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Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
Builds World Class Food factories
Packaging of Concentrated Milk Product
1
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
Builds World Class Food factories
1 Introduction
1.1 Characteristics of concentrated milk
CONTENTS
2
1.2 Type of concentrated milk products
2 Factors Affecting Selection Of Packaging Material
3 Kinds of Packaging Material
4 Packaging Machine
5 Innovation In Packaging Material
6 References
X About PMG Engineering
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
1. Introduction
3
 Concentrated milk products are
processed dairy items
 It includes processing such as:
‒ Evaporation and
‒ Condensation
 Commonly used in Cooking,
baking and confectionary, as it :
‒ Boost flavor
‒ Add richness and creaminess to
various recipes because of their
small storage,
‒ Ability to retain nutrients, and
‒ Wide range of culinary
applications.
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
4
 They are typically packaged in
airtight, sterilized cans or tubes to
ensure prolonged shelf life as it
require longer shelf life.
 The convenient and compact
packaging maintains product
integrity.
1. Introduction
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
5
Thicker consistency
Higher milk solids (30-45%)
Intensified flavor (Caramelization & Maillard reaction)
1.1. Characteristics of concentrated milk
1. Introduction
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
Condensed Milk Product Evaporated Milk Product
1. Introduction
6
Processing involves 3
steps:
 Heating with
evaporation under
vacuum condition
 Concentration to ~30-
40%TSS
 Sweeting with added
lactose crystal/sucrose
 Moisture content: 60-
70%
 Heated at low pressure
(partial vacuum)
 Free water evaporated
into vapour at below
boiling point of milk
 Operational
temperature: 43–60°C
 ~70% moisture
content
1.2. Type of Concentrated Milk Products
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
7
Khoa
• Processing involves
3 steps:
• Evaporation
• Drying generally
via spray drier
• Moisture content:
~ 2-3%
Dried milk powder
• Further heating of
evaporated milk till
1/3 consistency
results khoa as a
product
• TSS: 65%
• Usage: sweets
production
Other derivatives of concentrated milk products
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
2. Factors Affecting Selection of
Packaging Material
8
Barrier Properties: moisture and oxygen barrier
Light Protection: As product is light sensitive to
Seal Integrity: To maintain the product's freshness and shelf life.
Durability: Enough to withstand transportation and handling
Cost-Effectiveness: To ensure economic viability
Adaptability: Resistance to corrosion or reactions with the
product
Printability & Consumer Convenience
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
3. Kinds of Packaging Material
9
Barrel
MOC: Wood
or metal
Size: 100-300
Kg or more
Lining: wax
or polythene
liners
(internally)
Filling Temp.
~15.5°C
Drum
MOC: Metal
(EX: Tin,
Steel drum
containers)
Size: 50-250
Kg
Lining: Same
as for barrel
Filling Temp.
~15.5°C.
Metal
cans
Metal type:
plain tin,
steel coated
tin
Lining: With
or without
lacquering
Size range:
0.2 – 5 Kg
Plastic
bottles
MOC: PET &
HDPE
Size: 250 mL
to 1000 mL
Glass
bottles
MOC: Glass
Size: 250 mL
to 1000 mL
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
4. Packaging Machine
10
1. Barrel/ drum filling machine
• Designed to fill drums and barrels
• Used for variety of food product
with aim of storage for longer
duration.
• Can be semi-automatic or fully
automatic machine
Benefits:
‒ Increase production efficiency,
‒ Reduce waste, and
‒ Ensure accurate filling
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
2. Can filling machine
11
4. Packaging Machine
• Essential in filling a wide variety of both
free-flowing and non-free-flowing
powdered or granulated products.
• Assures the smooth procedure for
various sizes and shapes of packaging
cans
Basic parts:
‒ Hopper
‒ Auger Filling Head
‒ Control Panel
‒ Sensor
‒ Weigher/Measuring Cup
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
 These types of packs used to pack evaporated milk in today’s trends, and currently
marketed by brands such as Nestle and Turm etc.
 Packaging done in aseptic environment (by keeping out the microorganism)
 6 different types of layer are used with inner lining of LLDPE/PET layer
5. Innovation In Packaging Material
12
PET
PET
Al
PET
a.Cell
u-
lose
a.PET
Aseptic tetra-packs
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
13
• Ramonaityte D. T. (2001) Copper, zinc, tin and lead in canned evaporated milk,
produced in Lithuania: the initial content and its change at storage. Food
Additives and Contaminants, 18 (1) 31–37.
https://doi.org/10.1080/02652030010008805
• Adams I.U., Happiness I.U. (2010) Estimation of toxic metals in canned milk
products from unlaquered tin plate cans. Journal of American Science, 6 (5) 173-
178.
• (Tonnes, M. (2000). Packaging of milk and dairy products. Economic Survey, 1,
81.))
• Evaporated Milk 340 G / 319 Ml - New Tetra Pack Evaporated Milk PNG Image |
Transparent PNG Free Download on SeekPNG
• https://l1nk.dev/6qTTL
• Layer arrangement in the Tetra Pak packaging. | Download Scientific Diagram
(researchgate.net)
6. References
Build World Class Food factories
PMG Engineering Private Limited
The End-to-End Engineering Company in Food Industry
info@pmg.engineering | www.pmg.engineering
Competent People. Smarter Work Systems. Exceptional Customer Interactions.
We deliver End-to-End Engineering Design and Construction Management
Projects in Food and Beverage Industry.
Meeting Global Benchmarks
In ENGINEERING DESIGN and PROJECT MANAGEMENT
for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY
Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety
Key Clients
We deliver End-to-End Engineering Design and Construction Management
Projects in Food and Beverage Industry.
Meeting Global Benchmarks
In ENGINEERING DESIGN and PROJECT MANAGEMENT
for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY
Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety
Key Clients
We deliver End-to-End Engineering Design and Construction Management
Projects in Food and Beverage Industry.
Meeting Global Benchmarks
In ENGINEERING DESIGN and PROJECT MANAGEMENT
for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY
Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety
Key Clients
Our Clients
#

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Packaging of Concentrated Milk Product.pptx

  • 1. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Builds World Class Food factories Packaging of Concentrated Milk Product 1
  • 2. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Builds World Class Food factories 1 Introduction 1.1 Characteristics of concentrated milk CONTENTS 2 1.2 Type of concentrated milk products 2 Factors Affecting Selection Of Packaging Material 3 Kinds of Packaging Material 4 Packaging Machine 5 Innovation In Packaging Material 6 References X About PMG Engineering
  • 3. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 1. Introduction 3  Concentrated milk products are processed dairy items  It includes processing such as: ‒ Evaporation and ‒ Condensation  Commonly used in Cooking, baking and confectionary, as it : ‒ Boost flavor ‒ Add richness and creaminess to various recipes because of their small storage, ‒ Ability to retain nutrients, and ‒ Wide range of culinary applications.
  • 4. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 4  They are typically packaged in airtight, sterilized cans or tubes to ensure prolonged shelf life as it require longer shelf life.  The convenient and compact packaging maintains product integrity. 1. Introduction
  • 5. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 5 Thicker consistency Higher milk solids (30-45%) Intensified flavor (Caramelization & Maillard reaction) 1.1. Characteristics of concentrated milk 1. Introduction
  • 6. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Condensed Milk Product Evaporated Milk Product 1. Introduction 6 Processing involves 3 steps:  Heating with evaporation under vacuum condition  Concentration to ~30- 40%TSS  Sweeting with added lactose crystal/sucrose  Moisture content: 60- 70%  Heated at low pressure (partial vacuum)  Free water evaporated into vapour at below boiling point of milk  Operational temperature: 43–60°C  ~70% moisture content 1.2. Type of Concentrated Milk Products
  • 7. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 7 Khoa • Processing involves 3 steps: • Evaporation • Drying generally via spray drier • Moisture content: ~ 2-3% Dried milk powder • Further heating of evaporated milk till 1/3 consistency results khoa as a product • TSS: 65% • Usage: sweets production Other derivatives of concentrated milk products
  • 8. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 2. Factors Affecting Selection of Packaging Material 8 Barrier Properties: moisture and oxygen barrier Light Protection: As product is light sensitive to Seal Integrity: To maintain the product's freshness and shelf life. Durability: Enough to withstand transportation and handling Cost-Effectiveness: To ensure economic viability Adaptability: Resistance to corrosion or reactions with the product Printability & Consumer Convenience
  • 9. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 3. Kinds of Packaging Material 9 Barrel MOC: Wood or metal Size: 100-300 Kg or more Lining: wax or polythene liners (internally) Filling Temp. ~15.5°C Drum MOC: Metal (EX: Tin, Steel drum containers) Size: 50-250 Kg Lining: Same as for barrel Filling Temp. ~15.5°C. Metal cans Metal type: plain tin, steel coated tin Lining: With or without lacquering Size range: 0.2 – 5 Kg Plastic bottles MOC: PET & HDPE Size: 250 mL to 1000 mL Glass bottles MOC: Glass Size: 250 mL to 1000 mL
  • 10. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 4. Packaging Machine 10 1. Barrel/ drum filling machine • Designed to fill drums and barrels • Used for variety of food product with aim of storage for longer duration. • Can be semi-automatic or fully automatic machine Benefits: ‒ Increase production efficiency, ‒ Reduce waste, and ‒ Ensure accurate filling
  • 11. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 2. Can filling machine 11 4. Packaging Machine • Essential in filling a wide variety of both free-flowing and non-free-flowing powdered or granulated products. • Assures the smooth procedure for various sizes and shapes of packaging cans Basic parts: ‒ Hopper ‒ Auger Filling Head ‒ Control Panel ‒ Sensor ‒ Weigher/Measuring Cup
  • 12. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering  These types of packs used to pack evaporated milk in today’s trends, and currently marketed by brands such as Nestle and Turm etc.  Packaging done in aseptic environment (by keeping out the microorganism)  6 different types of layer are used with inner lining of LLDPE/PET layer 5. Innovation In Packaging Material 12 PET PET Al PET a.Cell u- lose a.PET Aseptic tetra-packs
  • 13. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering 13 • Ramonaityte D. T. (2001) Copper, zinc, tin and lead in canned evaporated milk, produced in Lithuania: the initial content and its change at storage. Food Additives and Contaminants, 18 (1) 31–37. https://doi.org/10.1080/02652030010008805 • Adams I.U., Happiness I.U. (2010) Estimation of toxic metals in canned milk products from unlaquered tin plate cans. Journal of American Science, 6 (5) 173- 178. • (Tonnes, M. (2000). Packaging of milk and dairy products. Economic Survey, 1, 81.)) • Evaporated Milk 340 G / 319 Ml - New Tetra Pack Evaporated Milk PNG Image | Transparent PNG Free Download on SeekPNG • https://l1nk.dev/6qTTL • Layer arrangement in the Tetra Pak packaging. | Download Scientific Diagram (researchgate.net) 6. References
  • 14. Build World Class Food factories PMG Engineering Private Limited The End-to-End Engineering Company in Food Industry info@pmg.engineering | www.pmg.engineering Competent People. Smarter Work Systems. Exceptional Customer Interactions. We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients We deliver End-to-End Engineering Design and Construction Management Projects in Food and Beverage Industry. Meeting Global Benchmarks In ENGINEERING DESIGN and PROJECT MANAGEMENT for FOOD and BEVERAGE Industry with SINGLE POINT ACCOUNTABILITY Process Engineering | Project Management | Mechanical | Electrical | Automation | Food Safety Key Clients Our Clients #

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