V. Sarath Kumar is seeking a position that allows him to apply his skills and knowledge to help an organization grow. He has over 6 years of experience in tool design and manufacturing. He has a diploma in Tool and Die Making and is proficient in CAD software like AutoCAD, Pro-E, and ESI-Pam Stamp. Currently he works as a senior tool design engineer where he leads a design team and has experience designing various press tools, performing simulations, and coordinating with different departments. He has experience working on projects for companies like TVS, Magna, and Lear Corporation.
Design of Stage Progressive Die for a Sheet Metal Component STAY CURIOUS
Progressive die stamping is a metal forming process widely used to produce parts for various industries, such as automotive, electronics and appliances. Progressive die stamping consists of several individual work stations, each of which performs one or more different operations on the part.
Design and Analysis of Progressive tool in Sheet metal manufacturingvivatechijri
Design and development of Progressive tools for the sheet metal component is one important phase
in sheet metal manufacturing. Sheet metal press working process by progressive tools is a highly complex process
that is vulnerable to various uncertainties such as variation in progressive tools geometry, strip layout, die shear,
material properties, component and press working equipment position error and process parameters related to
its manufacturer. These uncertainties in combinations can induce heavy manufacturing losses through premature
die failure, final part geometric distortion and production risk
Design of Stage Progressive Die for a Sheet Metal Component STAY CURIOUS
Progressive die stamping is a metal forming process widely used to produce parts for various industries, such as automotive, electronics and appliances. Progressive die stamping consists of several individual work stations, each of which performs one or more different operations on the part.
Design and Analysis of Progressive tool in Sheet metal manufacturingvivatechijri
Design and development of Progressive tools for the sheet metal component is one important phase
in sheet metal manufacturing. Sheet metal press working process by progressive tools is a highly complex process
that is vulnerable to various uncertainties such as variation in progressive tools geometry, strip layout, die shear,
material properties, component and press working equipment position error and process parameters related to
its manufacturer. These uncertainties in combinations can induce heavy manufacturing losses through premature
die failure, final part geometric distortion and production risk
this is 2nd presentation of manufacturing processes in this presentation we discuss in detail about the theory of metal cutting, machiening processes,cutters etc
Classification of metal removal process and machines: Concept of generatrix and directrix Geometry of single point cutting tool and tool angles, tool nomenclature in ASA, ORS, NRS. Concept of orthogonal and oblique cutting, Mechanism of Chip Formation: Type of chips. Mechanics of metal cutting, interrelationships between cutting force, shear angle, strain and strain rate. Various theories of metal cutting, Thermal aspects of machining and measurement of chip tool interface temperature, Friction in metal cutting
Theory of metal cutting MG University(S8 Production Notes)Denny John
Theory of metal cutting MG University(S8 Production Notes)
Scenario of manufacturing process – Deformation of metals,
Schmid’s law (review only) – Performance and process parameters – single point cutting
tool nomenclature - attributes of each tool nomenclature - attributes of feed and tool
signature on surface roughness obtainable, role of surface roughness on crack initiation -
Oblique and orthogonal cutting – Mechanism of metal removal - Primary and secondary
deformation shear zones - Mechanism of chip formation, card model, types of chip,
curling of chips, flow lines in a chip, BUE, chip breakers, chip thickness ratio –
Mechanism of orthogonal cutting: Thin zone and thick zone, Merchant’s analysis – shear
angle relationship, Lee and Shaffer`s relationship, simple problems – Friction process in
metal cutting: nature of sliding friction, columb`s law, adhesion theory, ploughing, sublayer
flow – Empirical determination of force component.
Unit -1-Theory of Metal Cutting
Manufacturing Technology is much more essential subjects for Mechanical Engineering According that i am prepare study material for Manufacturing Technology-2 UNIT wise ......1 st unit covered more then enough for this materials get wide knowledge from Manufacturing Division.....
All The Best My Dear Hearts
Remaining Units i will update soon ....
Thank you ....
By: Prof.S.Sathishkumar
a cutting tool or cutter is any tool that is used to remove material from the work piece by means of shear deformation. Cutting may be accomplished by single-point or multipoint tools. Single-point tools are used in turning, shaping, planing and similar operations, and remove material by means of one cutting edge. Milling and drilling tools are often multipoint tools. Grinding tools are also multipoint tools. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip
this is 2nd presentation of manufacturing processes in this presentation we discuss in detail about the theory of metal cutting, machiening processes,cutters etc
Classification of metal removal process and machines: Concept of generatrix and directrix Geometry of single point cutting tool and tool angles, tool nomenclature in ASA, ORS, NRS. Concept of orthogonal and oblique cutting, Mechanism of Chip Formation: Type of chips. Mechanics of metal cutting, interrelationships between cutting force, shear angle, strain and strain rate. Various theories of metal cutting, Thermal aspects of machining and measurement of chip tool interface temperature, Friction in metal cutting
Theory of metal cutting MG University(S8 Production Notes)Denny John
Theory of metal cutting MG University(S8 Production Notes)
Scenario of manufacturing process – Deformation of metals,
Schmid’s law (review only) – Performance and process parameters – single point cutting
tool nomenclature - attributes of each tool nomenclature - attributes of feed and tool
signature on surface roughness obtainable, role of surface roughness on crack initiation -
Oblique and orthogonal cutting – Mechanism of metal removal - Primary and secondary
deformation shear zones - Mechanism of chip formation, card model, types of chip,
curling of chips, flow lines in a chip, BUE, chip breakers, chip thickness ratio –
Mechanism of orthogonal cutting: Thin zone and thick zone, Merchant’s analysis – shear
angle relationship, Lee and Shaffer`s relationship, simple problems – Friction process in
metal cutting: nature of sliding friction, columb`s law, adhesion theory, ploughing, sublayer
flow – Empirical determination of force component.
Unit -1-Theory of Metal Cutting
Manufacturing Technology is much more essential subjects for Mechanical Engineering According that i am prepare study material for Manufacturing Technology-2 UNIT wise ......1 st unit covered more then enough for this materials get wide knowledge from Manufacturing Division.....
All The Best My Dear Hearts
Remaining Units i will update soon ....
Thank you ....
By: Prof.S.Sathishkumar
a cutting tool or cutter is any tool that is used to remove material from the work piece by means of shear deformation. Cutting may be accomplished by single-point or multipoint tools. Single-point tools are used in turning, shaping, planing and similar operations, and remove material by means of one cutting edge. Milling and drilling tools are often multipoint tools. Grinding tools are also multipoint tools. Each grain of abrasive functions as a microscopic single-point cutting edge (although of high negative rake angle), and shears a tiny chip
1. CURRICULAM VITAE
V.SARATH KUMAR Email ID : vsarath77@gmail.com
10g, ananda avanue st, Mobile : +91-9663670807
Ariyur,
Vellore -632055, Tamil nadu.
OOBBJJEECCTTIIVVEE::
To be associated with a progressive organization that gives scope to apply my knowledge
and skills, and to be a part of a team that dynamically works towards the growth of the
organization.
AASSSSEETTSS::
Good communication skills
Fast learner
Good problem solving ability
AACCAADDEEMMIICCSS::
DIPLOMA (TOOL & DIE MAKING)
Institution : Nettur Technical Training Foundation, Vellore .
University : Deemed University, Bangalore.
Year of Completion : 2011
Aggregate : 80%
Class : Distinction
SECONDARY SCHOOL LEAVING CERTIFICATE (SSLC) EXAMINATION
Institution : SS Hr. Sec. Secondary School,Vellore.
Board : State Board
Year of Completion : 2008
Aggregate : 85%
AARREEAA OOFF IINNTTEERREESSTT::
Press tool design.
Simulation Analysis.
Tool manufacturing.
2. PPRROOFFEESSSSIIOONNAALL EEXXPPEERRIIEENNCCEE::
CCOOMMPPAANNYY:: CCAADD MM TTOOOOLL CCEENNTTRREE ((BBrraanncchh ooff SSEEPPLL))
Total no of experience: - 1 Year (July2011 – July 2012)
Designation: - Trainee.(Tool room & Design Department)
My responsibilities:-
Learning new technologies and improving professional skills.
Designing & Manufacturing of press tool as per the customer requirement.
Studying the shop feedback and finding out the solutions.
Tool manufacturing & follow-up.
CCOOMMPPAANNYY:: CCAADD MM TTOOOOLL CCEENNTTRREE((BBrraanncchh ooff SSEEPPLL))
Total no of experience: - 2 Years (July-2012 – Oct-2014).
Designation: - Press Tool designer.
CCOOMMPPAANNYY:: SSUUPPAANNGGIITTAA EENNGGIINNEEEERRSS PPVVTT LLTTDD
Total no of experience: - 2 Years (Oct-2014 – Till now).
Designation: - Sr. Tool design Engineer.
My responsibilities:-
Lead the design team & Allocate work to team members.
Process plan & Feasibility analysis of Sheet metal stamping parts
Making tool layouts & Prepare the Tool costing.
Making simulation and feasible report for draw/ forming parts.
Designing of various types of press tools. (Forming, bending, progressive, Casting panel
dies, compound Tools, Tandem dies with transfer motion etc.)
Planning of manufacturing process & machining activities with cost reduction.
Co-ordinating with various departments & different level staff to ensure the
accomplishment of projects within time limit.
Follow up of raw material & standard items procurement and distribution.
Analysis of problems, rectification and trouble shooting during manufacturing &
production of press tools.
Project follow up, documentation and presentation of project status to various
internal departments.
3. SSOOFFTTWWAARREE SSKKIILLLLSS:
AutoCAD Mechanical 2016
PRO-E: - Wildfire4.0,CREO 3.0(Part Modeling, surface Modeling, ,Assembly)
ESI-Pam stamp 2G(Simulation)
Fast blank
FFIINNAALL YYEEAARR PPRROOJJEECCTT IINN NNTTTTFF ((EEdduuccaattiioonnaall))
Project name : Anl (Snap Gauge),Mould And Press Tools & Drilling Fixtures,Jigs.
Environment : Tool & Die Making
Description : The objective of our project is to check the bending angle & To be used for
easy drilling. Motivation of our project is to reduce time consumption & High accuracy
PPRROOJJEECCTT DDEETTAAIILLSS IINN CCUURRRREENNTT WWOORRKKIINNGG OORRGGAANNIISSAATTIIOONN::
TTOOOOLL DDEESSIIGGNN::
CUSTOMER: TVS, Hosur
-Chain case - Tandem dies for in-house Production
-Cover frame - Tandem dies for in-house Production
-XL fuel tank inner & Outer - Tandem dies for in-house Production
-Muffler guard -Tandem dies for in-house Production
CUSTOMER: Magna cosma,Chennai .,
-Nissan X11M - Tandem dies for automation
-Ranauld Nissan H79 - Prog & Tandem dies for automation
-Ford B515 Body parts - Prog & Tandem dies for automation
-Ashoke Leyland Fuel band assy - Prog die for automation
CUSTOMER: Magna Closurs,Sannand
-Ford B560 - Prog dies for automation
4. CUSTOMER: Magna Seatings,Ahamadabadh
-Ford B562i(India) & B562e(Europe) - Panel Dies(Casting& Double acting cams)
Prog & Tandem dies.
CUSTOMER: TVS-BMW, Hosur
-BMW K02 & K03 - Tandem dies for in-house Production
CUSTOMER: Magna cosma,Chennai
-Renault Nissan I2 - Prog & Tandem dies for automation
CUSTOMER: Lear.Co,Chennai.
-Ford B562(Seating Parts) - Panel Dies(Casting& Double acting
cams) Prog & Tandem dies.
CUSTOMER: AISIN(AKL).
-Toyota parts - Progressive &Tandem dies for
automation.
SSIIMMUULLAATTIIOONN::
TVS, Hosur
-Chain case (XL 100) - Method Plan & Simulation
-Cover frame (XL 100) - Method Plan & Simulation
-XL fuel tank inner & Outer - Method Plan & Simulation
-Side trim U289 WEGO - Method Plan & Simulation
CUSTOMER: Magna cosma,Chennai .,
-Nissan X11M - Method Plan & Simulation
-Ranauld Nissan H79 - Method Plan & Simulation
-Ford B515 Body parts - Method Plan & Simulation
-Renault Nissan I2 - Method Plan & Simulation
CUSTOMER: Lear.Co,Chennai.
-Ford B562(Seating Parts) - Method Plan & Simulation
5. PPEERRSSOONNAALL PPRROOFFIILLEE
Name : V.Sarath kumar.
Father’s Name : A.Vinayaga moorthi.
Gender : Male
Date of Birth : 07.12.1992
Nationality : Indian
Passport no. : P3914992
Marital Status : Single
Languages Known : Tamil, English & Kanada
Current Company : SUPAGITA ENGINEERS PVT LTD.
Bammasandra industrial area,Bangalore.
DDEECCLLAARRAATTIIOONN
I here by declare that the above given information are true to best of my knowledge
and belief
Place : Vellore
Date : 2014 06 25 Yours Faithfully,
V. SARATH KUMAR