Process Equipment troubleshooting process

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Process Equipment troubleshooting process Tip-2 Troubleshooting process Tip summary • The objective of this serial is to provide engineers with easy to use root cause analysis maps that can help them to easily troubleshoot the plant equipment and restore the equipment quickly to the good operating condition to save energy & cost. • We will cover all types of equipment static, and rotating in individual videos for each. • In this video we will talk about the typical trouble shooting process that can be implemented in all trouble hooting cases that is based on the following steps:  Safe parking: during plant upset we should think about the safety of the people and the assets by trying to control the disturbance by decreasing the load to reach safe conditions then start the troubleshooting analysis, rather than taking quick actions without proper analysis which can cause more disturbance.  The second step will be collecting the possible root causes for the problem by covering all the “EQ.U.I.P.P.E.D” areas that we described in the video (equipment, utilities, instrumentation, process, people, environment and downstream equipment’s.  The next step will be evaluation and elimination to short list the root causes and start implanting the corrective action. • It is well known that troubleshooting skill will improve with practice and experience but using such maps will help new and experience engineers to perform root cause analysis in easy and accurate way. • This tools and maps can help operation, chemical, process and mechanical engineers and operators. My blog: www.360proactiveengineer.com #Energy #energyefficiency #energymanagement #steam #steamsystem #sustainable #sustainability #engineering #engineer #chemicalengineering #Environment #360practiveengineer #Energy savings #troubleshooting #pumps #compressors #rootcauseanalysis

PTS Tip -2 Process
Equipment
troubleshooting
Process

1. During plant upset Ensure plant is safe
People
Assets
Safe parking

2. Thinking mentality

Methadology Rule-in not Rule out

TS time
Take time to analyze the problem Decrease failure possibility
Short increase failure possibility

3. Collect Possible root causes
(Think EQ.U.I.P.P.E.D.)

Equipment
Pumps
Valves
Exchangers
Others

Utilities
Steam
Cooling water
Power

Instrumentation
Controls
Sensors
Regulators

Process
FEED quality/Temp.
Catalyst

People
BV's + Drains
Fatigue
Communication

Environment
Ambient Temp.
Rain

Downstream /
Upstream
Tankage
Back Pressure

4. Verification and elimination

Please share it with others and for more visit
www.360ProcativeEngineer.com

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Tip summary Remove soot deposits when flue gas temperature rises 40°C above the normal. A coating of 3mm thick soot on the heat transfer surface can cause an increase in fuel consumption of as much as 2.5%. Proposed actions o Conduct a regular check for the fire box area as a part of the regular boiler inspection program. o Monitor flue gas outlet temperature to record any changes with time. o Plan for required cleaning if needed in the nearest chance. Economics o Low cost opportunity with a good ROI. Savings o Estimated energy savings range: 2.5 % of the overall Boiler energy use. o Decrease equivalent amount of CO2 emissions accordingly to save the environment. Conclusion o Removing soot can save more than 2% of boiler system energy use. o Please share this tip with others to share knowledge and increase energy efficiency awareness. o Please contact me for any advice or support about this issue or other energy management issues. My blog www.360proactiveengineer.com #Energy #energyefficiency #energymanagement #steam #steamsystem #sustainable #sustainability #engineering #engineer #chemicalengineering #boiler #360practiveengineer #loadmanagement #steamboiler #sootremoval

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Software Engineering - Modelling Concepts + Class Modelling + Building the An...

Lecture_8-Digital implementation of analog controller design.pdf

Lecture_8-Digital implementation of analog controller design.pdf

Lecture_8-Digital implementation of analog controller design.pdf

Online blood donation management system project.pdf

Online blood donation management system project.pdf

Online blood donation management system project.pdf

Process Equipment troubleshooting process

1. PTS Tip -2 Process Equipment troubleshooting Process

2. 1. During plant upset Ensure plant is safe People Assets Safe parking

3. 2. Thinking mentality

4. Methadology Rule-in not Rule out

5. TS time Take time to analyze the problem Decrease failure possibility Short increase failure possibility

6. 3. Collect Possible root causes (Think EQ.U.I.P.P.E.D.)

7. Equipment Pumps Valves Exchangers Others

8. Utilities Steam Cooling water Power

9. Instrumentation Controls Sensors Regulators

10. Process FEED quality/Temp. Catalyst

11. People BV's + Drains Fatigue Communication

12. Environment Ambient Temp. Rain

13. Downstream / Upstream Tankage Back Pressure

14. 4. Verification and elimination

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