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Processing of edible
Oil and Fat
REFINING
• Refining produces an edible oil with characteristics that consumers desire
such as bland flavor and odor, clear appearance, light color, stability to
oxidation and suitability for frying.
• In a refining process comprising the following steps:
1. Lecithin removal
2. Degumming
3. Free fatty acid removal
4. Bleaching
5. Deodorization
• The following precautionary measures are taken during refining in
order to avoid undesirable autoxidation and polymerization reactions:
1. Absence of oxygen
2. Avoidance of heavy metal contaminations
3. Maintaining the processing temperature as low and duration as
short as possible.
1.Removal of lecithin
• This processing step is special importance for soybean oils .
• Water (2-3%) is added to crude oil, thereby enriching the
phospholipids in the oil/water interface.
• The emulsion thus formed is heated up to 80 °∁ and then separated
or clarified by centrifugation.
2.Degumming
• Finely dispersed protein and carbohydrate are coagulated in oil by
addition of phosphoric acid ( 0.1 % of oil weight ).
• A filtering aid is then added and the oil is clarified by filteration.
3.Removal of Free Fatty Acids
( deacidification )
• The removal of fatty acids with 15 % sodium hydroxide (alkali refining)
is most frequently used method.
• Technically , this is not very simple since fat hydrolysis has to be
avoided and , moreover , the sodium soap which tends to forms
stable emulsions , has to be washed out by hot water.
• After vacuum drying , the fat or oil may contain only about 0.05 %
free fatty acids and 60 to 70 ppm of sodium soaps.
• When fat or oil is treated with diluted phosphoric acid , the content of
sodium soaps decreases to 20 ppm and part of the trace heavy-metal
ions is removed.
4.Bleaching
• In order to remove the plant pigment (chlorophyll , carotenoids ) and
autoxidation products, the fat or oil is stirred for 30 min in the
presence of Al-silicates ( bleaching or Fuller’s earth ) in a vacuum at
90°∁.
• The bleached oil is removed from the adsorbent by filteration .
• The retained by the absorbent can be recovered by hexane extraction
and recycled into refining process.
5.Deodorization
• Deodorization is esentially vacuum steam distillation ( 190-230°∁ ,
0.5-10 mbar ) .
• The volatile compounds , together with undesirable odorants present
in the fat or oil , are separated in refining steps
• Deodorization takes place min 20 in to 6 h depending on the type of
fat or oil and the content of volatile compounds.
THANK YOU

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Processing of oil and fat

  • 2. REFINING • Refining produces an edible oil with characteristics that consumers desire such as bland flavor and odor, clear appearance, light color, stability to oxidation and suitability for frying. • In a refining process comprising the following steps: 1. Lecithin removal 2. Degumming 3. Free fatty acid removal 4. Bleaching 5. Deodorization
  • 3. • The following precautionary measures are taken during refining in order to avoid undesirable autoxidation and polymerization reactions: 1. Absence of oxygen 2. Avoidance of heavy metal contaminations 3. Maintaining the processing temperature as low and duration as short as possible.
  • 4. 1.Removal of lecithin • This processing step is special importance for soybean oils . • Water (2-3%) is added to crude oil, thereby enriching the phospholipids in the oil/water interface. • The emulsion thus formed is heated up to 80 °∁ and then separated or clarified by centrifugation.
  • 5. 2.Degumming • Finely dispersed protein and carbohydrate are coagulated in oil by addition of phosphoric acid ( 0.1 % of oil weight ). • A filtering aid is then added and the oil is clarified by filteration.
  • 6. 3.Removal of Free Fatty Acids ( deacidification ) • The removal of fatty acids with 15 % sodium hydroxide (alkali refining) is most frequently used method. • Technically , this is not very simple since fat hydrolysis has to be avoided and , moreover , the sodium soap which tends to forms stable emulsions , has to be washed out by hot water. • After vacuum drying , the fat or oil may contain only about 0.05 % free fatty acids and 60 to 70 ppm of sodium soaps. • When fat or oil is treated with diluted phosphoric acid , the content of sodium soaps decreases to 20 ppm and part of the trace heavy-metal ions is removed.
  • 7. 4.Bleaching • In order to remove the plant pigment (chlorophyll , carotenoids ) and autoxidation products, the fat or oil is stirred for 30 min in the presence of Al-silicates ( bleaching or Fuller’s earth ) in a vacuum at 90°∁. • The bleached oil is removed from the adsorbent by filteration . • The retained by the absorbent can be recovered by hexane extraction and recycled into refining process.
  • 8. 5.Deodorization • Deodorization is esentially vacuum steam distillation ( 190-230°∁ , 0.5-10 mbar ) . • The volatile compounds , together with undesirable odorants present in the fat or oil , are separated in refining steps • Deodorization takes place min 20 in to 6 h depending on the type of fat or oil and the content of volatile compounds.