The document outlines the PDCA (Plan-Do-Check-Act) cycle, detailing each step along with the necessary tools and methods to implement it effectively. It emphasizes the importance of planning, executing, checking progress, and taking corrective actions while adapting to changes. Additionally, it highlights the benefits of PDCA in improving processes and product development.

1. - Sholavandan BALAMURUGAN

2. PDCA vd;why; vd;d?
 PDCA mjhtJ Plan Do Check Act vd;gJ> epWtdk; kw;Wk;
jdpkdpj tho;tpy; njhlh; Kd;Ndw;wk; mila cjTk; Xh;
vspa topKiwahFk;.
 ,jd; %yf;fU Dr.W.A.Shewhart vd;gthplk; njhlq;fp
Dr.W.E.Deming vd;gtuhy; KOik ngw;wJ.
 ,jdhy; ,J Deming Wheel vd;Wk; miof;fg;gLfpwJ.
© Sholavandan BALAMURUGAN

3. PDCA – Vd; Njit?
 jpl;lq;fis jpwk;gl nray;gLj;j..
 gpur;rpidfis KOikahf Ghpe;Jnfhs;s..
 mtw;wpw;F vspa Kiwapy; jPh;T fhz..
 khWghLfis rPh; nra;jpl..
 ed;Kiwapy; eilKiwg;gLj;jp ntw;wp fhz...
 epWtdk;> jdpkdpj tho;tpy; njhlh; Kd;Ndw;wk; fhz...
 njhopypy; juk;> thbf;ifahsh; jpUg;jpia cWjp nra;jpl..
 New projects & Product development Mfpatw;wpy; ntw;wp fz;bl...
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4. PDCA/Deming Wheel
 ,e;j PDCA my;yJ nlkpq; tl;lkhdJ 4 gFjpfshf
gphpf;fg;gl;Ls;sJ.
 ,jpy; fPo;f;fz;l xt;nthd;Wk;. xt;nthU gFjpia
tpthpf;fpd;wJ.
© 5S BALAMURUGAN
Plan jpl;lkpL;jy;
Do nray;gL;j;Jjy;
Check rhpghh;j;jy;
Act eltbf;ifnaLj;jy;

5. PDCA In Short (RUf;fkhf)
Plan
vz;Ztij vg;gb nra;ag;NghfpNwhk; vd
jpl;lkpLjy;.
Do jpl;lkpl;lij nray;gL;j;Jjy;.
Check
jpl;lkpl;lgb midj;Jk; eilngWfpwjh vd
rhpghh;j;jy;
Act/
Adjust
rhpghh;f;Fk; NghJ VNjDk; khWghL (deviations)
,Ug;gpd; mjid rhpnra;jy; kw;Wk; gydpUg;gpd;
mij tphpTgLj;Jjy;> eilKiwg;gLj;Jjy;
Mfpad.
© Sholavandan BALAMURUGAN

6. PDCA - Plan
Plan - jpl;lkpL;jy;
 jpl;lk; tFj;jy; (Prepare a blueprint of plan)
 jw;Nghija epiyia KOikahf Muha;jy; (Study the existing situation)
 njhlh;Gila Gs;sptpguq;fis Nrfhpj;jy; (Data Collection)
 nray;gLj;jNtz;ba cj;jpia Njh;T nra;jy; (Selection of Idea/Method)
 ,yf;F> fhyf;nfL eph;zapj;jy; (Time frame , Target setting)
 re;jpf;f NeUk; gpur;rpidfis vjph;nfhs;tjw;fhd nray;jpl;lk;
tbtikj;jy; (Make an action plan)
 Suitable Tools : Fishbone diagram, Histogram, Milestone chart
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7. PDCA - Do
Do - nray;gL;j;Jjy;
 jpl;lj;ij njhptpj;jy; (Communicate the plan)
 xt;nthUtUf;Fkhd gzpia xJf;Fjy;> gapw;rp toq;Fjy;
(Provide training, Assign tasks)
 Fwpj;j fhyj;jpw;Fs; epiwNtw;Wtjw;fhd topfis filgpbj;jy;.
(Execute pilot implementation plan with timelines and establish a tracking method)
 jpl;lj;ij nkUNfw;wp nray;gLj;Jjy;.
(Develop a plan to implement the countermeasure(s) selectd)
 Suitable Tools : Gantt Chart, Action Plan, Flow chart
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8. PDCA - Check
Check - rhpghh;j;jy;;
 jpl;lkpl;lgb midj;Jk; elf;fpwjh vd epiyia rhpghh;j;jy;.
(Monitor progress of pilot Implementation Plan)
 Gs;sptpguq;fis mbg;gilahff; nfhz;L Muha;jy;.
(Gather/analyze additional data if necessary)
 khWghLfis mstpLjy;..
 Suitable Tools : Data collection, Check sheet, Histogram, Pareto diagram,
Line graph, Fishbone diagram, 4W1H Analysis....
© Sholavandan BALAMURUGAN

9. PDCA - Act
Act - eltbf;if vLj;jy;
 KbTfis kjpg;gPL nra;jy; (Evaluate the results)
 njhlh;e;J fz;fhzpj;jy; (Monitoring)
 ey;y gydpUe;jhy; mjid eilKiwg;gLj;Jjy; (Implementation)
 kPz;Lk; deviation Vw;glhjpUf;f jPh;it epiyg;gLj;Jjy; (Standardize)
 kw;w gFjpfspy; tphpTgLj;Jjy;.
 gyd; ,y;iynadpy; rhpnra;jpl kPz;Lk; PDCA process-I njhlq;Fjy;..
 Suitable Tools : Visual controls, SOP, Line graph, Flow chart
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10. jpl;lkpL;jy;
Decide the objective.
Decide the method of achieving it
nray;gL;jy;
Train and Educate.
Do the Work
rhpghh;j;jy;
Check the Result
eltbf;if vLj;jy;
Take corrective action and
Implement it.
P-D-C-A

11. Benefits of PDCA Cycle
 ,jd; %yk; jpl;lkpl;lij ntw;wpfukhf nray;gLj;j KbfpwJ.
 jpl;lkpl;lij nray;gLj;Jifapy; re;jpf;f NeUk; gpur;rpidfis rhpnra;J
nfhs;s KbfpwJ.
 njhlh; Kd;Ndw;wj;jpw;F epiyahd newpKiwfis fl;likf;f cjTfpwJ.
 Process jpl;lkpl;lgb rhpahd ghijapy; nry;fpwjh ,y;iyah vd;gij
mwpaKbfpwJ.
 mt;thW FiwghL VNjDkpUg;gpd;> mjid rhpnra;J nfhs;s ,aYfpwJ.
 midj;J ,lq;fSf;Fk; nghUe;jf;$ba tifapy;> gpur;rpidfis
fz;lwpaTk;> mjidj; jPh;f;fTk; xU Kiwahd> mjpf nrytpy;yhj vspa
topKiwaha; jpfo;fpwJ.
© Sholavandan BALAMURUGAN

12. Quality Circle
Tamil
(jutl;lk; jkpopy;)
https://www.slideshare.net/BalaMurugan272/quality-
circle-tamil
Kaizen Tamil
(nfa;rd;)
https://www.slideshare.net/BalaMurugan272/kaizen-
96728468
Workplace
Safety
https://www.slideshare.net/BalaMurugan272/workpla
ce-safety-93453644
5S Tamil - Basic https://www.slideshare.net/BalaMurugan272/5s-tamil
Click the picture, To access the file

13. e∂wp...
© Sholavandan BALAMURUGAN
B.Sc(CS).,MBA.,M.A(IR).,M.Sc(Psy).,PHRM.,
9043365658 | balamuruganm21@gmail.com
https://www.linkedin.com/in/balamuruganm21/
cq;fsJ re;Njfq;fs;> fUj;Jf;fs;> cjtpf;F jaf;fkpd;wp
njhlh;G nfhs;Sq;fs;.....