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Vibration Analysis &
Thermography
at Michelin’s Granton, NS
Tire Manufacturing Facility
2
Background to Michelin in Canada
• Michelin first established itself in Canada back in 1969
• It produced its first tire in 1971 and currently has three tire
manufacturing facilities in Canada
• Granton, NS facility produces:
– Passenger car tires
– Light truck tires
– Semi-finished rubber (to be delivered
to other facilities in North America)
*Photography is not permitted on site
Safety & Introduction
• Site orientation started with a series of computer
safety modules:
– LOTOTO (Lockout/Tagout/Tryout)
– Forklift/PIV & Pedestrian Safety
– WHMIS
– Site Chemical Hazards (particularly Asbestos)
– Others
• Plant tour and insight into operations of different
departments
3
Mentor & Background
• Worked under Mike Lord who is contracted by
Michelin as a Reliability Technician
• Performs Condition Based Monitoring of various
rotating equipment and certified in:
– Vibration Analysis
– IR Thermography
• Took part in data collection and analysis with
different theory and techniques learnt on the job
4
Types of Equipment
• AC Motors
• DC Motors
• Pumps
• Gearboxes
• Fans
5
Types of Equipment
6
Vibration Analysis
• Used the CSI 2130 to collect vibrational data
• Analyzed data using the AMS Suite: Machinery
Health Manager software
7
Vibration Analysis
• Acquired data from various equipment by following
data routes
– Transferred data routes onto CSI 2130
– Followed routes and took readings as instructed by
mentor
– Dumped data onto the computer for analysis
8
Vibration Analysis
• Viewed vibration data using AMS Machinery
Manager
– Noted key vibration frequencies and max amplitude
– Determined frequency relations such as turning speed,
noting sidebands, line frequency etc.
– Fault severity: Minor/Concern/Action
• Prepared report in accordance to Michelin format
– Identified route
– Grouped report by placing equipment into 3 fault
severities
– Provided brief description and recommendation
9
Vibration Analysis
10
Vibration Analysis
11
Vibration Analysis
• What did I learn?
– Identification of faults depending on equipment type
(AC motors, fans etc.) and reading type (axial, radial
etc.)
– Theory connected to faults (SCR frequency, GMF,
BPFO, BSF, looseness & types etc.)
– How to take proper readings
• Safety first
• Placing sensor in correct/optimal places and orientations (welds,
non hollow surfaces, hor. & vert. 90 deg. apart etc.)
• Identifying poor readings from analyzer (sensor rocking, massive
discrepancies from last reading, fluctuating readings etc.)
• Variable speeds
“DO THE BEST WITH WHAT YOU’VE GOT!”
12
Vibration Analysis
– Performed entire data routes
• Transferring data into analyzers
• Learned analyzer and its functions
• Taking readings
• Dumping data into computer
– Preparing reports
• Identifying faults and severity
• Recommending solutions
– AMS Machinery Manager
• Various tools and functions (sidebands, harmonic families,
peaks etc.)
• Creating and copying databases
• Viewing trends and equipment history
13
IR Thermography
• Performed data routes of IR image collection
– Used the FLIR ThermaCAM EX320 handheld IR camera
– Learned different camera settings (emissivity, reflective temperature
etc.)
– Focussed and thermally tuned images for data accuracy
• Analyzed max temperatures from images to see if within
acceptable range
• Prepared sample IR report
– Identified object parameters
– Image and equipment details
– Faults, recommendations and
additional information
14
IR Thermography
15
Acknowledgments
• Mike Lord
• Scott Raithby
• Michelin North America (Canada)
• Andrew Costain and all the Acuren employees who
made this program possible
• Acuren Academy Trainees
A great big Thank You to all these
people!
16

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Michelin - Mairuk Al-Huq

  • 1. Vibration Analysis & Thermography at Michelin’s Granton, NS Tire Manufacturing Facility
  • 2. 2 Background to Michelin in Canada • Michelin first established itself in Canada back in 1969 • It produced its first tire in 1971 and currently has three tire manufacturing facilities in Canada • Granton, NS facility produces: – Passenger car tires – Light truck tires – Semi-finished rubber (to be delivered to other facilities in North America) *Photography is not permitted on site
  • 3. Safety & Introduction • Site orientation started with a series of computer safety modules: – LOTOTO (Lockout/Tagout/Tryout) – Forklift/PIV & Pedestrian Safety – WHMIS – Site Chemical Hazards (particularly Asbestos) – Others • Plant tour and insight into operations of different departments 3
  • 4. Mentor & Background • Worked under Mike Lord who is contracted by Michelin as a Reliability Technician • Performs Condition Based Monitoring of various rotating equipment and certified in: – Vibration Analysis – IR Thermography • Took part in data collection and analysis with different theory and techniques learnt on the job 4
  • 5. Types of Equipment • AC Motors • DC Motors • Pumps • Gearboxes • Fans 5
  • 7. Vibration Analysis • Used the CSI 2130 to collect vibrational data • Analyzed data using the AMS Suite: Machinery Health Manager software 7
  • 8. Vibration Analysis • Acquired data from various equipment by following data routes – Transferred data routes onto CSI 2130 – Followed routes and took readings as instructed by mentor – Dumped data onto the computer for analysis 8
  • 9. Vibration Analysis • Viewed vibration data using AMS Machinery Manager – Noted key vibration frequencies and max amplitude – Determined frequency relations such as turning speed, noting sidebands, line frequency etc. – Fault severity: Minor/Concern/Action • Prepared report in accordance to Michelin format – Identified route – Grouped report by placing equipment into 3 fault severities – Provided brief description and recommendation 9
  • 12. Vibration Analysis • What did I learn? – Identification of faults depending on equipment type (AC motors, fans etc.) and reading type (axial, radial etc.) – Theory connected to faults (SCR frequency, GMF, BPFO, BSF, looseness & types etc.) – How to take proper readings • Safety first • Placing sensor in correct/optimal places and orientations (welds, non hollow surfaces, hor. & vert. 90 deg. apart etc.) • Identifying poor readings from analyzer (sensor rocking, massive discrepancies from last reading, fluctuating readings etc.) • Variable speeds “DO THE BEST WITH WHAT YOU’VE GOT!” 12
  • 13. Vibration Analysis – Performed entire data routes • Transferring data into analyzers • Learned analyzer and its functions • Taking readings • Dumping data into computer – Preparing reports • Identifying faults and severity • Recommending solutions – AMS Machinery Manager • Various tools and functions (sidebands, harmonic families, peaks etc.) • Creating and copying databases • Viewing trends and equipment history 13
  • 14. IR Thermography • Performed data routes of IR image collection – Used the FLIR ThermaCAM EX320 handheld IR camera – Learned different camera settings (emissivity, reflective temperature etc.) – Focussed and thermally tuned images for data accuracy • Analyzed max temperatures from images to see if within acceptable range • Prepared sample IR report – Identified object parameters – Image and equipment details – Faults, recommendations and additional information 14
  • 16. Acknowledgments • Mike Lord • Scott Raithby • Michelin North America (Canada) • Andrew Costain and all the Acuren employees who made this program possible • Acuren Academy Trainees A great big Thank You to all these people! 16