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Roxtec BG Applications
1.
© Roxtec International
AB Roxtec applications in PDC’s and MCC’s
2.
© Roxtec International
AB Roxtec in Modular Substations
3.
© Roxtec International
AB Modular Substation Design Preferred method for installing electrical and control system in industrial applications Reduces cost by allowing for pre- commissioning of buildings prior to installation The on-site termination of conductors and cables into equipment can often be an issue. Choosing wrong type of penetration devices can be costly.
4.
© Roxtec International
AB Traditional Cable Termination Options Removable plate with glands •Removable steel plate allows for holes to be pre-drilled in shop •Once installed, its difficult and hazardous to drill more holes if running a new cable •Each connector hole must be de-burred to prevent damage to conductor insulation
5.
© Roxtec International
AB Traditional Cable Termination Options Punching bottom plate of switchgear Incorporated plate allows for easy hole punching Large sections of floor must be removed to gain access to the equipment Future additions may be difficult to access as a plate may be needed above and below the cable connector Plate may be too thin for larger connectors and may lead to deformation
6.
© Roxtec International
AB Roxtec BG™ Termination Method •Transit frame is welded or bolted to the bottom of the substation •Roxtec BG™ Multidiameter™ modules are inserted and compressed to create a fire resistant, gas tight, water tight seal. •Allows for a large amount of cable to be passed through a small foot print. •Future expansion is provided by spare blocks within the frame.
7.
© Roxtec International
AB Substation / MCC Building Penetrations BEFOREROXTEC • 88 floor cutouts (panels) • Panel cutouts require drilling or fabrication in field
8.
© Roxtec International
AB Substation / MCC Building Penetrations USINGROXTEC • 60 floor cutouts – 32% reduction • Roxtec frames welded or bolted to bottom-side of floor; building shipped ready for cable install and sealing with Roxtec components
9.
© Roxtec International
AB
10.
© Roxtec International
AB Standards North America CSA 22.2 No. 18.03 - 04 – Conduit, Tubing, and Cable Fittings UL514B – Conduit, Tubing, and Cable Fittings CSA 22.2 No. 41-07 – Grounding and Bonding Equipment UL467 – Grounding and Bonding Equipment
11.
© Roxtec International
AB Testing Parameters Bonding – CSA 22.2 No. 18-03 Electrical Bond – 30 Amps Mechanical Impact, Pull-out, & Cable Bending Re-test Electrical Bond – 30 Amps Voltage Drop cannot exceed 50mV
12.
© Roxtec International
AB Testing Parameters Grounding – CSA 22.2 No. 41-07 Fault current per UL514B Table 21 Conduit or knockout trade size Metric designator Largest Ungrounded neutral conductor Test time, seconds Currents, ampres Minimum size of copper leads used to connect sample assemblyto current source AWG mm2 AWG mm2 - - 14 2.1 4 300 14 2.1 3/8 12 12 3.3 4 470 12 3.3 - - 10 5.3 4 750 10 5.3 1/2 16 8 8.4 4 1180 8 8.4 3/4, 1 21, 27 6 13.3 6 1530 6 13.3 1-1/4, 1-1/2, 35, 41 4 21.2 6 2450 4 21.2 - - 3 26.7 6 3100 3 26.7 2 53 2 33.6 6 3900 2 33.6 2-1/2 63 1 42.4 6 4900 1 42.4 3, 3-1/2, 4 78, 91, 103 1/0 53.5 9 5050 1/0 53.5 5, 6 129. 155 3/0 + 85.0 + 9 8030 3/0 + 85.0 + Table 21 Test currents and times (See Clause 8.9.1.1, 8.9.1.4, 8.9.1.5, 8.9.3.1, 8.9.3.2, 8.9.6.1, 8.9.6.2 and 8.30.7.1).
13.
© Roxtec International
AB Testing Parameters Successful Grounding Values for Roxtec Modules
14.
© Roxtec International
AB Testing Parameters Pull Out testing –CSA 22.2 No 18 3-04
15.
© Roxtec International
AB Assembly Metal clad and armored cable types – Continuously welded and interlocking armored cables, such as MC, MC-HL, TECK, AC, ACWU and ACIC. – Cables with a circular cross-section, such as wire and braided armored cables (..WA, ..WB), smooth metal tubes and foil sheathed cables MC & Teck Cable SWA Cable SWB Cable
16.
© Roxtec International
AB Product design A recessed tin-plated copper braid with low contact impedance and high current carrying capability Braid flexibility allows for uneven surfaces such as corrugated, wired, and braided shields/armors Anti-short bushing and shrink tube may be required to protect inner conductors for some type of cables
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