This document contains confidential information for Dhaka Tobacco Industries regarding their tobacco processing facilities and quality control specifications. It includes details on equipment used for green leaf processing, threshing, blending, cutting, drying, and packaging. Charts list targets and tolerances for characteristics like moisture, particle size, stems, and nicotine content for different tobacco grades during processing.

1. Dhaka Tobacco Industries- confidential information - For internal purposes only

2. Dhaka Tobacco Industries- confidential information - For internal purposes only
Testing Facilities
Humid Condition
Oven Volatile
Sieve Analysis
Tobacco Filling Power
Binder, Germany
Binder, Germany
USA
Borgwoldt, Germany

3. Dhaka Tobacco Industries- confidential information - For internal purposes only
Green Leaf Processing on GLT
Ageing for GLT Go-down
1 month lamina stock on DTI go-
down control by QA as
requirement of blend recipe
1 day lamina stock on PMD floor
as requirement of blend recipe
PMD QA work chart
Pre inspection by QA personnel
every bale checking
Pre inspection by QA personnel
every bale checking
PMD QA Flow Chart

4. Dhaka Tobacco Industries- confidential information - For internal purposes only
Issued to bale laydown
as per recipe on bale
slicer
Conditioning
Cutting
Dryer
Cut Filler Silo
Flavoring
Slice width check, NTRM check
1. Ensure casing application rate
2. Moisture check & control
3. Temperature check & control
1. Ensure cutting width
2. Moisture monitoring& control
1.CCV
2. Moisture monitoring& control
3. Temperature control
4. Sieve analysis
1.CCV
2. Moisture measurement
3. Temperature control
4. Sieve analysis
CRES RS

5. Dhaka Tobacco Industries- confidential information - For internal purposes only
Grade ProductForm
Packing Moisture Particle Size Stem Contents
Nicotine
Weight Target Lot Avg. Ind.Carton Targetover LCL Over
Target
Thru. UCL Thru. Target UCL Total TargetOBJ UCL OBJ
kg allowance allowance 1/2" 1/2" 1/8" 1/8" Totalstem stem Target
NBC Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 1.53
NCBT Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 1.46
NXCP Threshed 200 12.5 0.50 1.0 74 68 2 2.5 < 2.4 < 3.0 < 0.4 < 0.7 1.34
Grade ProductForm
Packing Moisture Particle Size Stem Contents
Nicotine
Weight Target Lot Avg. Ind.Carton Targetover LCL Over
Target
Thru. UCL Thru. Target UCL Total TargetOBJ UCL OBJ
kg allowance allowance 1/2" 1/2" 1/8" 1/8" Totalstem stem Target
KBC Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 3.40
KCBT Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 3.20
KXCP Threshed 200 12.5 0.50 1.0 74 68 2 2.5 < 2.4 < 3.0 < 0.4 < 0.7 2.7
Grade ProductForm
Packing Moisture Particle Size Stem Contents
Nicotine
Weight Target Lot Avg. Ind.Carton Targetover LCL Over
Target
Thru. UCL Thru. Target UCL Total TargetOBJ UCL OBJ
kg allowance allowance 1/2" 1/2" 1/8" 1/8" Totalstem stem Target
NLS Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 2.9
SCBT Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 2.7
SXCP Threshed 200 12.5 0.50 1.0 74 68 2 2.5 < 2.4 < 3.0 < 0.4 < 0.7 2.2
Specification for Green Leaf Threshing

6. Dhaka Tobacco Industries- confidential information - For internal purposes only
Grade ProductForm
Packing Moisture Particle Size Stem Contents
Nicotine
Weight Target Lot Avg. Ind.Carton Targetover LCL Over
Target
Thru. UCL Thru. Target UCL Total TargetOBJ UCL OBJ
kg allowance allowance 1/2" 1/2" 1/8" 1/8" Totalstem stem Target
NBC Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 1.53
NCBT Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 1.46
NXCP Threshed 200 12.5 0.50 1.0 74 68 2 2.5 < 2.4 < 3.0 < 0.4 < 0.7 1.34
Grade ProductForm
Packing Moisture Particle Size Stem Contents
Nicotine
Weight Target Lot Avg. Ind.Carton Targetover LCL Over
Target
Thru. UCL Thru. Target UCL Total TargetOBJ UCL OBJ
kg allowance allowance 1/2" 1/2" 1/8" 1/8" Totalstem stem Target
KBC Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 3.40
KCBT Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 3.20
KXCP Threshed 200 12.5 0.50 1.0 74 68 2 2.5 < 2.4 < 3.0 < 0.4 < 0.7 2.7
Grade ProductForm
Packing Moisture Particle Size Stem Contents
Nicotine
Weight Target Lot Avg. Ind.Carton Targetover LCL Over
Target
Thru. UCL Thru. Target UCL Total TargetOBJ UCL OBJ
kg allowance allowance 1/2" 1/2" 1/8" 1/8" Totalstem stem Target
NLS Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 2.9
SCBT Threshed 200 12.5 0.50 1.0 76 70 1.5 2.0 < 2.4 < 3.0 < 0.4 < 0.7 2.7
SXCP Threshed 200 12.5 0.50 1.0 74 68 2 2.5 < 2.4 < 3.0 < 0.4 < 0.7 2.2
Specification for Green Leaf Threshing

7. Dhaka Tobacco Industries- confidential information - For internal purposes only
Leaf Quality
Scale Low Middle Top
Stalk
Position
Tips
KCBTLeaf
KBC
Cutters
KXCP
Lugs
Primings
Grade Quality Positioning Grid Diagram

8. Dhaka Tobacco Industries- confidential information - For internal purposes only
Leaf Quality
Scale Low Middle Top
Stalk
Position
Tips
SCBTLeaf
NLS
Cutters
SXCP
Lugs
Primings
Grade Quality Positioning Grid Diagram

9. Dhaka Tobacco Industries- confidential information - For internal purposes only
Targets and Typical Values Param. Type Unit Target
Tolerances Lower
Upper
Setting Remarks
Slicer
Blended Lamina kg kg 7,400.0 7400.0 37 cases
% OV % % 12.0 12.0
Flowrate kg/hr kg/hr 7000.0 7000.0
Number of slice per bale Pcs Pcs 3.0 3.00 3.0 3.0
DCCC Line
Flowrate kg/hr kg/hr 7,000.0 7000.0 12.0 % OV
Processing time minutes Minutes 63.43
Temperature Exit DCCC Temp. Spec. °C 65.0 60.0 70.0 65.0 65-70%valve open.
Oven Volatiles Exit DCCC OV T.V. % 22.00 21.00 22.0 22.0
Water flowrate Lt/hr lt/hr 700.00 520.0 In display
Casing temperature Temp. Spec. °C 55.0 55.0 55.0 55.0 1)
Casing Application Rate Rate Spec. kg/kg tob 0.0482 0.0477 0.0487 19.0 % OV
Casing Application Rate Rate lt/kg tob 0.0401 0.0397 0.0405 19.0 % OV
Casing Application Rate Rate kg/kg tob 0.0524 0.0518 0.0529 12.0 % OV
Casing Application Rate Rate lt/kg tob 0.0800 0.0792 0.0808 12.0 % OV
Casing application flow rate Rate kg/hr 366.52 362.85 370.19 12.0 % OV
Casing Application Rate Rate lt/hr 560.00 554.40 565.60 320.00 12.0 % OV
Total casing required kg kg 387.46 383.59 391.34
Total casing required lt lt 592.00 586.08 597.92
Casing specific gravity Spec. kg/lt 1.2028 1.1978 1.2078 @ 25/25 o
C
Residen time in the total blend silos hours Spec. hours 1.00 0.50 2)
Total tobacco in the silos kg kg 8348.7
Cutting - Drying
Flowrate kg/hr kg/hr 8,348.7 10000 12.0 % OV
Processing time minutes Minutes 59.24
Oven Volatiles Exit Total Strip Blend Silo OV T.V. % 21.0 21.0 22.0
Temperature Exit Cutter Temp. T.V. °C 35 30 40
Oven Volatiles Exit Cutter OV Spec. % 20.5 20.0 21.0
Cut Width CW Spec. mm 0.90 0.85 1.0 0.9
Cut Width CW Spec. cut/inch 28 30 27 28
Temperature Exit Dryer Temp. Spec. °C 60 55 65
Oven Volatiles Exit Dryer OV T.V. % 13.8 13.3 14.3 13.8
Master weigher flowrate kg/hr kg/hr 7,699.8 13.8 % OV
Total tobacco exit dryer kg kg 7602.3 7601.8 7602.8 13.8 % OV
PMD Process Parameter

10. Dhaka Tobacco Industries- confidential information - For internal purposes only
Add-back Line
Stem Add-back Rate Rate Spec. kg/kg 0.2702 0.2675 0.2729 0.0 % OV
Stem Add-back Rate Rate kg/kg 0.2677 0.2650 0.2704 wet
Stem OV at Add-Back Point OV % 13.0 12.5 13.5
Stem Add-back flow rate Rate kg/hr 1793.4 1792.9 1793.9 0.0 % OV
Stem add-back flowrate Rate kg/hr 2061.4 2060.9 2061.9 wet
Total Stem Add-back kg kg 2035.3 2034.8 2035.8 wet
Ratio stem to master weigher Rate % 26.8 26.5 27.0 8.6 wet
RS Add-back Rate Rate Spec. kg/kg 0.080 0.079 0.081 0.0 % OV
RS Add-back Rate Rate kg/kg 0.079 0.078 0.080 wet
Oven Volatiles at Add-Back Point OV Spec. % 12.5 12.0 13.0
RS Add-back flow rate Rate kg/hr 531.0 525.7 536.3 0.0 % OV
RS add-back flowrate Rate kg/hr 606.8 606.3 607.3 1100.0
to adjust the reading of
ET weigher
Total RS Add-back kg kg 599.2 593.2 605.1 wet
Ratio RS to master weigher Rate % 7.9 7.8 8.0
refer to weigher before
dryer
Rate Spec. kg/kg 0.0 0.0 0.0
Oven Volatiles at Add-Back Point OV Spec. % 0.0 0.0 0.0
AC Application Rate Rate Spec. kg/kg 0.0000 0.0000 0.0000 13.0 % OV
AC specific gravity Spec. kg/lt 1.0187 1.0137 1.0237 @ 25/25 o
C
AC Application Rate Rate lt/kg 0.0000 0.0000 0.0000 13.0 % OV
AC flowrate Rate lt/hr 0.0 0.0 0.0 13.0 % OV
AC flowrate Rate lt/hr 0.0 0.0 0.0 >85 13.3 % OV
Total AC applied Rate lt 0.0 0.0 0.0
Ratio AC to (master weigher + stem
weigher)
Rate % 0.00 0.00 0.00 1.90 wet
Total AC applied Rate kg 0.0 0.0 0.0
Temperature Exit Flavoring Cylinder Temp. Spec. °C max. 40.0
Sieve Size Index SSI T.V. 60.0
Corrected Cylinder Volume CCV T.V. 4.5
Total cut filler kg kg 10,236.8 13.7 13.6 % OV
1.383 Loss OV 0.50%

11. Dhaka Tobacco Industries- confidential information - For internal purposes only
Cut Rag Report
Location: Blend
Laydown
Sample
No
Temp OV CCV CW
Sieve-
6
Sieve-
12
Sieve-
20
Sieve-
35
Sieve-
Pan
SI
1 12.40
2 11.87
3 12.30
4 12.46
5 12.80
AVG 12.37
Target 12.50±0.5

12. Dhaka Tobacco Industries- confidential information - For internal purposes only
Cut Rag Report
Location: Exit
DCCC
Sample
No
Temp OV CCV CW
Sieve-
6
Sieve-
12
Sieve-
20
Sieve-
35
Sieve-
Pan
SI
1 65.1 22.05
2 60.3 22.29
3 68.1 21.17
4 66.5 20.96
5 68.2 22.66
AVG 65.64 21.83
Target 60-70 21- 22

13. Dhaka Tobacco Industries- confidential information - For internal purposes only
Cut Rag Report
Location: Exit
Dryer
Sample
No
Temp OV CCV CW
Sieve-
6
Sieve-
12
Sieve-
20
Sieve-
35
Sieve-
Pan
SI
1 51.4 13.41 4.95
2 53.2 13.61 5.00
3 52.1 13.26 5.02
4 51.4 13.90 4.94
5 52.2 14.00 4.57
AVG 52.03 13.64 4.90
Target 55-65 13.4-14.3 4.50

14. Dhaka Tobacco Industries- confidential information - For internal purposes only
Cut Rag Report
Location: Pack
Off
Sample
No
Temp OV CCV CW
Sieve-
6
Sieve-
12
Sieve-
20
Sieve-
35
Sieve-
Pan
SI
1 13.52 5.14 19.31 38.68 34.35 6.22 1.44 67.00
2 13.19 4.97 20.22 36.62 34.50 7.10 1.57 67.00
3 12.95 5.28 18.54 38.69 34.70 6.67 1.40 67.00
4 13.36 5.30 20.19 36.74 34.97 6.57 1.53 67.00
5 13.51 5.18 22.40 37.91 32.98 5.66 1.06 69.00
AVG 13.31 5.17 20.13 37.73 34.30 6.44 1.40 67.40
Target
12.8-
13.3
4.50 60.00

15. Dhaka Tobacco Industries- confidential information - For internal purposes only
Testing Facilities for Cigarette & Filter Rods
Ventilation
Pressure Drop
Circumference
Individual Weight
Borgwoldt, Germany
Ceruleun, UK with Nexus
Software for Online
Viewing & Reporting
System
Hardness
End Loose Borgwoldt, Germany

16. Dhaka Tobacco Industries- confidential information - For internal purposes only
Parameter Unit SPECIFICATION
Cigarette Length mm 83.00
Tipping length mm 26.00
Filter Length mm 20.00
Cigarette Circumference mm 24.65 ± 0.10
Avg. Cigarette Weight gm 0.9526 ± 0.01
Avg. Tobacco Weight gm 0.7495 ± 0.01
Cigarette RTD WGmm 100 ± 10
Loose End mg < 14 per cig.
Cigarette Specification- NAVY

17. Dhaka Tobacco Industries- confidential information - For internal purposes only
Test Specification
02.06.13 03.06.13
Sample 1 Sample 2 Sample 3 Sample 1 Sample 2 Sample 3
Circumference 24.65 -/+0.06 mm 24.58 24.58 24.56 24.91 24.72 24.88
RTD 100 -/+6 mmWG 98.11 107.80 103.70 100.20 100.30 101.80
10 Cig Wt (g) 9.526 g 9.51 9.61 9.54 9.54 9.61 9.64
10 Tob. Wt (g) 7.50 g 7.49 7.63 7.53 7.58 7.64 7.67
Cor. Tob Wgt @13%
(mg)
740-/+ 10 mg 734.50 749.60 738.80 744.30 751.30 756.20
24-hr OV (%) 13 -/+0.6 % 14.74 14.58 14.69 14.55 14.43 14.25
Loose ends
(mg/open end)
Max 14 mg/open
end
13.00 13.50 11.50 10.40 12.00 13.00
PQA Audit Summery- NAVY

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