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BEST PRACTICES
REPORT
WATER FEATURE PROTECTION
Please contact us for more information:
www.industrialsolutionsusa.com | 605-254-6059
BEST PRACTICES
REPORT
BEST PRACTICES
REPORT
Project:
Restore and protect fiberglass cooling tower
exteriors.
Extend the service life of the fiberglass.
Project Location:
Norman, OK.
Applicator/Installer:
Tower Tech
100 E California Ave.
Suite 210
Oklahoma City, OK, 73104
405-979-2100
Coating Formulation:
Nano-Clear Industrial Coating –
aliphatic polyurethane/polyurea.
Application System:
Roller.
Dates of Application:
21-22 October 2021.
After Nano-Clear
Before Nano-Clear
BEST PRACTICES
REPORT
WATER FEATURE PROTECTION
Please contact us for more information:
www.industrialsolutionsusa.com | 605-254-6059
BEST PRACTICES
REPORT
BEST PRACTICES
REPORT
CURRENT SITUATION:
The cooling towers were installed at the customer’s facility in 1996. After 25 years of service, the exterior surfaces of the
pultruded fiberglass were becoming heavily oxidized and faded. On the south and west sides of the cooling towers the
fiberglass started to show fiber bloom. The fiberglass needed to be protected from further UV degradation and color fade.
West side of the cooling tower -
before Nano-Clear.
Close-up: oxidation of the fiberglass
resin resulting in fiber bloom
Please contact us for more information:
www.industrialsolutionsusa.com | 605-254-6059
BEST PRACTICES
REPORT
WATER FEATURE PROTECTION
BEST PRACTICES
REPORT
NANO-CLEAR INDUSTRIAL COATING FOR OXIDIZED WATER FEATURE
BEST PRACTICES
REPORT
SOLUTION:
Each cooling tower is 18’L x 12”W x 12’H. The two cooling towers are
placed within inches of each other, so the two sides that face each other
were not coated. The remaining three sides of each cooling tower were
coated along with the legs and support members.
The oxidized fiberglass on all exposed sides of each cooling tower were
coated with Nano-Clear Industrial Coating – a clear, aliphatic,
polyurethane/polyurea hybrid coating that contains a UV absorber.
Nano-Clear is specifically formulated to penetrate oxidized fiberglass and
paint. Nano-Clear penetrated into the oxidized fiberglass profile
enhancing the faded color while forming a highly cross-linked, long-term
protective barrier on top of the fiberglass stopping the progression of UV
damage.
Some of the fiberglass surface had fiber bloomed. The presence of fiber
bloom is a result of UV oxidation (degradation) of the resin portion of the
fiberglass matrix. The recommendation would be to apply Nano-Clear
before evidence of fiber bloom. Additional coatings of Nano-Clear were
required due to the fiber bloom.
Before Nano-Clear After Nano-Clear
Before
Nano-Clear
After
Nano-Clear
Please contact us for more information:
www.industrialsolutionsusa.com | 605-254-6059
BEST PRACTICES
REPORT
WATER FEATURE PROTECTION
BEST PRACTICES
REPORT
NANO-CLEAR INDUSTRIAL COATING FOR OXIDIZED WATER FEATURE
BEST PRACTICES
REPORT
APPLICATION:
Step 1: Pressure washing all surfaces to receive the Nano-Clear coating.
− All the exterior surfaces of the cooling tower were
pressure washed with clean water using a non-
heated 2000 psi pressure washer.
Step 2: Detergent wash of all surfaces.
− Immediately after pressure washing, that same
surface was washed with a high pH
biodegradable, phosphate free detergent and
scrubbed with a medium stiff bristle broom to
mechanically agitate the fiberglass surface
removing dirt and contaminants.
− This was followed by a clean water rinse.
Step 3: Application of Nano-Clear using rollers.
− Spray application is the preferred method of applying Nano-Clear. Due the close proximity of the
cooling towers to a university parking lot and students going in and out of the facility, rolling Nano-Clear
was chosen.
− When rolling Nano-Clear onto the fiberglass surface it is important to use
the correct roller. The recommended roller is a Purdy Parrot roller. It
leaves a smooth surface with minimal orange peel. In this application the
roller did not create any bubbles so adding a roller additive was not
necessary.
− Prior to rolling on Nano-Clear, the area to be rolled was wiped with
acetone to remove and dirt or contaminates that had landed on the surface
between cleaning and coating.
− The first coat of Nano-Clear was applied to the fiberglass with the objective
of thoroughly wetting out the fiberglass surface. When rolling with Nano-
Clear it is important to roll from the bottom of the target area up. This
keeps the material from running. Once the majority of the coating material in the roller had been
applied to the fiberglass surface then the applied coating was rolled in a cross-hatch direction to ensure
a complete, uniform coat of Nano-Clear.
− A minimum of two coats of Nano-Clear is always
required. For this project, three coats were used over the
majority of the surfaces on these cooling towers. The
second coat was applied after the first coat had 7-10
minutes to flash off solvents and become tacky. The
same procedure was followed for the third coat.
− The finished cured coating had an overall smooth finish.
Some areas with advanced fiber bloom had a slightly
rough texture. All surfaces were completely coated and
protected.
Please contact us for more information:
www.industrialsolutionsusa.com | 605-254-6059
BEST PRACTICES
REPORT
WATER FEATURE PROTECTION
BEST PRACTICES
REPORT
NANO-CLEAR INDUSTRIAL COATING FOR OXIDIZED WATER FEATURE
BEST PRACTICES
REPORT
A small investment made a
remarkable difference in
long-term protection and extended service life!
Before Nano-Clear After Nano-Clear
After Nano-Clear After Nano-Clear

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Nano-Clear Protection of Oxidized Fiberglass Cooling Tower

  • 1. BEST PRACTICES REPORT WATER FEATURE PROTECTION Please contact us for more information: www.industrialsolutionsusa.com | 605-254-6059 BEST PRACTICES REPORT BEST PRACTICES REPORT Project: Restore and protect fiberglass cooling tower exteriors. Extend the service life of the fiberglass. Project Location: Norman, OK. Applicator/Installer: Tower Tech 100 E California Ave. Suite 210 Oklahoma City, OK, 73104 405-979-2100 Coating Formulation: Nano-Clear Industrial Coating – aliphatic polyurethane/polyurea. Application System: Roller. Dates of Application: 21-22 October 2021. After Nano-Clear Before Nano-Clear
  • 2. BEST PRACTICES REPORT WATER FEATURE PROTECTION Please contact us for more information: www.industrialsolutionsusa.com | 605-254-6059 BEST PRACTICES REPORT BEST PRACTICES REPORT CURRENT SITUATION: The cooling towers were installed at the customer’s facility in 1996. After 25 years of service, the exterior surfaces of the pultruded fiberglass were becoming heavily oxidized and faded. On the south and west sides of the cooling towers the fiberglass started to show fiber bloom. The fiberglass needed to be protected from further UV degradation and color fade. West side of the cooling tower - before Nano-Clear. Close-up: oxidation of the fiberglass resin resulting in fiber bloom
  • 3. Please contact us for more information: www.industrialsolutionsusa.com | 605-254-6059 BEST PRACTICES REPORT WATER FEATURE PROTECTION BEST PRACTICES REPORT NANO-CLEAR INDUSTRIAL COATING FOR OXIDIZED WATER FEATURE BEST PRACTICES REPORT SOLUTION: Each cooling tower is 18’L x 12”W x 12’H. The two cooling towers are placed within inches of each other, so the two sides that face each other were not coated. The remaining three sides of each cooling tower were coated along with the legs and support members. The oxidized fiberglass on all exposed sides of each cooling tower were coated with Nano-Clear Industrial Coating – a clear, aliphatic, polyurethane/polyurea hybrid coating that contains a UV absorber. Nano-Clear is specifically formulated to penetrate oxidized fiberglass and paint. Nano-Clear penetrated into the oxidized fiberglass profile enhancing the faded color while forming a highly cross-linked, long-term protective barrier on top of the fiberglass stopping the progression of UV damage. Some of the fiberglass surface had fiber bloomed. The presence of fiber bloom is a result of UV oxidation (degradation) of the resin portion of the fiberglass matrix. The recommendation would be to apply Nano-Clear before evidence of fiber bloom. Additional coatings of Nano-Clear were required due to the fiber bloom. Before Nano-Clear After Nano-Clear Before Nano-Clear After Nano-Clear
  • 4. Please contact us for more information: www.industrialsolutionsusa.com | 605-254-6059 BEST PRACTICES REPORT WATER FEATURE PROTECTION BEST PRACTICES REPORT NANO-CLEAR INDUSTRIAL COATING FOR OXIDIZED WATER FEATURE BEST PRACTICES REPORT APPLICATION: Step 1: Pressure washing all surfaces to receive the Nano-Clear coating. − All the exterior surfaces of the cooling tower were pressure washed with clean water using a non- heated 2000 psi pressure washer. Step 2: Detergent wash of all surfaces. − Immediately after pressure washing, that same surface was washed with a high pH biodegradable, phosphate free detergent and scrubbed with a medium stiff bristle broom to mechanically agitate the fiberglass surface removing dirt and contaminants. − This was followed by a clean water rinse. Step 3: Application of Nano-Clear using rollers. − Spray application is the preferred method of applying Nano-Clear. Due the close proximity of the cooling towers to a university parking lot and students going in and out of the facility, rolling Nano-Clear was chosen. − When rolling Nano-Clear onto the fiberglass surface it is important to use the correct roller. The recommended roller is a Purdy Parrot roller. It leaves a smooth surface with minimal orange peel. In this application the roller did not create any bubbles so adding a roller additive was not necessary. − Prior to rolling on Nano-Clear, the area to be rolled was wiped with acetone to remove and dirt or contaminates that had landed on the surface between cleaning and coating. − The first coat of Nano-Clear was applied to the fiberglass with the objective of thoroughly wetting out the fiberglass surface. When rolling with Nano- Clear it is important to roll from the bottom of the target area up. This keeps the material from running. Once the majority of the coating material in the roller had been applied to the fiberglass surface then the applied coating was rolled in a cross-hatch direction to ensure a complete, uniform coat of Nano-Clear. − A minimum of two coats of Nano-Clear is always required. For this project, three coats were used over the majority of the surfaces on these cooling towers. The second coat was applied after the first coat had 7-10 minutes to flash off solvents and become tacky. The same procedure was followed for the third coat. − The finished cured coating had an overall smooth finish. Some areas with advanced fiber bloom had a slightly rough texture. All surfaces were completely coated and protected.
  • 5. Please contact us for more information: www.industrialsolutionsusa.com | 605-254-6059 BEST PRACTICES REPORT WATER FEATURE PROTECTION BEST PRACTICES REPORT NANO-CLEAR INDUSTRIAL COATING FOR OXIDIZED WATER FEATURE BEST PRACTICES REPORT A small investment made a remarkable difference in long-term protection and extended service life! Before Nano-Clear After Nano-Clear After Nano-Clear After Nano-Clear