SlideShare a Scribd company logo
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 1
DEVELOPING YOUR OWN FOOD
FACTORY

Best practices of food factory design and
development
Infrastructure

Logistics concept

Product concept
Product
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 2
Where do we start?
It’s not a simple
bucket brigade
Different areas,
interconnected
whole
Set your priorities
From the general
to the specific
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 3
Every food processing facility is different
Customer /
markets
determines
product
Production
processes
determines
equipment
locations and
staff flows
Product
determines
facility and
equipment
requirements
It takes skills and time to put the pieces of the puzzle together
Workflow
determines
office
locations and
entry point
Entry points
determine
location of
washrooms,
lockers,
cafeteria etc.
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 4
Specialized food processing consultancy
Functional flow
chart
Detailed factory
layout
Ideal block layout
Process capacities
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 5
From block layout to detailed factory design
Front End WarehousingProduction cell
Shipping / Receiving Employee services
Maintenance and
production support
Entrances, meeting
rooms, offices, Sales
and Customer
services
RM, WIP, finished
goods, packaging,
ingredients
Various equipment,
fulfillment, value
added component
Shipping / Receiving
office, driver area
and commissioning
Washrooms, Change
rooms, lockers,
cafeteria, training
Maintenance, various
storage areas,
equipment support
Temperature Zones
Hygiene Barriers / HACCP / BRC
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 6
Individual area, integrated process flow and design
Assessment and
Concept development
Product and Capacity
requirements
Processes and
Flexibility
Optimum operational
efficiencies
Accreditation
requirements
Maximize utilization of
space and equipment
Hygiene barriers
Food safety
control
Your Food
Factory
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 7
Putting it all together
Deliver a product
that meets all quality,
functional and food
safety requirements
Full capacity of the
machines should be
utilized
Daily production
requirements in
terms of volume
must be met
Idle operator and
machine time must
be reduced to the
absolute minimum
Flexible enough to
accommodate
reasonable
design changes
Maximum benefits
for minimum amount
of raw
material utilized
Eliminate
unnecessary
processes, combine
as many processes as
possible
Process design to
deliver product at
minimum cost to
business as
a whole
Worker, Operator
and Equipment
safety incorporated
in process design
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 8
Key design and development deliverables
Establish
the process
objectives
Plan
alternative
processes
Collect all
the facts
about the
problem
Evaluate
alternative
processes
Follow-up to
assure
action and
check
results
Develop a
course of
action
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 9
Detailed process planning
Available budget
Durability and life span
Degree of standardization
Degree of specialization
Alternative suppliers
Reliability of supplier
Volume required
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 10
Equipment integration and selection
HQ in Dubai, regional representation
FOODKONSULT
2016 / 17 Copyright | FOODKONSULT Slide | 11
DESIGN OPTIMISE GROW
Design and development
of new food processing
facilities
Process and operational
optimisation of existing
facilities
Accelerated technology,
marketing and sales
programs
Visit us at www.foodkonsult.com

More Related Content

Viewers also liked

Future of Factory & Food
Future of Factory & FoodFuture of Factory & Food
Meticulous - Business Services - Brochure
Meticulous - Business Services - BrochureMeticulous - Business Services - Brochure
Meticulous - Business Services - Brochure
Meticulous Business Solutions Private Limited
 
Dried Food Processing Factory Plan (March 2014)
Dried Food Processing Factory Plan (March 2014)Dried Food Processing Factory Plan (March 2014)
Dried Food Processing Factory Plan (March 2014)
Cheetah Development
 
Local Wine Bar Business Plan
Local Wine Bar Business PlanLocal Wine Bar Business Plan
Local Wine Bar Business Plan
Adamdebellis
 
BUSINESS PLAN ON FOOD INDUSTRY
BUSINESS PLAN ON FOOD INDUSTRYBUSINESS PLAN ON FOOD INDUSTRY
BUSINESS PLAN ON FOOD INDUSTRY
Kaniz Bristi
 
OnLine Restaurant Business plan for an entrepreneur
OnLine Restaurant Business plan for an entrepreneurOnLine Restaurant Business plan for an entrepreneur
OnLine Restaurant Business plan for an entrepreneur
niranjan nahak
 
Business plan - Entrepreneurship Project - Shivam Jaiswal
Business plan - Entrepreneurship Project - Shivam JaiswalBusiness plan - Entrepreneurship Project - Shivam Jaiswal
Business plan - Entrepreneurship Project - Shivam Jaiswal
Shivam Jaiswal
 
Small Business Plan for a Fast Food Court
Small Business Plan for a Fast Food Court Small Business Plan for a Fast Food Court
Small Business Plan for a Fast Food Court
Puja Dhar
 
Business plan_Restaurant
Business plan_RestaurantBusiness plan_Restaurant
Business plan_Restaurant
Arnav Soni
 
Business Plan
Business PlanBusiness Plan
Business Plan
Akhil Gupta
 

Viewers also liked (10)

Future of Factory & Food
Future of Factory & FoodFuture of Factory & Food
Future of Factory & Food
 
Meticulous - Business Services - Brochure
Meticulous - Business Services - BrochureMeticulous - Business Services - Brochure
Meticulous - Business Services - Brochure
 
Dried Food Processing Factory Plan (March 2014)
Dried Food Processing Factory Plan (March 2014)Dried Food Processing Factory Plan (March 2014)
Dried Food Processing Factory Plan (March 2014)
 
Local Wine Bar Business Plan
Local Wine Bar Business PlanLocal Wine Bar Business Plan
Local Wine Bar Business Plan
 
BUSINESS PLAN ON FOOD INDUSTRY
BUSINESS PLAN ON FOOD INDUSTRYBUSINESS PLAN ON FOOD INDUSTRY
BUSINESS PLAN ON FOOD INDUSTRY
 
OnLine Restaurant Business plan for an entrepreneur
OnLine Restaurant Business plan for an entrepreneurOnLine Restaurant Business plan for an entrepreneur
OnLine Restaurant Business plan for an entrepreneur
 
Business plan - Entrepreneurship Project - Shivam Jaiswal
Business plan - Entrepreneurship Project - Shivam JaiswalBusiness plan - Entrepreneurship Project - Shivam Jaiswal
Business plan - Entrepreneurship Project - Shivam Jaiswal
 
Small Business Plan for a Fast Food Court
Small Business Plan for a Fast Food Court Small Business Plan for a Fast Food Court
Small Business Plan for a Fast Food Court
 
Business plan_Restaurant
Business plan_RestaurantBusiness plan_Restaurant
Business plan_Restaurant
 
Business Plan
Business PlanBusiness Plan
Business Plan
 

Similar to New food factory fk

beCPG PLM - R&D and Quality software for Food & Beverage industries
beCPG PLM - R&D and Quality software for Food & Beverage industriesbeCPG PLM - R&D and Quality software for Food & Beverage industries
beCPG PLM - R&D and Quality software for Food & Beverage industries
beCPG
 
ent300_module09.ppt
ent300_module09.pptent300_module09.ppt
ent300_module09.ppt
mplrivigo
 
Session 8
Session 8Session 8
Session 8
thangv
 
Session 8_OM
Session 8_OMSession 8_OM
Session 8_OM
thangv
 
Types of manufacturing processes sumit verma MBA 2nd sem
Types of manufacturing processes sumit verma MBA 2nd semTypes of manufacturing processes sumit verma MBA 2nd sem
Types of manufacturing processes sumit verma MBA 2nd sem
Sumit Verma
 
Just In Time
Just In TimeJust In Time
Just In Time
dvyvjy
 
Process and operational excellence synergies
Process and operational excellence synergiesProcess and operational excellence synergies
Process and operational excellence synergies
Marcelo Costa
 
Zis layout
Zis  layoutZis  layout
Zis layout
zuha handoo
 
Ent300 Module09
Ent300 Module09Ent300 Module09
Ent300 Module09
ALBAKRI MOHAMMAD
 
Om module i
Om module iOm module i
Om module i
Ratan479
 
An approach to production scheduling optimization, A Case of an Oil Lubricati...
An approach to production scheduling optimization, A Case of an Oil Lubricati...An approach to production scheduling optimization, A Case of an Oil Lubricati...
An approach to production scheduling optimization, A Case of an Oil Lubricati...
FAST-Lab. Factory Automation Systems and Technologies Laboratory, Tampere University of Technology
 
Planning for high volume standardised product
Planning for high volume standardised productPlanning for high volume standardised product
Planning for high volume standardised product
Nidhi Vats
 
Zis layout
Zis  layoutZis  layout
Zis layout
zuha handoo
 
Zis layout
Zis  layoutZis  layout
Zis layout
zuha handoo
 
production
productionproduction
production
sugandhik
 
Coordinated Product And Supply Chain Design
Coordinated Product And Supply Chain DesignCoordinated Product And Supply Chain Design
Coordinated Product And Supply Chain Design
pirama2000
 
Pom unit 1
Pom unit 1Pom unit 1
Pom unit 1
Shivani Sharma
 
Simon amundsenresume2016
Simon amundsenresume2016Simon amundsenresume2016
Simon amundsenresume2016
Simon Amundsen
 
production_mgmt.ppt
production_mgmt.pptproduction_mgmt.ppt
production_mgmt.ppt
Mbabba2
 
Jit And Lean
Jit And LeanJit And Lean
Jit And Lean
Joanmaines
 

Similar to New food factory fk (20)

beCPG PLM - R&D and Quality software for Food & Beverage industries
beCPG PLM - R&D and Quality software for Food & Beverage industriesbeCPG PLM - R&D and Quality software for Food & Beverage industries
beCPG PLM - R&D and Quality software for Food & Beverage industries
 
ent300_module09.ppt
ent300_module09.pptent300_module09.ppt
ent300_module09.ppt
 
Session 8
Session 8Session 8
Session 8
 
Session 8_OM
Session 8_OMSession 8_OM
Session 8_OM
 
Types of manufacturing processes sumit verma MBA 2nd sem
Types of manufacturing processes sumit verma MBA 2nd semTypes of manufacturing processes sumit verma MBA 2nd sem
Types of manufacturing processes sumit verma MBA 2nd sem
 
Just In Time
Just In TimeJust In Time
Just In Time
 
Process and operational excellence synergies
Process and operational excellence synergiesProcess and operational excellence synergies
Process and operational excellence synergies
 
Zis layout
Zis  layoutZis  layout
Zis layout
 
Ent300 Module09
Ent300 Module09Ent300 Module09
Ent300 Module09
 
Om module i
Om module iOm module i
Om module i
 
An approach to production scheduling optimization, A Case of an Oil Lubricati...
An approach to production scheduling optimization, A Case of an Oil Lubricati...An approach to production scheduling optimization, A Case of an Oil Lubricati...
An approach to production scheduling optimization, A Case of an Oil Lubricati...
 
Planning for high volume standardised product
Planning for high volume standardised productPlanning for high volume standardised product
Planning for high volume standardised product
 
Zis layout
Zis  layoutZis  layout
Zis layout
 
Zis layout
Zis  layoutZis  layout
Zis layout
 
production
productionproduction
production
 
Coordinated Product And Supply Chain Design
Coordinated Product And Supply Chain DesignCoordinated Product And Supply Chain Design
Coordinated Product And Supply Chain Design
 
Pom unit 1
Pom unit 1Pom unit 1
Pom unit 1
 
Simon amundsenresume2016
Simon amundsenresume2016Simon amundsenresume2016
Simon amundsenresume2016
 
production_mgmt.ppt
production_mgmt.pptproduction_mgmt.ppt
production_mgmt.ppt
 
Jit And Lean
Jit And LeanJit And Lean
Jit And Lean
 

Recently uploaded

Top 12 Best Restaurants in Panchkula city
Top 12 Best Restaurants in Panchkula cityTop 12 Best Restaurants in Panchkula city
Top 12 Best Restaurants in Panchkula city
Tricity help post
 
A Review on Recent Advances of Packaging in Food Industry
A Review on Recent Advances of Packaging in Food IndustryA Review on Recent Advances of Packaging in Food Industry
A Review on Recent Advances of Packaging in Food Industry
PriyankaKilaniya
 
按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理
按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理
按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理
vdabso
 
Cacao, the main component used in the creation of chocolate and other cacao-b...
Cacao, the main component used in the creation of chocolate and other cacao-b...Cacao, the main component used in the creation of chocolate and other cacao-b...
Cacao, the main component used in the creation of chocolate and other cacao-b...
AdelinePdelaCruz
 
一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理
一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理
一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理
uhyqho
 
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
i990go7o
 
Heritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India HeritageHeritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India Heritage
JIT KUMAR GUPTA
 
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptxFOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
kevinfrancis63
 
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
Addu25809
 
W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...
W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...
W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...
William (Bill) H. Bender, FCSI
 
FARE-Awareness-Teens_2022_Restricted.pptx
FARE-Awareness-Teens_2022_Restricted.pptxFARE-Awareness-Teens_2022_Restricted.pptx
FARE-Awareness-Teens_2022_Restricted.pptx
vikeshblazer
 
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
mmmnvxcc
 
USE OF AI in sensory evolution of food.pptx
USE OF AI in sensory evolution of food.pptxUSE OF AI in sensory evolution of food.pptx
USE OF AI in sensory evolution of food.pptx
saeedusama485
 

Recently uploaded (13)

Top 12 Best Restaurants in Panchkula city
Top 12 Best Restaurants in Panchkula cityTop 12 Best Restaurants in Panchkula city
Top 12 Best Restaurants in Panchkula city
 
A Review on Recent Advances of Packaging in Food Industry
A Review on Recent Advances of Packaging in Food IndustryA Review on Recent Advances of Packaging in Food Industry
A Review on Recent Advances of Packaging in Food Industry
 
按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理
按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理
按照学校原版(KCL文凭证书)伦敦国王学院毕业证快速办理
 
Cacao, the main component used in the creation of chocolate and other cacao-b...
Cacao, the main component used in the creation of chocolate and other cacao-b...Cacao, the main component used in the creation of chocolate and other cacao-b...
Cacao, the main component used in the creation of chocolate and other cacao-b...
 
一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理
一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理
一比一原版(Bristol毕业证)布里斯托大学毕业证如何办理
 
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
一比一原版(Sheffield毕业证书)谢菲尔德大学毕业证如何办理
 
Heritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India HeritageHeritage Conservation.Strategies and Options for Preserving India Heritage
Heritage Conservation.Strategies and Options for Preserving India Heritage
 
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptxFOOD OBESITY IN NORTH AMERICA ( NEW).pptx
FOOD OBESITY IN NORTH AMERICA ( NEW).pptx
 
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
NANOTECHNOLOGY IN FOOD PACKAGING (FOOD TECHNOLOGY)
 
W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...
W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...
W.H.Bender Quote 67 - Start with the MENU! The First Step in a Restaurant Sta...
 
FARE-Awareness-Teens_2022_Restricted.pptx
FARE-Awareness-Teens_2022_Restricted.pptxFARE-Awareness-Teens_2022_Restricted.pptx
FARE-Awareness-Teens_2022_Restricted.pptx
 
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
快速办理(Adelaide毕业证书)阿德莱德大学毕业证文凭证书一模一样
 
USE OF AI in sensory evolution of food.pptx
USE OF AI in sensory evolution of food.pptxUSE OF AI in sensory evolution of food.pptx
USE OF AI in sensory evolution of food.pptx
 

New food factory fk

  • 1. FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 1 DEVELOPING YOUR OWN FOOD FACTORY Best practices of food factory design and development
  • 2. Infrastructure Logistics concept Product concept Product FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 2 Where do we start?
  • 3. It’s not a simple bucket brigade Different areas, interconnected whole Set your priorities From the general to the specific FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 3 Every food processing facility is different
  • 4. Customer / markets determines product Production processes determines equipment locations and staff flows Product determines facility and equipment requirements It takes skills and time to put the pieces of the puzzle together Workflow determines office locations and entry point Entry points determine location of washrooms, lockers, cafeteria etc. FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 4 Specialized food processing consultancy
  • 5. Functional flow chart Detailed factory layout Ideal block layout Process capacities FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 5 From block layout to detailed factory design
  • 6. Front End WarehousingProduction cell Shipping / Receiving Employee services Maintenance and production support Entrances, meeting rooms, offices, Sales and Customer services RM, WIP, finished goods, packaging, ingredients Various equipment, fulfillment, value added component Shipping / Receiving office, driver area and commissioning Washrooms, Change rooms, lockers, cafeteria, training Maintenance, various storage areas, equipment support Temperature Zones Hygiene Barriers / HACCP / BRC FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 6 Individual area, integrated process flow and design
  • 7. Assessment and Concept development Product and Capacity requirements Processes and Flexibility Optimum operational efficiencies Accreditation requirements Maximize utilization of space and equipment Hygiene barriers Food safety control Your Food Factory FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 7 Putting it all together
  • 8. Deliver a product that meets all quality, functional and food safety requirements Full capacity of the machines should be utilized Daily production requirements in terms of volume must be met Idle operator and machine time must be reduced to the absolute minimum Flexible enough to accommodate reasonable design changes Maximum benefits for minimum amount of raw material utilized Eliminate unnecessary processes, combine as many processes as possible Process design to deliver product at minimum cost to business as a whole Worker, Operator and Equipment safety incorporated in process design FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 8 Key design and development deliverables
  • 9. Establish the process objectives Plan alternative processes Collect all the facts about the problem Evaluate alternative processes Follow-up to assure action and check results Develop a course of action FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 9 Detailed process planning
  • 10. Available budget Durability and life span Degree of standardization Degree of specialization Alternative suppliers Reliability of supplier Volume required FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 10 Equipment integration and selection
  • 11. HQ in Dubai, regional representation FOODKONSULT 2016 / 17 Copyright | FOODKONSULT Slide | 11 DESIGN OPTIMISE GROW Design and development of new food processing facilities Process and operational optimisation of existing facilities Accelerated technology, marketing and sales programs Visit us at www.foodkonsult.com