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CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Workflow Example
Plasma Reactor
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Startup
Start CST MICROWAVE STUDIO
and select the ‘Antenna (Horn,
Waveguide)’ template.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Setup II
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Import Geometry
Save the file: File->Save As… -> PlasmaReactor.cst
Then, import the file ‘Reactor.sat’ via File->Import->SAT:
Note: You may also just drag
and drop the SAT file into the
modeler window!
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Imported Reactor
Shift-C
to activate
cutting plane
Design based on reactor designed at LIMHP:
[1] F Silva et al., MW engineering of plasma-assisted CVD reactors for diamond deposition,
J. Phys. Condens. Matter 21 (2009) 364202 and references therein
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
 Imported CAD files are generally not parameterized. However,
CST allows to add parametric information after the import with
relatively little effort.
 As an example, we will parameterize the z position of the chuck
 Delete ‘components1->ChuckPipe’
 Select ‘components1->Chuck’
and move it in z direction using
the ‘Transform’ option and
a parameter ‘ChuckZShift’
Parameterize the Import I
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
 Place the WCS origin on top of the chuck:
 Then store the WCS (‘WCS->Store
Current WCS’) under the name
‘ChuckCenter’. The stored WCS will
be used again during the postprocessing.
Parameterize the Import II
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
 Select the bottom face of the chuck
and a point at the bottom of the
reactor.
 Click on ‘Extrude’ to create a cylinder
from the bottom of the chuck down to
the bottom of the reactor, as defined
by the picks.
Parameterize the Import III
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Parameterize the Import IV
Scale the extruded object by 3/5 in u and v direction to recreate the
original radius:
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Materials I
Material names were imported, but their properties were not. Right-Click
on ‘Materials’ and select ‘Update All Properties from Material Library’ to
update all materials except ‘H-Plasma’:
You will use a macro to update the
properties of ‘H-Plasma’, so close
the dialog box with “No”.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
 Set the name to ‘H-Plasma’, change the
pressure to 50 mbar, temperature to 3500
K, and the degree of ionization to 1e-6.
Then, press ‘Calculate’ (1)
 This will update the numbers in the
density section. Next, press ‘Display
Only’ (2) to verify the calculated plasma
parameters:
 Finally, press ‘Create’ (3) to generate the
material.
Materials II
Macros->Materials->Create Drude Material for Plasma Applications:
(1)
(2) (3)
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Materials III
1000
1
The macro generates a regular Drude material,
equivalent to a plasma with a fixed plasma
frequency.
To activate the field dependency (nonlinear Drude
model), change the numbers for ‘Field breakdown’
and ‘Plasma maintain frequency’ as shown.
For more details about the field-dependent model:
[2] M. Funer et al., Numerical simulations of microwave plasma
reactors for diamond CVD, Surface and Coatings Technology 74 75
(1995) 221-226
[3] M. Funer et al., Simulation and development of optimized
microwave plasma reactors for diamond deposition, Surface and
Coatings Technology 116–119 (1999) 853–862
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Plasma Material Curves
After setting the frequency
range from 2 to 3 GHz, check
the plasma material curves
under ‘1D Results’ in the
navigation tree.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Excitation Signal Setup
Right-click on ‘Excitation
Signals’ and select ‘New
Excitation Signal’
You may also use parameters here!
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Boundary Conditions and Symmetries
Note: The material colors for ‘Steel’
and ‘H-Plasma’ were changed here
from their defaults. Feel free to adjust
them in your model to your liking.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Port Setup
Select the top face
of the coax part to
create a waveguide
port.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
E-Field Monitor
A transient field monitor
is recommended here,
since a non-Gaussian
excitation signal is used.
Optional: Set the start
time to ‘2’ to start
recording when the
excitation signal has
reached its maximum.
A step width of ‘0.04’
represents approximately
10 samples per period.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Solver Setup
(1)
(2)
(3)
Before starting the
solver (3), make sure to
open ‘Excitation List’
(1) and ‘Specials’ (2).
The Transient solver is
needed to capture the
nonlinear behavior of
the material.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Excitation List
Set PowRMS=4000 and make
sure that ‘2.45GHz_Sine’ is
selected as excitation signal.
You will have to adjust the
label manually:
When finished with ‘Excitation List’ open the ‘Specials’.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Solver Specials
When finished ‘Specials’, start the Transient solver.
Deactivate for S-Parameter
calculations of non-linear model
Activate the plasma monitor here.
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Results: Time Signals
Port input (red) and output (blue) signals under ‘1D Results->Port Signals’:
Equilibrium reached after about 9 ns
(Important for S-Parameter calculations)
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Results: E-Field
CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15
Results: Plasma Density
Double-click here to quickly change the coloring scheme

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Plasma2.pdf

  • 1. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Workflow Example Plasma Reactor
  • 2. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Startup Start CST MICROWAVE STUDIO and select the ‘Antenna (Horn, Waveguide)’ template.
  • 3. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Setup II
  • 4. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Import Geometry Save the file: File->Save As… -> PlasmaReactor.cst Then, import the file ‘Reactor.sat’ via File->Import->SAT: Note: You may also just drag and drop the SAT file into the modeler window!
  • 5. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Imported Reactor Shift-C to activate cutting plane Design based on reactor designed at LIMHP: [1] F Silva et al., MW engineering of plasma-assisted CVD reactors for diamond deposition, J. Phys. Condens. Matter 21 (2009) 364202 and references therein
  • 6. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15  Imported CAD files are generally not parameterized. However, CST allows to add parametric information after the import with relatively little effort.  As an example, we will parameterize the z position of the chuck  Delete ‘components1->ChuckPipe’  Select ‘components1->Chuck’ and move it in z direction using the ‘Transform’ option and a parameter ‘ChuckZShift’ Parameterize the Import I
  • 7. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15  Place the WCS origin on top of the chuck:  Then store the WCS (‘WCS->Store Current WCS’) under the name ‘ChuckCenter’. The stored WCS will be used again during the postprocessing. Parameterize the Import II
  • 8. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15  Select the bottom face of the chuck and a point at the bottom of the reactor.  Click on ‘Extrude’ to create a cylinder from the bottom of the chuck down to the bottom of the reactor, as defined by the picks. Parameterize the Import III
  • 9. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Parameterize the Import IV Scale the extruded object by 3/5 in u and v direction to recreate the original radius:
  • 10. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Materials I Material names were imported, but their properties were not. Right-Click on ‘Materials’ and select ‘Update All Properties from Material Library’ to update all materials except ‘H-Plasma’: You will use a macro to update the properties of ‘H-Plasma’, so close the dialog box with “No”.
  • 11. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15  Set the name to ‘H-Plasma’, change the pressure to 50 mbar, temperature to 3500 K, and the degree of ionization to 1e-6. Then, press ‘Calculate’ (1)  This will update the numbers in the density section. Next, press ‘Display Only’ (2) to verify the calculated plasma parameters:  Finally, press ‘Create’ (3) to generate the material. Materials II Macros->Materials->Create Drude Material for Plasma Applications: (1) (2) (3)
  • 12. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Materials III 1000 1 The macro generates a regular Drude material, equivalent to a plasma with a fixed plasma frequency. To activate the field dependency (nonlinear Drude model), change the numbers for ‘Field breakdown’ and ‘Plasma maintain frequency’ as shown. For more details about the field-dependent model: [2] M. Funer et al., Numerical simulations of microwave plasma reactors for diamond CVD, Surface and Coatings Technology 74 75 (1995) 221-226 [3] M. Funer et al., Simulation and development of optimized microwave plasma reactors for diamond deposition, Surface and Coatings Technology 116–119 (1999) 853–862
  • 13. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Plasma Material Curves After setting the frequency range from 2 to 3 GHz, check the plasma material curves under ‘1D Results’ in the navigation tree.
  • 14. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Excitation Signal Setup Right-click on ‘Excitation Signals’ and select ‘New Excitation Signal’ You may also use parameters here!
  • 15. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Boundary Conditions and Symmetries Note: The material colors for ‘Steel’ and ‘H-Plasma’ were changed here from their defaults. Feel free to adjust them in your model to your liking.
  • 16. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Port Setup Select the top face of the coax part to create a waveguide port.
  • 17. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 E-Field Monitor A transient field monitor is recommended here, since a non-Gaussian excitation signal is used. Optional: Set the start time to ‘2’ to start recording when the excitation signal has reached its maximum. A step width of ‘0.04’ represents approximately 10 samples per period.
  • 18. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Solver Setup (1) (2) (3) Before starting the solver (3), make sure to open ‘Excitation List’ (1) and ‘Specials’ (2). The Transient solver is needed to capture the nonlinear behavior of the material.
  • 19. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Excitation List Set PowRMS=4000 and make sure that ‘2.45GHz_Sine’ is selected as excitation signal. You will have to adjust the label manually: When finished with ‘Excitation List’ open the ‘Specials’.
  • 20. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Solver Specials When finished ‘Specials’, start the Transient solver. Deactivate for S-Parameter calculations of non-linear model Activate the plasma monitor here.
  • 21. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Results: Time Signals Port input (red) and output (blue) signals under ‘1D Results->Port Signals’: Equilibrium reached after about 9 ns (Important for S-Parameter calculations)
  • 22. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Results: E-Field
  • 23. CST – COMPUTER SIMULATION TECHNOLOGY | www.cst.com | Nov-15 Results: Plasma Density Double-click here to quickly change the coloring scheme