This inspection and test plan outlines the testing required for materials and concrete used in construction. It lists the material to be tested, type of test conducted, testing frequency, and agency responsible. Incoming materials like aggregates, cement, fly ash, and admixtures will be tested routinely. Outgoing concrete will be tested for slump and compressive strength. Plant equipment will be calibrated and certified. Third party testing of materials and lab equipment will occur periodically to ensure compliance.

1. INSPECTION & TEST PLAN
FOR
Designation QC Engineer AGM (QC) DIRECTOR
Description Prepared by Reviewed by Approved by
Signature

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Water (Non-Mains) Ph Value Weekly Plant Laboratory
Cement OPC 43/ 53/ PPC/ PSC MTC Verification Every Brand/ Weekly Plant Laboratory
Admixture MTC Verification Every Lot Plant Laboratory
Fly Ash Wet Sieving (45 mic.) Daily Plant Laboratory
Admixture Specific Gravity
(Hydrometer)
Every Lot Plant Laboratory
Fine Aggregate (Coarse Sand) Silt Content (by Weight.) Weekly Plant Laboratory
Fine Aggregate (Coarse Sand) Sieve Analysis Every Truck Plant Laboratory
Fine Aggregate (Coarse Sand) Silt Content (by Vol.) Every Truck Plant Laboratory
Coarse Aggregate (10 & 20 mm) DLBD (Dry Loose Bulk
Density)
Every Month Plant Laboratory
Coarse Aggregate (10 & 20 mm) Elongation Index Every Month Plant Laboratory
Coarse Aggregate (10 & 20 mm) Impact Value Weekly Plant Laboratory
ROUTINE TESTS
Coarse Aggregate (10 & 20 mm) Sieve Analysis Every Truck Plant Laboratory
Coarse Aggregate (10 & 20 mm) Flakiness Index Every Month Plant Laboratory
Fine Aggregate (Coarse Sand) Silt Content (by Vol.) Every Truck Plant Laboratory
Cement OPC 43/ 53/ PPC/ PSC Dry Sieving (90 mic.) Every Brand/ Weekly Plant Laboratory
INCOMING MATERIAL TESTS
Coarse Aggregate (10 & 20 mm) Sieve Analysis Every Truck Plant Laboratory
Fine Aggregate (Coarse Sand) Sieve Analysis Every Truck Plant Laboratory
: 2
Title: Inspection & Test Plan
Type of Document: ITP
Material Name of Test
Conducted
Testing Frequency Agency
Document No. : NS/ RMC/ QC/ F023
Revisison No. : 5
Date of Revision : 1--Nov-2012
Revisison No. : 00
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2.9
Designation QC Engineer AGM (QC) DIRECTOR
Description Prepared by Reviewed by Approved by
Signature
Fine Aggregate (Coarse Sand) DLBD (Dry Loose Bulk
Density)
Every Month Plant Laboratory
Fine Aggregate (Coarse Sand) Silt Content (by Weight.) Weekly Plant Laboratory

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5.1 Batching Plant Load Cells & Indicators Every Month Maint. Deptt.
Water For construction purpose
as per Is: 456
Every Three Months NABL Acc. Lab.
CALIBRATION
Fine Aggregate Complete Chem. & Phy. Every Six Months NABL Acc. Lab.
Admixture Complete Chem. & Phy. Every Six Months NABL Acc. Lab.
Fly Ash Complete Chem. & Phy. Every Six Months NABL Acc. Lab.
Coarse Aggregate Complete Chem. & Phy. Every Six Months NABL Acc. Lab.
Cement Complete Chem. & Phy. Every Six Months NABL Acc. Lab.
Concrete Yeild Every Month for each mix design Plant Laboratory
Concrete Trial Mix Every Year/ Whenever required for
each mix design
Plant Laboratory
THIRD PARTY TESTING
OUTGOING MATERIAL TESTS
Concrete Slump Every Truck Plant Laboratory
Concrete 7 & 28 Days Strength As per IS 4926 Plant Laboratory
: 3
Title: Inspection & Test Plan
Type of Document: ITP
Material Name of Test
Conducted
Testing Frequency Agency
Document No. : NS/ RMC/ QC/ F023
Revisison No. : 5
Date of Revision : 1--Nov-2012
Revisison No. : 00
Page No.
5.1
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5.2
Designation QC Engineer AGM (QC) DIRECTOR
Description Prepared by Reviewed by Approved by
Signature
CTM Force Yearly NABL Acc. Lab.
Other Lab Equipment Various parameters Yearly/ As per validity NABL Acc. Lab.
Batching Plant Load Cells & Indicators Every Month Maint. Deptt.