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Refrigeration projects supported by
Sustainability Victoria and DELWP
Dr Michael Bellstedt
Minus40
Projects (2017-2019)
• Refrigeration Benchmarking study (SV)
• Study of 50 small refrigeration units across Victoria
• ARA and Minus40
• Refrigeration Masterclasses (SV)
• 11 ½ day workshops aimed at refrigeration users
• Content now available as video on SV website
• Supermarket Energy Baseline study (DELWP)
• Energy and refrigeration monitoring to baseline a supermarket for VEECs
• Energy Audits (SV and DELWP)
Faults diagnosed via remote monitoring
No Fault
36%
1 Fault
31%
2 Faults
26%
3 Faults
7%
NUMBER OF FAULTS
1
1
1
1
1
1
1
1
1
2
2
2
2
2
3
5
5
6
6
0 1 2 3 4 5 6 7
Leaking Solenoid Valve
Premature cut-in
Inappropriate defrost setting
Condenser Fan Fault or non-…
Compressor staging control
LP Control Setting
Faulty TX valve
Unnecessary start
Short Cycling
Ice build up
What are the faults?
Fault
impact
Fault
diagnosis
Operating hours analysis
0
1
2
3
4
5
6
7
8
1 3 5 7 9 11 13 14 16 18 20 22 24
Frequency
Operating Hours
Operating Hours in a Day of Units
Frequency Normal Distribution
Faulty or Oversized Units
Faulty or Undersized
Units
Conclusions from study
• 80% of studied units have at least one fault
• 42% of studied units have quantifiable energy inefficiency
• Up to 45% energy savings achievable on some sites
• 10% average quantifiable energy savings possible by simple means
• 246GWh annual energy savings possible across sector in Australia
• Achievable in most cases by basic service/clean and recommissioning
• 100% of studied units used HCFC or HFC refrigerants
Please contact me on
michael.bellstedt@minus40.com.au
For a copy of the full project report
Masterclass locations
Six training topics
1 – Refrigeration basics
2 – Refrigeration compressors and system types
3 – Remote monitoring and benchmarking
4 – Design and install for efficiency (hardware)
5 – Design and install for efficiency (software)
6 – Maintain and operate for efficiency
Link to live courses
https://www.sustainability.vic.gov.au/Business/Efficient-business-
operations/Energy-efficiency-for-business/Refrigeration-Efficiency-Masterclass
Supermarket Energy Baseline
Rutherglen power use – Interval vs Monitored
Interval power VS
Ambient Temperature
Monitored power VS
Ambient Temperature
Observations
• Higher granularity - much better correlation and prediction
• Energy conservation measures (ECMs) can be clearly demonstrated
and modelled
• Remote energy optimisation feasible
• Remote monitoring PLUS remote optimisation = plausible plan for
supermarket energy use reduction + VEECs generation
Tip
• Add some submetering (Refrigeration / AC / Solar)
Michael Bellstedt, Minus 40 (on behalf of Sustainability VIC)

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Michael Bellstedt, Minus 40 (on behalf of Sustainability VIC)

  • 1.
  • 2. Refrigeration projects supported by Sustainability Victoria and DELWP Dr Michael Bellstedt Minus40
  • 3. Projects (2017-2019) • Refrigeration Benchmarking study (SV) • Study of 50 small refrigeration units across Victoria • ARA and Minus40 • Refrigeration Masterclasses (SV) • 11 ½ day workshops aimed at refrigeration users • Content now available as video on SV website • Supermarket Energy Baseline study (DELWP) • Energy and refrigeration monitoring to baseline a supermarket for VEECs • Energy Audits (SV and DELWP)
  • 4. Faults diagnosed via remote monitoring No Fault 36% 1 Fault 31% 2 Faults 26% 3 Faults 7% NUMBER OF FAULTS 1 1 1 1 1 1 1 1 1 2 2 2 2 2 3 5 5 6 6 0 1 2 3 4 5 6 7 Leaking Solenoid Valve Premature cut-in Inappropriate defrost setting Condenser Fan Fault or non-… Compressor staging control LP Control Setting Faulty TX valve Unnecessary start Short Cycling Ice build up What are the faults?
  • 7. Operating hours analysis 0 1 2 3 4 5 6 7 8 1 3 5 7 9 11 13 14 16 18 20 22 24 Frequency Operating Hours Operating Hours in a Day of Units Frequency Normal Distribution Faulty or Oversized Units Faulty or Undersized Units
  • 8. Conclusions from study • 80% of studied units have at least one fault • 42% of studied units have quantifiable energy inefficiency • Up to 45% energy savings achievable on some sites • 10% average quantifiable energy savings possible by simple means • 246GWh annual energy savings possible across sector in Australia • Achievable in most cases by basic service/clean and recommissioning • 100% of studied units used HCFC or HFC refrigerants Please contact me on michael.bellstedt@minus40.com.au For a copy of the full project report
  • 9.
  • 11. Six training topics 1 – Refrigeration basics 2 – Refrigeration compressors and system types 3 – Remote monitoring and benchmarking 4 – Design and install for efficiency (hardware) 5 – Design and install for efficiency (software) 6 – Maintain and operate for efficiency
  • 12. Link to live courses https://www.sustainability.vic.gov.au/Business/Efficient-business- operations/Energy-efficiency-for-business/Refrigeration-Efficiency-Masterclass
  • 14. Rutherglen power use – Interval vs Monitored
  • 17. Observations • Higher granularity - much better correlation and prediction • Energy conservation measures (ECMs) can be clearly demonstrated and modelled • Remote energy optimisation feasible • Remote monitoring PLUS remote optimisation = plausible plan for supermarket energy use reduction + VEECs generation Tip • Add some submetering (Refrigeration / AC / Solar)