Orca creation company presentation

Company Profile

04.2013

Content:
About Us

Range of Services

Portfolio

Customer List

About Orca Creation

• Established since 2005

• A team with more then 10 years of design experiences

• Specialized in product design & program management

• Established design system and global working exposure

• Exercise IP Control towards product & client information

Turning Intangible Ideas Into Product Reality www.orcacreation.net

Company Organization Chart

General Manager
Lee Wee Thuang

Admin &
Business Program Research &
Finance Procurement
Development Management Development
Jennifer Tan PL Chon
WT Lee PL Chon KS Aw
Vivian Lim

KS Aw
Kelly Tan Elvin Chee
FS Chai KW Fong
Ashley Wong PL Chon
Prem FS Chai M. Faeez
LC Lee M. Nasir
LC Lee Selamat
CH Lim Shaharuddin
Zikri
LC Chong Ryan Jung
Antonio Jo


Range of Services:

Product Design & Development

Engineering Analysis & Consultancy

Program Management

Product Design & Development

Our product design team specializes in
product enclosure design, mechanism
design and design for manufacturing.

We work on
Unigraphics, ProEngineer, Solidwork and
One Space Designer.


Product Design Services

Project Product Product Tooling Development Mass
Start Conceptualization Design Support Build Support Production
Support

Project Schedule Industrial Design Component Layout DFM Design Refinement Mass Production
Issue Support
Project Brief Initial Concept Design Detail Concept Mold Flow Analysis Reliability Test
Design Support Cost Reduction
Design Specification UI exploration Tooling Design Activities Support
Assembly Concept Review Compliance Test /
RACI/Com. Matrix Product Cost Analysis Design Certification Support
Electrode Verification
Product Feasibility Mock Up & Validation 3D Modeling ATL Support
Study Mold Trial
Detail Design Product FA & Buy Off
Component FA & Support
EE Co-development Process Capability
Report Verification
Design Analysis
Cosmetic Buy Off
Prototype & Support
Validation

User Testing Support

Design Improvement

3D Data Release

2D Drawing Release


Product Matrix
Engineering

Simple Complex

Design


Light Pipe Design

Light Effect

A novel 1-LED solution for true uniformity
and energy efficiency. The lens profile is
optimized to minimize energy lost


Gearing Mechanism Design

A patterned rack & pinion + worm gear
mechanism led to an elegant user interface
with very fine and smooth movement


IP67 Ingression Protection Design

• Over Mold PC Lens
• Acoustic Membrane
• Ultrasonic Welding on Casing
• Over Mold Battery Contact
• Rubber Seal on Speaker
• Double Injection TPE Seal on Casing

Ruggedized life saving equipment to
withstand the hazardous environment of the
underground mine.


Aesthetic Design

Attention to details and expertise in various
manufacturing processes is key to bring out
the aesthetic value of the product.


Structural Mechanism Design

Able to rotate/Tilt LCD
Easy height adjustment
Right choice of material and extensive
engineering calculation lead to elegant user
experience and sturdy structure.


Printer Enclosure Design

PCA COVER M
DOOR TOP
SENSOR
MPCA COVER
COVER CARRIEGE
MOTOR
COVE
R FAX

PCA LOGIC ASSY-PRINT
BOARD MECH
(WALLACE)

ASSY
ASSY
SPEAKER
DUPLEXER
WITH COVER COVER BASE
PRINT

COVER M
FRONT PRINT

SS COVER
COVER FAX SERVICE
BOTTOM CENTER
PRINT

TRAY CHEEK
FLEXI INPUT PRINT
GUIDE

ASSY TRAY M
OUTPUT
COVER
CONNECTO
R HARNESS
PRINT TRACK WIDTH
ADJUST
PCA
WIRELESS GUIDE M
MODULE LIGHT BUTTON WIDTH ADJUST
NEPTUNE PIPE WIRELESS PRINT
BASE

Innovative part break and low material
usage reduce overall product cost and
simplify assembly and servicing processes.


Paper Path Architecture Design

New paper path architecture design with
improved throughput.


Our Design Knowledge

Metal

Light
Illumination

Mechanism



Button

Hinges

Ingression
Protection



Double
Injection

Ergonomics

Dimensional
Robustness


Engineering Analysis & Consultancy

Our design consultancy team reviews the
product design, performs engineering
analysis and recommends design solution
to improve product reliability and design
robustness.

We work on Ansys, Moldflow and TracePro.


Cam Profile Simulation & Optimization

Cam profile optimization to achieve good
user experience in hinge operation, while
maintaining the hinge retention force.


Structure Analysis & Improvement

FEA analysis and design improvement of
the printer base to improve the drop test
performance.


Lens Design & Simulation

Focused
Lighting

Diffused
Lighting

Lens profile optimization produce different
light diffusion effect with minimum energy
lost


Tolerance Stack-up Analysis

A thorough tolerance stack-up analysis
exercise on the functional and cosmetically
critical area to ensure the design robustness
of the industrial printer


Program Management (PM)

Our program management team gathers
and manages the best resources to realize
the product goal, in terms of product
quality and time to market.

We build in Asia and ship to worldwide.


Program Operation Structure
Product Development

Industrial Mechanical Electronic Design
Design Design Design QA

Manufacturing Operation

NPI Process Product Tooling
Engineering QA Managem’t Program Our
Managem’t
Manager Customer

Procurem’t Material Material Purchasing
Managem’t Planning

Order
Logistics
Managem’t


CDM flow Chart


Program Management Services

(1) Prototype Management

(2) Industrialization Management

(3) Contract Design Manufacturing


Prototype Management

Functional Case Part Prototype

Functional ID Prototype


Prototype Management

Mechanism Prototype

Metal Prototype


Industrialization Management

Plastic Tooling

Line Setup

Production Line Assembly Process SOP


Industrialization Management

Production Jig

IC Programming Keypad Press Jig Assembly Jig

Testing

LCD & KeypadLine
Production Testing EMF test RF Signal Testing


Contract Design Manufacturing
Concurrent Engineering Process
Our Concurrent Engineering Process is designed for minimizing lead time. It also
ensures that the up stream design captures all down stream need; and the down stream
activities can gain full support from up stream

Mass
Spec &
PM Schedule
Program & Quality Control & Supply Chain Management Production

Industrial Prototype Detail ID Build
ID Design Review Refinement Review

Mechanical
DFX Tooling Development
MD Design &
Discussion 2 Build
Prototype

Tooling Tooling EC
Tooling DFX Design &
Discussion 1 Support
Fabrication


Contract Design Manufacturing

MD FIRMWARE &
HARDWARE

ID

SOFTWARE

CERTIFICATION
PROTOTYPING &
RELIABILITY
MANUFACTURING
QUALIFICATION


Portfolio. Product Design

HP Officejet J6400 HP Officejet 6500 HP Officejet 6500A

HP Officejet 6600 HP Officejet 6000 HP Officejet 6100



HP Officejet Pro 8600 HP Officejet Pro 8100

Intermec PM43 Intermec PM43c



Motorola GP344R Motorola GP388R Motorola GP340 EX2

Creative SB X-Fi Go! Creative Movieworks HD



HM Monitor Support Lottery Machine LT8800 Lottery Machine CJ3000

CM Stacker 830 Brady BMP91 Brady BBP31



Tricubes T1030 Tricubes Sekure 2 Franklin BES 1890

Awox VOD Box Pyrex Premium Glass Lids Avent Comfort Double


Portfolio. Contract Design Manufacturing

Avery PLP 9100 Avery ALP 9000

ResponseCard RF ResponseCard NXT Triton Receiver


Portfolio. Contract Design Manufacturing

Osim iGogo Osim uGogo Osim uPixie

HP Deskjet 940C
ScaleRID SR2000 ScaleRID SR1000 Control Panel


Our Clients


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