3500
Appearance Model is demonstrate the look and feel of the
finished product design while Functional Model is to show
a basic model with fully functional hardware and firmware.
Appearance vs Functional Model
Our model is using the Industrial grade 3M Adhesive, ANSI
metric M3 Tapping screws and Countersunk screws, and
seamless double layer acoustic fabric for our speakers
3D Printer Filaments
ABS Plastic with melting
temperature of 200°C and can
withstand 80°C
Solidworks Rendering
Solidworks Instructions
Solidworks Parts in Professional
Solidworks Visualize Rendering
Solidworks Composer Part Catalog
Import BOM Table into Solidworks
ASME Solidworks Week:
Vi Duong
Mechanical Engineering Intern
5th Year Student
What is MCAD
Sheet Metal Parts
Injection Plastic Parts
Custom PCBA
Commercial Boards
Electronics
What is ECAD
Putting screws and wires together to connect
all the electronic components to mechanical
parts in an assembly
What is MCAD/ECAD Assembly
M = Mechanical
E = Electronic
Product Assembly = MCAD + ECAD + Integration
Fast & Less Work = Cut Costs
Import Solidworks Parts from S/W Professionals
directly to S/W Composer
Render Part Table from BOM Table in S/W
Composer
No 2D redrawing
Use directly in Assembly Manual for factories to
eliminate any errors in communication
Export as Interactive Web Page
S/W 2022 allow you to freely zoom, pan, and rotate
the model on a web page or inside PDF
Ask your questions!
Follow up
Bess Ho @bess

Product Design Using Solidworks

  • 1.
    UC Irvine 10/6/2021 ASMEChapter American Society of Mechanical Engineering
  • 2.
    ASME Solidworks Week: SolidworksDesign ASME Chapter @ UC Irvine Marcus Leung Computer Engineering 1st Year Student Bess Ho Head of Products ASME Adviser Michael Blake Mechanical Engineering 4th Year Student Vi Duong Mechanical Engineering 5th Year Student
  • 3.
    Product Design Industrial Design MechanicalParts (MCAD) Electronic Parts (ECAD) Product Assembly Manufacturing Logistics New Product Launch Product Management Product Marketing & Sales Bess Ho Head of Products ASME Adviser ASME Solidworks Week:
  • 4.
    Current States Manufacturing costis rising drastically. Supply chain is broken with short of chips and parts. Ordering lead time goes from 4 weeks to 52 weeks. Suppliers are cutting back on inventories and parts. Shipment is severely delayed and held up at ports. To Survive Cut down too much prototyping. Design product for manufacturing. Eliminate any inefficiency in workflow and process. Test your design using virtual 3D models. Validate design using smaller assemblies. Extreme Agile using collaboration platforms. Leverage the power of Solidworks. Matter for Mechanical Engineers Companies want ME to cut down any wasteful process. You must finish your work in much shorter time.
  • 5.
    Finalist Winner -Design X Technology Challenge HKDA (Hong Kong Design Association) Smart LED Ceiling Fixture
  • 8.
    My advise isyou should start planning in your first and second year. Learn the industry now. One way is to join ASME Student Chapter.
  • 9.
    Advanced manufacturing involvesworking with factories outside US. Most of them are not using Solidworks.
  • 10.
  • 11.
    Your best betsare machinery and computer hardware including IoT (Internet of Things) and Smart Devices (Electronics).
  • 12.
    Market Shares inVertical Industries
  • 13.
    Solidworks is limitedto 20% market share in the CAD software. You must prepare to acquire sufficient drafting skills to transfer to other CAD softwares.
  • 15.
    A Mechanical Engineerplays a critical role in Design, Prototyping, Manufacturing, and Assembly. You work with suppliers, factories, Electrical Engineers (EE), Firmware Engineers (SW), Product team, and Operation team.
  • 16.
    When you workon a product that has more than 50 unique mechanical parts and electronic components you need a collaboration platform to sharing files and manage version control.
  • 17.
    • Github forversion control • Github Desktop for syncing files • Github Project for Agile Scrum such as Kanban Dashboard • Github Wiki for sharing and updating documents Fast & Reduce Errors = Cut Time Free & expandable Industry Standard Eliminate emails to share and update One platform & one step Reduce human errors
  • 21.
    Files in the“official repo UPSTREAM Files on my local computer LOCAL Files in my Github account ORGIN
  • 23.
  • 28.
    Software Engineering Firmware Troubleshooting RefactoringCode Base Hardware Testing & Repair ASME Solidworks Week: Marcus Leung Computer Engineering Intern 1st Year Student
  • 30.
    Cost of AlphaVersion In Good Days Each PCB set (5-7 pcs) $10K 2 wk spec + 4 wk design + 2 wk PCB + 2 wk supplies + 4 wk PCBA + 2 wk testing + 4 wk shipping (minimal 16 wk) Each Metal + Plastic set (10-12 pcs) $4K 2 wk spec + 8 wk design + 2 wk assembly + 2 wk testing + 4 wk shipping (minimal 16 wk) Firmware Development $5K 8 wk dev + 4 wk testing The last version of Product Design before Beta version going to manufacturing tooling. Alpha vs Beta
  • 31.
    PWM is away to control analog devices with a digital output. Another way to put it is that you can output a modulating signal from a digital device such as an MCU to drive an analog device. Using digital output to control analog devices
  • 33.
    R&D Solidworks Professional Rendering 3DPrinting Build Appearance Model Product Assembly Firmware Troubleshoot Hardware Testing & Repair ASME Solidworks Week: Michael Blake Mechanical Engineering Intern 4th Year Student
  • 34.
    3D Printer Costs Hobby3D Printers $300-$1500 Professional 3D Printers $3500-$6000 Enthusiast 3D Printers $1500-$3500 Appearance Model is demonstrate the look and feel of the finished product design while Functional Model is to show a basic model with fully functional hardware and firmware. Appearance vs Functional Model Our model is using the Industrial grade 3M Adhesive, ANSI metric M3 Tapping screws and Countersunk screws, and seamless double layer acoustic fabric for our speakers 3D Printer Filaments ABS Plastic with melting temperature of 200°C and can withstand 80°C
  • 37.
    Solidworks Rendering Solidworks Instructions SolidworksParts in Professional Solidworks Visualize Rendering Solidworks Composer Part Catalog Import BOM Table into Solidworks ASME Solidworks Week: Vi Duong Mechanical Engineering Intern 5th Year Student
  • 38.
    What is MCAD SheetMetal Parts Injection Plastic Parts Custom PCBA Commercial Boards Electronics What is ECAD Putting screws and wires together to connect all the electronic components to mechanical parts in an assembly What is MCAD/ECAD Assembly M = Mechanical E = Electronic Product Assembly = MCAD + ECAD + Integration
  • 39.
    Fast & LessWork = Cut Costs Import Solidworks Parts from S/W Professionals directly to S/W Composer Render Part Table from BOM Table in S/W Composer No 2D redrawing Use directly in Assembly Manual for factories to eliminate any errors in communication Export as Interactive Web Page S/W 2022 allow you to freely zoom, pan, and rotate the model on a web page or inside PDF
  • 41.
  • 42.