New Process Fibre Company provides custom stamped non-metallic parts and thermoplastic extrusion. They have over 80 years of experience and a 60,000 square foot facility. Their mission is to provide exceptional value, quality, and service as a leading manufacturer. They use various materials and have in-house extrusion, stamping, and toolmaking capabilities. Quality is their top priority and they have ISO certification to support their commitment to continuous improvement and customer satisfaction.

1. Cert. No. 005906
New Process Fibre Company
“The Shape of Things”
Non-Metallic Stamping
&
Extruded Thermoplastic Materials
12655 North First Street
Greenwood, Delaware
Company Private and Confidential 1

2. Presentation Overview
 Company Overview
 Mission Statement
 Guiding Principles
 Vision
 Extrusion
 Fabrication Materials
 Quality Commitment
 Customer Care Team

3. Company Overview
 Since 1927, we have established a reputation
for the highest quality products
 We are dedicated to providing the most
timely and accommodating service
 We are a major supplier of stamped parts to
many of the largest manufacturing
companies in the world
 Over the years we have produced parts for
almost every facet of everyday living such as:
Appliance, Electronics, Plumbing,
Automotive, Military, Fastener, Furniture,
Irrigation, Marine, Hand Tools and
Construction Industries
60,000 sq. ft. Facility in Greenwood, Delaware

4. Mission Statement
To be a leading manufacturer of custom, non-metallic
stamped parts by providing exceptional value, quality, and
service.

5. Guiding Principles
• Honesty and Integrity above all else; we will exhibit the highest integrity in
all interactions with employees, customers, and suppliers.
• Our most valuable resource is our employees. We will provide them with
jobs that will give them a high degree of satisfaction in a safe environment.
• We will be environmentally responsible and civically supportive within our
community.
• We will promote continuous improvement through effective teamwork and
communication supported by leadership.

6. Vision
• New Process Fibre will be a company that always operates with the utmost
integrity in every facet of its operation.
• Management will always be ethical, honest, and will work together to make
New Process a great place to work.
• Employees will be proud to work at New Process and will be and feel
appreciated, valued, will enjoy their jobs, and will know that they have the
opportunity to realize their career objectives, here or elsewhere.
• We will work in a safe, healthy environment that is modern, efficient, and
clean, meeting or exceeding all codes and regulations.

7. Vision - continued
• Our clients will be delighted with the quick service they always receive as
well as the exceptional quality of the products we make for them.
• New Process will have a reputation for providing the highest quality in the
marketplace and competitively priced.
• We will be responsible to the community in which we exist, contributing
freely to its well-being and prosperity.
• New Process will grow healthily, providing a generous income for
employees and owners alike.
• Our plant and property will be well engineered and free of environmental
hazards.

8. Extrusion
 To meet the time and cost demands of today's
economy, we offer thermoplastic extrusion which
lessens our dependency on outside sources.
 In addition to the major benefits of time, quality
control and the ability to color match materials on
the work we produce, in-house extrusion enables
us to also supply clients with sheets, strips, rolls,
and coils of polyolefin's up to 38" wide, and
Nylons and Acetyls up to 20" wide.
Sheet and Roll Extrusion Capabilities

9. Extrusion Specs/Details/Notes
 Standard materials extruded are Nylon (6 &
66 & MDS), Acetyl, HDPE, LDPE, and
Polypropylene, others upon request
 We have a large inventory of materials in
stock and available
 Materials can be provided in sheet, strip, roll
or coil for
 Thickness ranges from .010" to .250"
Extruded Materials

10. Extrusion Specs/Details/Notes
 Material is available up to 38" wide (untrimmed), or
slit to width as low as 0.500“
 Our three sheet extruders have the capacity to
produce the very largest quantities...but, are also
capable of producing your smallest runs
 Standard material colors are available or custom color
matching can be accomplished as well
 Standard 3" and 8" cores; others sizes
available upon request
Slitting Equipment

11. Extruded Materials
18”21”.030” to .093”
10”12”.015” to .030”
9”10 ½”.010” to .015”Acetyl Co-polymer
18”21”.025” to .062”
10”12”.015” to .025”
9”10 ½”.010” to .015”Nylon 66 & Nylon 66 MDS filled
18”21”.025” to .125”Nylon 6 & Nylon 6 MDS filled
36”38”.025" to .187"
33”35”.015" to .025"
32”34”.005" to .015"Polypropylene & FR Polypro
36”38”.035" to .250"
32”36”.015" to .035"Low Density Polyethylene
36”38”.040" to .250"
35”37”.015" to .040"
32”34”.010" to .015"High Density Polyethylene
Trimmed Edge
(+/- 3/16”)
Untrimmed Edge
(+/- 1”)
Available
Thicknesses
Material
Maximum WidthMaximum Width
Full Roll WidthFull Roll Width

12. Extruded Materials (continued)
Standard Thickness Tolerances of Extruded
Thermoplastic Sheets
+/- .007”.187”.126”
+/- .005”.125”.094”
+/- .003”.093”.047”
+/- .002”.046”.005”
ToleranceToFrom

13. Extruded Materials (continued)
Other Attributes
Core Diameter
 8” paper core is standard on full & trimmed rolls & slit coils
 Other sizes available on request: 3” & 6” w/paper core,
 And larger 10” & 16” with paper core
Slit Width
 Coil Stock minimum 0.500”, +/- .015” up to 0.031” thick
 Over 0.031” minimum slit width 0.875” +/- 0.015”
Sheets
 Available in thicknesses of 0.030” to .0.187”
 Length up to 10 ft. Max. Tolerance is +/- 1”
 Width Tolerance will be per the Roll Width Tolerance Chart
Colors
 Usually, no extra charge, some restrictions may apply
 Sample chip chart available upon request

14. Stamping
 Our state-of-the-art tooling facility guarantees the
quality we demand and we feel you deserve on
every order, whether it is the most intricate or the
most basic design
 Complex dies that normally take months to design,
grind and put together, these can be created in less
than a week with our Wire EDM
 This in-house technology along with our
conventional machine shop places us in a position
to produce high quality dies, insuring you a top
quality finished product.
Die-set for Stamping Components

15. Stamping Specs/Details/Notes
 Our large selection of conventional and high-speed
punch presses, coupled with over 4000 compound
washer dies in stock, and the ability to create the die
for your custom needs has helped place New
Process Fibre as one of the country's largest
manufacturers of non-metallic stamped parts.
 With 80 years of producing everything from simple
flat washers to the most complex and intricate
shapes -- with very critical tolerance requirements --
we have established a reputation for the highest
quality products.
High Speed Stamping

16. Tool & Die Specs/Details/Notes
● Where possible we will use multi-cavity tools
designed to save on material costs
●
● Compound and progressive dies are available
●
● CAD/CAM and wire EDM produce
economical, close tolerance tooling
● In addition to in-house tooling, we do our own
heat treating
● Tooling maintained for the life of the part
In-house Tool Making – Wire EDM

17. Fabrication Materials
Fabrication Materials
New Process Fibre will fabricate most non-metallic
materials. This is merely a partial listing of some of
the more standard materials available.
Vulcanized Fibre
Per ASTM D 710-94
(Supersedes Mil Specs & NEMA VU 1-1971)
We stock a large quantity of Vulcanized Fibre for
fabrication. We can supply it in full or part-rolls, slit
coils, sheets & strips in addition to fabricated
parts. We do not manufacture Vulcanized Fibre.
● Bone Grad
● Commercial Grade
● Electrical Grade (Fish paper)
Vulcanized Fibre Sheets and End Laminations

18. Fabrication Materials
Thermoplastics
● ABS Polyester Film (Mylar®, Melinex®)●
● Acetyl Copolymer Polypropylene●
● Cellulose Acetate Polyurethane (limited)●
● FR Polypro (Formex®) PVC●
● High Density Polyethylene Low Density Polyethylene●
● Teflon® (TFE, FEP, Glass or Kapton® Polyimide Film●
● Carbon- Graphite Filled) Ultra High Molecular Weight (UHMW)●
● Valox® Polyethylene●
● Nylon, MDS Filled Vinyl, Rigid & Flexible●
● Nylon 6 Nylon 6/6 (DuPont Zytel 42®)●
● Polycarbonate (Lexan®)

19. Fabrication Materials
Laminated Thermosets
Per NEMA LI 1-1989 & MIL-I-24768 (Supersedes Mil-P & Federal Specs)
● Canvas Phenolic (NEMA C, CE, CYB, etc.)
● Fire Retardant Phenolic (NEMA FR-1 & 2)
● Fire Retardant Paper Epoxy (NEMA FR-3)
● Fire Retardant Glass Epoxy (NEMA FR-4, & 5)
● Glass Epoxy (NEMA G-10, & 11))
● Glass Melamine NEMA G-5 & G-9)
● Glass Phenolic (NEMA G-3)
● Glass Polyester (NEMA GPO-1, 2, 3, & 4, etc.)
● Glass Silicone (NEMA Grade G-7)
● Linen Phenolic (NEMA L, LE, LYB, etc.)
Paper Phenolic (NEMA X, XX, XXX and XP, and XPC punch-able grade)●

20. Fabrication Materials
Other Materials
● Duroid® Kraftpaper● Nomex®●
● Pressboard Rag/Mylar Laminates● Ragpaper●
● TBS® Fibreboard Vegetable Fibre● VHR® Fibreboard●
● XL® Fibreboard BuckFab●
Rubber
(limited basis only; call for quote/availability)
● Buna - N Compressed Sheet● EPDM●
● Gum Rubber Neoprene● Silicone●

21. Quality
 The "quality control" at New Process Fibre starts
with your first contact with our company and is
carried through to the delivery of each and every
order we produce.
 We strive to constantly review and upgrade all of
our systems to the highest standards of quality
control. New Process Fibre achieved ISO
registration in April 2002. This registration supports
our dedication to quality, continuous improvement
and customer satisfaction.
 Whether concentrating on our quality personnel or
the high-tech equipment used to ensure the closest
tolerances of each part, we have and will always put
"quality first."
Cert. No. 005906

22. Quality Specs/Details/Notes
 The latest in non-contact vision measurement systems
as well as conventional measurement tools.
 Extensive quality documentation available, including
first article and PPAP's upon request.
 Vulcanized fibre parts are shipped in sealed bags to
maintain tolerances.
 Use of calibrated measuring instruments traceable to
NIST.
 Standard tolerances are +/- 0.010” unless otherwise
requested.
 Capability studies on critical dimensions
upon request.
 We work with your requirements, just let us
know at time of quote. Vision Measurement System

23. ISO - Certificate of Registration

24. Your Customer Care Team
 For many years we have worked with the belief that quality products have
to be followed by quality service in order to create a quality business
 Our greatest asset is our quality people who constantly work as a team,
taking pride in every aspect of this business
 To go one step further, our entire staff from the front office and sales, to
support and production, are dedicated to serving your needs by ensuring a
quality product within the best time possible, at the best price possible.

25. Contact Us
New Process Fibre Company, Inc.
12655 North First Street
P.O. Box 2009
Greenwood, DE 19950
USA
Toll Free: 800-497-4530
Fax: 302-349-5730
E-Mail: sales@newprocess.com
Web site: www.newprocess.com