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© Roxtec International AB
Roxtec applications in
PDC’s and MCC’s
© Roxtec International AB
Roxtec in Modular Substations
© Roxtec International AB
Modular Substation Design
Preferred method for installing
electrical and control system in
industrial applications
Reduces cost by allowing for pre-
commissioning of buildings prior
to installation
The on-site termination of
conductors and cables into
equipment can often be an issue.
Choosing wrong type of
penetration devices can be costly.
© Roxtec International AB
Traditional Cable Termination Options
Removable plate with glands
•Removable steel plate allows for holes to
be pre-drilled in shop
•Once installed, its difficult and hazardous
to drill more holes if running a new cable
•Each connector hole must be de-burred to
prevent damage to conductor insulation
© Roxtec International AB
Traditional Cable Termination Options
Punching bottom plate of switchgear
Incorporated plate allows for easy
hole punching
Large sections of floor must be
removed to gain access to the
equipment
Future additions may be difficult to
access as a plate may be needed
above and below the cable
connector
Plate may be too thin for larger
connectors and may lead to
deformation
© Roxtec International AB
Roxtec BG™ Termination Method
•Transit frame is welded or bolted to the
bottom of the substation
•Roxtec BG™ Multidiameter™ modules are
inserted and compressed to create a fire
resistant, gas tight, water tight seal.
•Allows for a large amount of cable to be
passed through a small foot print.
•Future expansion is provided by spare
blocks within the frame.
© Roxtec International AB
Substation / MCC Building Penetrations
BEFOREROXTEC
• 88 floor cutouts (panels)
• Panel cutouts require drilling or fabrication in field
© Roxtec International AB
Substation / MCC Building Penetrations
USINGROXTEC
• 60 floor cutouts – 32% reduction
• Roxtec frames welded or bolted to bottom-side of floor; building
shipped ready for cable install and sealing with Roxtec
components
© Roxtec International AB
© Roxtec International AB
Standards North America
CSA 22.2 No. 18.03 - 04
– Conduit, Tubing, and Cable Fittings
UL514B
– Conduit, Tubing, and Cable Fittings
CSA 22.2 No. 41-07
– Grounding and Bonding Equipment
UL467
– Grounding and Bonding Equipment
© Roxtec International AB
Testing Parameters
Bonding – CSA 22.2 No. 18-03
Electrical Bond – 30 Amps
Mechanical Impact, Pull-out, & Cable
Bending
Re-test Electrical Bond – 30 Amps
Voltage Drop cannot exceed 50mV
© Roxtec International AB
Testing Parameters
Grounding – CSA 22.2 No. 41-07
Fault current per UL514B Table 21
Conduit or knockout
trade size
Metric designator Largest Ungrounded
neutral conductor
Test time,
seconds
Currents,
ampres
Minimum size of copper
leads used to connect
sample assemblyto
current source
AWG mm2
AWG mm2
- - 14 2.1 4 300 14 2.1
3/8 12 12 3.3 4 470 12 3.3
- - 10 5.3 4 750 10 5.3
1/2 16 8 8.4 4 1180 8 8.4
3/4, 1 21, 27 6 13.3 6 1530 6 13.3
1-1/4, 1-1/2, 35, 41 4 21.2 6 2450 4 21.2
- - 3 26.7 6 3100 3 26.7
2 53 2 33.6 6 3900 2 33.6
2-1/2 63 1 42.4 6 4900 1 42.4
3, 3-1/2, 4 78, 91, 103 1/0 53.5 9 5050 1/0 53.5
5, 6 129. 155 3/0 + 85.0 + 9 8030 3/0 + 85.0 +
Table 21
Test currents and times
(See Clause 8.9.1.1, 8.9.1.4, 8.9.1.5, 8.9.3.1, 8.9.3.2, 8.9.6.1, 8.9.6.2 and 8.30.7.1).
© Roxtec International AB
Testing Parameters
Successful Grounding Values for
Roxtec Modules
© Roxtec International AB
Testing Parameters
Pull Out testing –CSA 22.2 No 18 3-04
© Roxtec International AB
Assembly
Metal clad and armored
cable types
– Continuously welded and interlocking
armored cables, such as MC, MC-HL,
TECK, AC, ACWU and ACIC.
– Cables with a circular cross-section,
such as wire and braided armored
cables (..WA, ..WB), smooth metal
tubes and foil sheathed cables
MC & Teck Cable
SWA Cable
SWB Cable
© Roxtec International AB
Product design
A recessed tin-plated
copper braid with low
contact impedance and high
current carrying capability
Braid flexibility allows for
uneven surfaces such as
corrugated, wired, and
braided shields/armors
Anti-short bushing and
shrink tube may be required
to protect inner conductors
for some type of cables

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Roxtec BG Applications

  • 1. © Roxtec International AB Roxtec applications in PDC’s and MCC’s
  • 2. © Roxtec International AB Roxtec in Modular Substations
  • 3. © Roxtec International AB Modular Substation Design Preferred method for installing electrical and control system in industrial applications Reduces cost by allowing for pre- commissioning of buildings prior to installation The on-site termination of conductors and cables into equipment can often be an issue. Choosing wrong type of penetration devices can be costly.
  • 4. © Roxtec International AB Traditional Cable Termination Options Removable plate with glands •Removable steel plate allows for holes to be pre-drilled in shop •Once installed, its difficult and hazardous to drill more holes if running a new cable •Each connector hole must be de-burred to prevent damage to conductor insulation
  • 5. © Roxtec International AB Traditional Cable Termination Options Punching bottom plate of switchgear Incorporated plate allows for easy hole punching Large sections of floor must be removed to gain access to the equipment Future additions may be difficult to access as a plate may be needed above and below the cable connector Plate may be too thin for larger connectors and may lead to deformation
  • 6. © Roxtec International AB Roxtec BG™ Termination Method •Transit frame is welded or bolted to the bottom of the substation •Roxtec BG™ Multidiameter™ modules are inserted and compressed to create a fire resistant, gas tight, water tight seal. •Allows for a large amount of cable to be passed through a small foot print. •Future expansion is provided by spare blocks within the frame.
  • 7. © Roxtec International AB Substation / MCC Building Penetrations BEFOREROXTEC • 88 floor cutouts (panels) • Panel cutouts require drilling or fabrication in field
  • 8. © Roxtec International AB Substation / MCC Building Penetrations USINGROXTEC • 60 floor cutouts – 32% reduction • Roxtec frames welded or bolted to bottom-side of floor; building shipped ready for cable install and sealing with Roxtec components
  • 10. © Roxtec International AB Standards North America CSA 22.2 No. 18.03 - 04 – Conduit, Tubing, and Cable Fittings UL514B – Conduit, Tubing, and Cable Fittings CSA 22.2 No. 41-07 – Grounding and Bonding Equipment UL467 – Grounding and Bonding Equipment
  • 11. © Roxtec International AB Testing Parameters Bonding – CSA 22.2 No. 18-03 Electrical Bond – 30 Amps Mechanical Impact, Pull-out, & Cable Bending Re-test Electrical Bond – 30 Amps Voltage Drop cannot exceed 50mV
  • 12. © Roxtec International AB Testing Parameters Grounding – CSA 22.2 No. 41-07 Fault current per UL514B Table 21 Conduit or knockout trade size Metric designator Largest Ungrounded neutral conductor Test time, seconds Currents, ampres Minimum size of copper leads used to connect sample assemblyto current source AWG mm2 AWG mm2 - - 14 2.1 4 300 14 2.1 3/8 12 12 3.3 4 470 12 3.3 - - 10 5.3 4 750 10 5.3 1/2 16 8 8.4 4 1180 8 8.4 3/4, 1 21, 27 6 13.3 6 1530 6 13.3 1-1/4, 1-1/2, 35, 41 4 21.2 6 2450 4 21.2 - - 3 26.7 6 3100 3 26.7 2 53 2 33.6 6 3900 2 33.6 2-1/2 63 1 42.4 6 4900 1 42.4 3, 3-1/2, 4 78, 91, 103 1/0 53.5 9 5050 1/0 53.5 5, 6 129. 155 3/0 + 85.0 + 9 8030 3/0 + 85.0 + Table 21 Test currents and times (See Clause 8.9.1.1, 8.9.1.4, 8.9.1.5, 8.9.3.1, 8.9.3.2, 8.9.6.1, 8.9.6.2 and 8.30.7.1).
  • 13. © Roxtec International AB Testing Parameters Successful Grounding Values for Roxtec Modules
  • 14. © Roxtec International AB Testing Parameters Pull Out testing –CSA 22.2 No 18 3-04
  • 15. © Roxtec International AB Assembly Metal clad and armored cable types – Continuously welded and interlocking armored cables, such as MC, MC-HL, TECK, AC, ACWU and ACIC. – Cables with a circular cross-section, such as wire and braided armored cables (..WA, ..WB), smooth metal tubes and foil sheathed cables MC & Teck Cable SWA Cable SWB Cable
  • 16. © Roxtec International AB Product design A recessed tin-plated copper braid with low contact impedance and high current carrying capability Braid flexibility allows for uneven surfaces such as corrugated, wired, and braided shields/armors Anti-short bushing and shrink tube may be required to protect inner conductors for some type of cables