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Ghee
A presentation on….
• Submitted to:
• Dr. A K M Humayun kober
• Professor, Department of
Dairy & Poultry Science.
• Faculty of Veterinary
Medicine
• Chittagong Veterinary and
Animal Sciences University
• Khulshi, Chittagong,
Bangladesh
• Submitted by:
• Group-B
• Roll:17/12-17/18, 17/20.
• Couse code: DPT-302.
• Faculty of Food Science
& Technology
• Chittagong Veterinary
and animal Sciences
University.
Content
What is ghee?
Types of ghee.
Properties of ghee.
Methods of ghee preparation,
Manufacturing of ghee.
Defects of ghee during manufacturing.
Adulteration of ghee.
Different brands of ghee.
Food value of ghee
Equipment used in ghee manufacturing.
Benefits of ghee.
Uses of ghee.
Packaging & storage of ghee.
Ghee, also referred to as
clarified butter, is a good
alternative to cooking oil and
is often used in Indian and
Middle Eastern dishes.
Names of ghee in various languages and societies
Languages Name Languages Name
Sanskrit Ghruta Persian Roghan
Hindi & North
India
Ghee Spanish Mantequilla
fundida
South Indian Neyi, nai English Butter oil, butter
fat, clarified
butter, dry
butterfat
Arabic Samna, semna,
samn
German Butteroel,
butterschamelz,
floess butter
White ghee
Brown ghee
Cow ghee
Flavoured
ghee
Physical
properties
of Ghee
Pure desi ghee has a semi solid form due to the
perfect balance of long chain and short chain
saturated fatty acids.
Textures are granny and immaculate.
Milky sweet aroma due to the process used in the
preparation of ghee.
Yellowish colour because cow milk contains a
colouring pigment called beta-carotene.
It melts at around 37°C. Sometimes, when place a
small amount of desi ghee on palm, it begins to melt.
Chemical
properties
of ghee The composition of ghee
varies depending on the
animal whose milk has
been used.
Ghee is a complex
biological dairy product
composed of mainly milk
fat & other minor
components.
Chemical composition of ghee
Constituents Cow milk ghee Buffalo milk ghee
Fat (%) 99 – 99.5 99 – 99.5
Moisture (%) <0.5 <0.5
Carotene(mg/g) 3.2-7.4 -
Vitamin A(IU/g) 19-34 17-38
Cholesterol (mg/100g) 302 – 362 209 – 312
Tocopherol(mg/g) 26 – 48 18 – 31
Free fatty acid (%) 2.8 2.8
Types of fat present in
ghee
Saturated fat 56%
Mono unsaturated
fat
26%
Poly unsaturated fat
Omega-3 fatty acid
Omega-6 fatty acid
3%
2%
1%
Others 14%
Principles of ghee preparation
The principle involved in ghee preparation include:
1. concentration of milk fat in the form of cream or
butter.
2. Heat clarification of fat rich milk portion and
thus reducing the amount of water to less than
0.5%.
3. Removal of the curd content in the form of ghee
residue.
Methods
of
preparat
ion
 Desi or indigenous
Direct cream
Creamery butter
Pre -stratification
Continuous
Ghee preparation in desi method
Milk
Heating up
to boiling
fermentation
removal of
Malai
churning
butter boiling Clarified fat/curd
Decantation/filtration
Ghee
Butter cream method
Cream separation
Cream
Ghee boiler Boiling(1140C)
Clarified fat +
curd
Filtration
Milk
Warming(40-
50)
Ghee
No need to butter
production prior to
manufacturing of
ghee.
Advantage
s
Continue...
Limitations
1.Long heating time to remove the moisture.
2. High content of serum solids in the cream
may also produce a highly caramelized
flavour in the ghee.
3. 4 – 6% loss of butter fat in the ghee residue
& during the handling operations.
4. So, 70 – 80% fat cream is recommended to
minimize both fat loss and steam
Creamery butter method
Milk
Warming
Cream
separation
Cream
pasteurization
Cooling Churning
Butter
Ghee boiler
Boiling
Clarified fat
Filtration
Ghee
Ghee residue
Butter Melter
Pre-stratification method
Milk
warming
Cream
separation
Cream
Pasteurizatio
n
Cooling
Churning
Butter
Butter Melter
Ghee boiler
Heating
Bottom layer
Discard
Top & middle
layer filtration
Boiling
Filtration
Ghee
Advantages
Removal of buttermilk (bottom layer) eliminates
prolonged heating for evaporation of the
moisture.
Formation of significantly low quantity ghee
residue.
Low quantity of ghee absorbed into ghee residue
so less fat loss along with ghee residue.
 Production of ghee with lower FFA and acidity.
Continuous
method
Continuous method was invented and has following benefits:
 Better control on quality of the product.
 Only small hold-up of raw material in the plant at any
time and hence no chance for whole batch getting spoiled.
 Contamination by handlers can be eliminated.
 CIP can be possible.
 No foaming of the product during production.
General procedure for ghee production
used in
manufacture of
ghee
Lactobacillus bulgaricusStreptococcus lactic
Adulteration
of ghee
Analytical
characteristics
Phytosterol acetate test
Chromatography
methods
Colour reaction
Physiochemical properties of ghee/ Analysis of
adulterated ghee
Physiochemical properties of
ghee are:
Free fatty acid content (oleic
acid)
Moisture content or volatile
Properties Cow ghee Buffaloes
ghee
Reichert
Mesial value
>23 >30
Polansky
value
>1.5-3.0 >1.5-3.0
Saponification
value
>225 237
Iodine value >19 >25
Defects in
ghee
manufacturing
Defects Causes Prevention
Acidic 1. Cooking butter with high
acidity.
2. High initial moisture of ghee.
Maintain optimum
moisture content and
acidity.
Curdy 1. Cream or butter undercooked.
2. All SNF content is not properly
removed.
Remove all SNF content
properly & cook the cream
perfectly.
Smoky 1. Use of smoky fire.
2. Storage of ghee in smoky
environment.
Avoid smoky environment
& fire.
Burnt Heating of butter fat in a very
high temperature at the last
stage of preparation.
Maintain optimum
temperature for heating.
Defects Causes Prevention
Flat 1. Use of butter having very low curd
content.
2. Maintaining low temperature of
heating under vacuum.
Use butter containing
enough curd.
Hydrolytic
rancidity
1. Low quality materials.
2. High heat treatment.
Use premium quality
raw materials.
Oxidative
rancidity
1. Default packaging.
2. Improper storage facility.
Ensure proper packaging
& storage facility.
Greasy 1. Improper storage of ghee,
particularly frequent thermal
shocks.
2. Prolonged storage of ghee under
refrigeration.
Avoid long term
refrigeration & ensure
proper storage facility.
From
Bangladesh
Equipment
that used in
ghee
manufacturin
g
Cream separator
Ghee making machine
Ghee boiler
Butter churner
Ghee filtration tank
Ghee boiler The inner shell with
cylindrical body is 6mm
thick, intermediate shell
is 2mm thick and the
outer shell is 2mm thick
Insulation is made up of
Rock wool type glass
wool between the outer
shell and intermediate
shell
Ghee making
machine VESSEL / JAR MATERIAL
Wall : Stainless Steel Sheet
Thickness of Bottom : 16 mm
Structure Material
Frame : 2 mm thick
Burner : 2 Gas Burner United
make.
Cream
separator
Milk Temperature : 35-
45(Degree C)
Creaming Efficiency : 95%
Skim Milk will have : 0.5%
fat
Milk Tank : Die pressed
single piece made up of
Aluminium.
Butter
churner
Inside contact surface
of the butter churner is
shot/sand blasted to
prevent sticking of
butter to the surface
The butter churner will
come with Sight glass, Air
vent, Cream loading door,
Butter milk drain valves
and other accessories.
Ghee pre-
filtration tank
Ghee pre-filtration
tank is
manufactured by
steel. Double wire-
mash is fitted for
filtration with ball
valve which drains
ghee. Wheels are
provided at the
bottom for easy
Food value of ghee
Nutrients Amounts per 100gm of ghee
Energy 876kcal
Total fat 99.5g
Protein 0.28g
Carbohydrate 0
Cholesterol 256mg
Omega-3 fatty acid 2.247mg
Omega-6 fatty acid 1.447mg
Vitamin A 3069 IU
Vitamin E 2.8mg
Benefits of ghee
Good source of energy.
Source of good fat.
Good for intestinal health.
To decrease glycaemic
index.
Health benefits
Continue……
Promotes memory retention.
Rich in anti oxidant so it can protect our
body from the free radicle damage.
Good for people suffering from joint
pain.
Rich in fat soluble vitamin.
Contain anticancer & anti-inflammatory
Benefits for skin
For dark circles.
For chapped and dark lips.
For dry skin.
For dull skin.
Benefits for hair
Hydrates the hair.
Improves hair texture.
Work as a deep
conditioner.
Promotes the hair
growth.
Uses of ghee
Deep frying.
A condiment.
To make a bulletproof
coffee.
Healing the skin.
Healing the lips.
Ayurvedic messages.
Packaging of ghee
Exposure of ghee to light, air, water vapour and
metals causes deterioration of ghee as shown
below:
Ghee
Light
Air(oxygen)
Water vapour
Metals
Light induced oxidation of ghee
Hydrolytic rancidity
Catalyse the rancidity
Oxidation/oxidative rancidity in
ghee
Characteristics of Packaging
material
Desirable characteristics of packaging material for ghee:
Packaging material should not react with ghee.
 Easily available at low cost.
 It should be non toxic.
 It should not allow printing ink to penetrate into the
product.
It should protect against tempering.
It should have good barrier properties against spoilage
causing agents.
It should withstand wear and tear during transportation.
Packaging
material
Tin cans.
Glass bottles.
Semi- rigid
containers.
Flexible
films/pouches
/laminates.
Storage of ghee
At higher temperature of storage, development
of oxidized flavour especially with ghee which
has appreciable initial acidity is more
pronounced. At Lower (refrigerated)
temperature storage, although it delays acid
development there by prolongs shelf life but it
imparts greasy and pasty texture to ghee. So,
storage temperature of 21°C is recommended.
References
http://ecoursesonline.iasri.res.in
Varsha engineers.com
Femina.in
Conscious lifestylemag.com
Organic authority.com
Wikipedia
www.food.ndtv.com
Ghee

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Ghee

  • 2. • Submitted to: • Dr. A K M Humayun kober • Professor, Department of Dairy & Poultry Science. • Faculty of Veterinary Medicine • Chittagong Veterinary and Animal Sciences University • Khulshi, Chittagong, Bangladesh • Submitted by: • Group-B • Roll:17/12-17/18, 17/20. • Couse code: DPT-302. • Faculty of Food Science & Technology • Chittagong Veterinary and animal Sciences University.
  • 3. Content What is ghee? Types of ghee. Properties of ghee. Methods of ghee preparation, Manufacturing of ghee. Defects of ghee during manufacturing. Adulteration of ghee. Different brands of ghee. Food value of ghee Equipment used in ghee manufacturing. Benefits of ghee. Uses of ghee. Packaging & storage of ghee.
  • 4.
  • 5. Ghee, also referred to as clarified butter, is a good alternative to cooking oil and is often used in Indian and Middle Eastern dishes.
  • 6. Names of ghee in various languages and societies Languages Name Languages Name Sanskrit Ghruta Persian Roghan Hindi & North India Ghee Spanish Mantequilla fundida South Indian Neyi, nai English Butter oil, butter fat, clarified butter, dry butterfat Arabic Samna, semna, samn German Butteroel, butterschamelz, floess butter
  • 7. White ghee Brown ghee Cow ghee Flavoured ghee
  • 9. Pure desi ghee has a semi solid form due to the perfect balance of long chain and short chain saturated fatty acids. Textures are granny and immaculate. Milky sweet aroma due to the process used in the preparation of ghee.
  • 10. Yellowish colour because cow milk contains a colouring pigment called beta-carotene. It melts at around 37°C. Sometimes, when place a small amount of desi ghee on palm, it begins to melt.
  • 11. Chemical properties of ghee The composition of ghee varies depending on the animal whose milk has been used. Ghee is a complex biological dairy product composed of mainly milk fat & other minor components.
  • 12. Chemical composition of ghee Constituents Cow milk ghee Buffalo milk ghee Fat (%) 99 – 99.5 99 – 99.5 Moisture (%) <0.5 <0.5 Carotene(mg/g) 3.2-7.4 - Vitamin A(IU/g) 19-34 17-38 Cholesterol (mg/100g) 302 – 362 209 – 312 Tocopherol(mg/g) 26 – 48 18 – 31 Free fatty acid (%) 2.8 2.8
  • 13. Types of fat present in ghee Saturated fat 56% Mono unsaturated fat 26% Poly unsaturated fat Omega-3 fatty acid Omega-6 fatty acid 3% 2% 1% Others 14%
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  • 15. Principles of ghee preparation The principle involved in ghee preparation include: 1. concentration of milk fat in the form of cream or butter. 2. Heat clarification of fat rich milk portion and thus reducing the amount of water to less than 0.5%. 3. Removal of the curd content in the form of ghee residue.
  • 16. Methods of preparat ion  Desi or indigenous Direct cream Creamery butter Pre -stratification Continuous
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  • 18. Ghee preparation in desi method Milk Heating up to boiling fermentation removal of Malai churning butter boiling Clarified fat/curd Decantation/filtration Ghee
  • 19. Butter cream method Cream separation Cream Ghee boiler Boiling(1140C) Clarified fat + curd Filtration Milk Warming(40- 50) Ghee
  • 20. No need to butter production prior to manufacturing of ghee. Advantage s Continue...
  • 21. Limitations 1.Long heating time to remove the moisture. 2. High content of serum solids in the cream may also produce a highly caramelized flavour in the ghee. 3. 4 – 6% loss of butter fat in the ghee residue & during the handling operations. 4. So, 70 – 80% fat cream is recommended to minimize both fat loss and steam
  • 22. Creamery butter method Milk Warming Cream separation Cream pasteurization Cooling Churning Butter Ghee boiler Boiling Clarified fat Filtration Ghee Ghee residue Butter Melter
  • 23. Pre-stratification method Milk warming Cream separation Cream Pasteurizatio n Cooling Churning Butter Butter Melter Ghee boiler Heating Bottom layer Discard Top & middle layer filtration Boiling Filtration Ghee
  • 24. Advantages Removal of buttermilk (bottom layer) eliminates prolonged heating for evaporation of the moisture. Formation of significantly low quantity ghee residue. Low quantity of ghee absorbed into ghee residue so less fat loss along with ghee residue.  Production of ghee with lower FFA and acidity.
  • 25. Continuous method Continuous method was invented and has following benefits:  Better control on quality of the product.  Only small hold-up of raw material in the plant at any time and hence no chance for whole batch getting spoiled.  Contamination by handlers can be eliminated.  CIP can be possible.  No foaming of the product during production.
  • 26. General procedure for ghee production
  • 27. used in manufacture of ghee Lactobacillus bulgaricusStreptococcus lactic
  • 28. Adulteration of ghee Analytical characteristics Phytosterol acetate test Chromatography methods Colour reaction
  • 29. Physiochemical properties of ghee/ Analysis of adulterated ghee Physiochemical properties of ghee are: Free fatty acid content (oleic acid) Moisture content or volatile
  • 30. Properties Cow ghee Buffaloes ghee Reichert Mesial value >23 >30 Polansky value >1.5-3.0 >1.5-3.0 Saponification value >225 237 Iodine value >19 >25
  • 32. Defects Causes Prevention Acidic 1. Cooking butter with high acidity. 2. High initial moisture of ghee. Maintain optimum moisture content and acidity. Curdy 1. Cream or butter undercooked. 2. All SNF content is not properly removed. Remove all SNF content properly & cook the cream perfectly. Smoky 1. Use of smoky fire. 2. Storage of ghee in smoky environment. Avoid smoky environment & fire. Burnt Heating of butter fat in a very high temperature at the last stage of preparation. Maintain optimum temperature for heating.
  • 33. Defects Causes Prevention Flat 1. Use of butter having very low curd content. 2. Maintaining low temperature of heating under vacuum. Use butter containing enough curd. Hydrolytic rancidity 1. Low quality materials. 2. High heat treatment. Use premium quality raw materials. Oxidative rancidity 1. Default packaging. 2. Improper storage facility. Ensure proper packaging & storage facility. Greasy 1. Improper storage of ghee, particularly frequent thermal shocks. 2. Prolonged storage of ghee under refrigeration. Avoid long term refrigeration & ensure proper storage facility.
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  • 37. Equipment that used in ghee manufacturin g Cream separator Ghee making machine Ghee boiler Butter churner Ghee filtration tank
  • 38. Ghee boiler The inner shell with cylindrical body is 6mm thick, intermediate shell is 2mm thick and the outer shell is 2mm thick Insulation is made up of Rock wool type glass wool between the outer shell and intermediate shell
  • 39. Ghee making machine VESSEL / JAR MATERIAL Wall : Stainless Steel Sheet Thickness of Bottom : 16 mm Structure Material Frame : 2 mm thick Burner : 2 Gas Burner United make.
  • 40. Cream separator Milk Temperature : 35- 45(Degree C) Creaming Efficiency : 95% Skim Milk will have : 0.5% fat Milk Tank : Die pressed single piece made up of Aluminium.
  • 41. Butter churner Inside contact surface of the butter churner is shot/sand blasted to prevent sticking of butter to the surface The butter churner will come with Sight glass, Air vent, Cream loading door, Butter milk drain valves and other accessories.
  • 42. Ghee pre- filtration tank Ghee pre-filtration tank is manufactured by steel. Double wire- mash is fitted for filtration with ball valve which drains ghee. Wheels are provided at the bottom for easy
  • 43. Food value of ghee Nutrients Amounts per 100gm of ghee Energy 876kcal Total fat 99.5g Protein 0.28g Carbohydrate 0 Cholesterol 256mg Omega-3 fatty acid 2.247mg Omega-6 fatty acid 1.447mg Vitamin A 3069 IU Vitamin E 2.8mg
  • 44. Benefits of ghee Good source of energy. Source of good fat. Good for intestinal health. To decrease glycaemic index. Health benefits
  • 45. Continue…… Promotes memory retention. Rich in anti oxidant so it can protect our body from the free radicle damage. Good for people suffering from joint pain. Rich in fat soluble vitamin. Contain anticancer & anti-inflammatory
  • 46. Benefits for skin For dark circles. For chapped and dark lips. For dry skin. For dull skin.
  • 47. Benefits for hair Hydrates the hair. Improves hair texture. Work as a deep conditioner. Promotes the hair growth.
  • 48. Uses of ghee Deep frying. A condiment. To make a bulletproof coffee. Healing the skin. Healing the lips. Ayurvedic messages.
  • 49. Packaging of ghee Exposure of ghee to light, air, water vapour and metals causes deterioration of ghee as shown below: Ghee Light Air(oxygen) Water vapour Metals Light induced oxidation of ghee Hydrolytic rancidity Catalyse the rancidity Oxidation/oxidative rancidity in ghee
  • 50. Characteristics of Packaging material Desirable characteristics of packaging material for ghee: Packaging material should not react with ghee.  Easily available at low cost.  It should be non toxic.  It should not allow printing ink to penetrate into the product. It should protect against tempering. It should have good barrier properties against spoilage causing agents. It should withstand wear and tear during transportation.
  • 51. Packaging material Tin cans. Glass bottles. Semi- rigid containers. Flexible films/pouches /laminates.
  • 52. Storage of ghee At higher temperature of storage, development of oxidized flavour especially with ghee which has appreciable initial acidity is more pronounced. At Lower (refrigerated) temperature storage, although it delays acid development there by prolongs shelf life but it imparts greasy and pasty texture to ghee. So, storage temperature of 21°C is recommended.