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Alternative for Consumables Used on Semiconductor Equipment
3/9/2017Pactec 2nd Source, Inc. - Confidential
Laser
Replacement
Consumables Metrology
Equipment
3/9/2017Pactec 2nd Source, Inc. - Confidential
2
PacTec 2nd Source
PacTec 2nd Source
3/9/2017Pactec 2nd Source, Inc. - Confidential
3
Rebuild of air cooled argon lasers for use in metrology systems.
JDS Uniphase and Spectra Physics:
 Lasers are rebuilt using a new laser plasma tube.
 The new plasma tubes are manufactured in a
controlled cleanroom environment using standards
commonly used in the semiconductor industry for
component manufacturing.
 Once built, the laser tube is tested to verify compliance
with manufacturer’s specifications.
 During the manufacturing process the tube
specifications are tracked and documented.
New Plasma Tube
4
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Old Tube:
 The returned laser head assembly is inspected and
when possible tested to verify cause of failure.
 The laser head is disassembled and old tube removed.
 Laser head prepared for new tube installation.
New Tube:
 Several new optics are installed and aligned on new
tube.
 New tube is pressurized and tested.
 New tube is burned in for several hours.
 New tube is installed in laser head.
Laser Verification and Laser Tube Assembly
5
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Several stages of alignment required during the
rebuild process of a replacement laser:
 New optics to laser tube.
 Laser body to laser head assembly.
 Alignment of beam for near field and far field for tube
to laser head positioning.
Laser Alignment
6
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Laser stabilization and calibration:
 All final alignments are made once the laser is stabilized.
 Laser stability is achieved when the manufacturers system power
requirements and beam profile specifications are established.
 Calibration specification is started by verifying the power and voltage output
required by the system is correct.
 Final calibration is accomplished once the proper tube voltages, current and
power output of the laser head are obtained.
 Total burn-in time for tube as standalone and once installed in laser head is
over 24 hours.
Laser Final Test
7
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Laser Certification 8
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Protecting the alignment for both the optics in the laser, as well
as the tube alignment to the main body, is critical. The rebuilt
laser is shipped in a custom built box made specifically for the
JDS laser assembly.
Laser Packaging
9
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
PacTec warranty:
 Warranty terms cover all argon lasers we sell.
 Laser to be free from defects in materials or workmanship.
 Warranty period for 30mW laser is 5,000 (five thousand) hours or
12 (twelve) months from the date of shipment, whichever first
occurs.
 Warranty period for 75mW laser is 5,000 (five thousand) hours or
10 (ten) months from the date of shipment, whichever first occurs.
 Warranty returns for 2016 were <5% of total shipped.
Laser Warranty
10
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Argon Laser Shipments
11
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Laser support:
 PacTec has several model lasers available for exchange.
 Our spare lasers when available can ship ASAP.
 Our standard lead-time is 3-4 weeks.
 For quick turnaround, we have forecasted “on the shelf” laser tube
availability for both the 30mW and 75mW lasers. New tubes can
be installed in a customer owned laser and shipped within 5 days
once laser is received.
Laser Availability
12
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Model OEM JDS KLA/Tencor
Part
Description
Part Number Part Number
2500
KT
JDSU
JDS Controller PS Controller
Surfscan 62XX
KT
JDSU
2214-30SLQT
2214-30SLQTA
2214-30SLQTC
0105128-000 30mw Laser
Surfscan 64XX
KT
JDSU
2214-30SLQT
2214-30SLQTA
2214-30SLQTC
0105128-000
0158290-000
30mw Laser
Surfscan 76XX
KT
JDSU
2214-30SLQTT 366153 30mw Laser
Surfscan 77XX
KT
JDSU
2214-30SLQTT 366153 30mw Laser
SP1
KT
JDSU
2214-30SLQTA
2214-30SLQTC
0224471-001
365998
30mw Laser
AIT 1
KT
JDSU
2214-30SLQRT 364479 30mw Laser
Laser: 30mW New Tube Rebuilds
13
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Laser: 75mW New Tube Rebuilds
Model OEM JDS
AMAT or
KLA/Tencor
Part
Description
Part Number Part Number
AMAT
Orbot
WF 720
WF 736
AMAT
JDSU
2213-75SLRAM 21104844 75mW Laser
ADE CR KTTJDSU 2213-75SLT 75mW Laser
SP1 DLS
KT
JDSU
2213-75TSLKTB
With Rings
0278424-000 75mw Laser
SP1 DLS
KT
Spectra Physics
185P-F1209 0278424-000 75mW Laser
AIT,
AIT 2, XP
KT
JDSU
2213-75TSLKTA
2213-75TSLKTB
2213-75TSLKTD
0106301-001
21171804
75mw Laser
AIT 3
KT
JDSU
2213-75TSLKTB 0106301-001 75mw Laser
14
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Various Laser Head New Tube Rebuilds
Model OEM
JDS
Part Number
Part Number
Part
Description
Thermawave
420
Thermawave
JDSU
2211-20SLAT 20mw Laser
Estek
Estek
JDSU
2214-20SL 20mw Laser
Ultrapointe
Ultrapointe
JDSU
2214-25MLUP 25mw Laser
15
Confidential: Internal Distribution Only
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
Confidential: Internal Distribution Only
Repaired Argon Laser Power Supplies
Model OEM Model Number Part Number
Part
Description
KLA Tencor JDSU 2114B-30SLT 168807
30mW Laser
Power Supply
KLA Tencor JDSU 2113-75SLT
75mW Laser
Power Supply
KLA Tencor Spectra Physics 285-FA01 0029941-001
75mW Laser
Power Supply
16
ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
ALTERNATIVE FOR CONSUMABLES USED ON
SEMICONDUCTOR EQUIPMENT
Repaired Argon Laser Power Supplies
Confidential: Internal Distribution Only
Model OEM Model Number Part Number
Part
Description
KLA Tencor JDSU 2114B-30SLT 168807
30mW Laser
Power Supply
KLA Tencor JDSU 2113-75SLT
75mW Laser
Power Supply
KLA Tencor Spectra Physics 285-FA01 0029941-001
75mW Laser
Power Supply
17
ALTERNATIVE FOR CONSUMABLES USED ON
SEMICONDUCTOR EQUIPMENT
Confidential: Internal Distribution Only
Thank you
Contact Information:
Ed West
PacTec 2nd Source, Inc.
cell: 949 735-2567
office: 360 719-1822
email to: EdWest@PacTec2ndSource.com
website: www.PacTec2ndSource.com
18

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Alternative Consumables for Semiconductor Equipment

  • 1. Alternative for Consumables Used on Semiconductor Equipment 3/9/2017Pactec 2nd Source, Inc. - Confidential
  • 2. Laser Replacement Consumables Metrology Equipment 3/9/2017Pactec 2nd Source, Inc. - Confidential 2 PacTec 2nd Source
  • 3. PacTec 2nd Source 3/9/2017Pactec 2nd Source, Inc. - Confidential 3 Rebuild of air cooled argon lasers for use in metrology systems.
  • 4. JDS Uniphase and Spectra Physics:  Lasers are rebuilt using a new laser plasma tube.  The new plasma tubes are manufactured in a controlled cleanroom environment using standards commonly used in the semiconductor industry for component manufacturing.  Once built, the laser tube is tested to verify compliance with manufacturer’s specifications.  During the manufacturing process the tube specifications are tracked and documented. New Plasma Tube 4 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 5. Old Tube:  The returned laser head assembly is inspected and when possible tested to verify cause of failure.  The laser head is disassembled and old tube removed.  Laser head prepared for new tube installation. New Tube:  Several new optics are installed and aligned on new tube.  New tube is pressurized and tested.  New tube is burned in for several hours.  New tube is installed in laser head. Laser Verification and Laser Tube Assembly 5 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 6. Several stages of alignment required during the rebuild process of a replacement laser:  New optics to laser tube.  Laser body to laser head assembly.  Alignment of beam for near field and far field for tube to laser head positioning. Laser Alignment 6 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 7. Laser stabilization and calibration:  All final alignments are made once the laser is stabilized.  Laser stability is achieved when the manufacturers system power requirements and beam profile specifications are established.  Calibration specification is started by verifying the power and voltage output required by the system is correct.  Final calibration is accomplished once the proper tube voltages, current and power output of the laser head are obtained.  Total burn-in time for tube as standalone and once installed in laser head is over 24 hours. Laser Final Test 7 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 8. Laser Certification 8 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 9. Protecting the alignment for both the optics in the laser, as well as the tube alignment to the main body, is critical. The rebuilt laser is shipped in a custom built box made specifically for the JDS laser assembly. Laser Packaging 9 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 10. PacTec warranty:  Warranty terms cover all argon lasers we sell.  Laser to be free from defects in materials or workmanship.  Warranty period for 30mW laser is 5,000 (five thousand) hours or 12 (twelve) months from the date of shipment, whichever first occurs.  Warranty period for 75mW laser is 5,000 (five thousand) hours or 10 (ten) months from the date of shipment, whichever first occurs.  Warranty returns for 2016 were <5% of total shipped. Laser Warranty 10 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 11. Argon Laser Shipments 11 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 12. Laser support:  PacTec has several model lasers available for exchange.  Our spare lasers when available can ship ASAP.  Our standard lead-time is 3-4 weeks.  For quick turnaround, we have forecasted “on the shelf” laser tube availability for both the 30mW and 75mW lasers. New tubes can be installed in a customer owned laser and shipped within 5 days once laser is received. Laser Availability 12 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 13. Model OEM JDS KLA/Tencor Part Description Part Number Part Number 2500 KT JDSU JDS Controller PS Controller Surfscan 62XX KT JDSU 2214-30SLQT 2214-30SLQTA 2214-30SLQTC 0105128-000 30mw Laser Surfscan 64XX KT JDSU 2214-30SLQT 2214-30SLQTA 2214-30SLQTC 0105128-000 0158290-000 30mw Laser Surfscan 76XX KT JDSU 2214-30SLQTT 366153 30mw Laser Surfscan 77XX KT JDSU 2214-30SLQTT 366153 30mw Laser SP1 KT JDSU 2214-30SLQTA 2214-30SLQTC 0224471-001 365998 30mw Laser AIT 1 KT JDSU 2214-30SLQRT 364479 30mw Laser Laser: 30mW New Tube Rebuilds 13 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 14. Laser: 75mW New Tube Rebuilds Model OEM JDS AMAT or KLA/Tencor Part Description Part Number Part Number AMAT Orbot WF 720 WF 736 AMAT JDSU 2213-75SLRAM 21104844 75mW Laser ADE CR KTTJDSU 2213-75SLT 75mW Laser SP1 DLS KT JDSU 2213-75TSLKTB With Rings 0278424-000 75mw Laser SP1 DLS KT Spectra Physics 185P-F1209 0278424-000 75mW Laser AIT, AIT 2, XP KT JDSU 2213-75TSLKTA 2213-75TSLKTB 2213-75TSLKTD 0106301-001 21171804 75mw Laser AIT 3 KT JDSU 2213-75TSLKTB 0106301-001 75mw Laser 14 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 15. Various Laser Head New Tube Rebuilds Model OEM JDS Part Number Part Number Part Description Thermawave 420 Thermawave JDSU 2211-20SLAT 20mw Laser Estek Estek JDSU 2214-20SL 20mw Laser Ultrapointe Ultrapointe JDSU 2214-25MLUP 25mw Laser 15 Confidential: Internal Distribution Only ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 16. ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT Confidential: Internal Distribution Only Repaired Argon Laser Power Supplies Model OEM Model Number Part Number Part Description KLA Tencor JDSU 2114B-30SLT 168807 30mW Laser Power Supply KLA Tencor JDSU 2113-75SLT 75mW Laser Power Supply KLA Tencor Spectra Physics 285-FA01 0029941-001 75mW Laser Power Supply 16 ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT
  • 17. ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT Repaired Argon Laser Power Supplies Confidential: Internal Distribution Only Model OEM Model Number Part Number Part Description KLA Tencor JDSU 2114B-30SLT 168807 30mW Laser Power Supply KLA Tencor JDSU 2113-75SLT 75mW Laser Power Supply KLA Tencor Spectra Physics 285-FA01 0029941-001 75mW Laser Power Supply 17
  • 18. ALTERNATIVE FOR CONSUMABLES USED ON SEMICONDUCTOR EQUIPMENT Confidential: Internal Distribution Only Thank you Contact Information: Ed West PacTec 2nd Source, Inc. cell: 949 735-2567 office: 360 719-1822 email to: EdWest@PacTec2ndSource.com website: www.PacTec2ndSource.com 18