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Prepared by Tom Lawton, TESCO
The Eastern Specialty Company
For North Carolina Electric Meter School
Wednesday, June 15
9:00 AM
METER TESTING 101
1
tescometering.com
QUESTIONS TO ANSWER
• Why do we test?
• How do we test?
• What types of meter tests are there?
• How do utility tests differ from customer
request tests?
• What is In-Service Testing?
• How do we know meter tests are good?
• What do we do with the test data?
tescometering.com 2
Our regulatory commissions typically require us to test meters for
accuracy. Regulatory commissions typically take their lead from
ANSI C12.1 American National Standard for electricity Metering.
State regulatory commissions focus on accuracy because they want
electric utilities to ensure that no customer is being billed unfairly and
that no subset of customers is being unfairly subsidized by the rest
of the rate payers. Some states mandate only accuracy tests and
others require demand and time of use accuracy tests.
Any tests beyond accuracy tests are tests that are simply good
business practice.
WHY DO WE TEST?
tescometering.com 3
• Any testing performed in the field
• Can be performed
o without removing the meter
o through the use of an adapter
o or by removing the meter and testing in a piece of field
equipment or van mounted equipment with a meter socket
for testing where the meter can be tested and returned to
the customers socket in a minimum amount of time and
without ever leaving the premises other than to return to the
utility van.
FIELD TESTING
tescometering.com 4
Customers always have the right to request
a meter test. This is a type of field testing.
Some utilities and some jurisdictions allow
for testing at the customer site, others
require a test in a laboratory environment.
Some allow the customer to witness the
test and others require the utility
commission to witness the test.
Utilities must show that the meter tests well
and must demonstrate that they have a test
program in place to ensure the meters in
service are performing well.
COMPLIANT TESTING
tescometering.com 5
GENERAL METER TESTING REQUIREMENTS
• New Meters
• Manufacturers tests
• In-house tests on new
shipments
• Return to Service Testing
• In-Service Meters
• Periodic Tests
• Selective, random, or
statistical testing
• Retirement tests
• Testing of related metering equipment
tescometering.com 6
• Accept the Manufacturer’s Test results
• Perform a Statistical Test of an incoming shipment
• Perform a 100% test of an incoming shipment
NEW METER TESTING PROGRAMS
tescometering.com 7
• Meters to be returned to service
must always (virtually every
utility commission requires this)
be accuracy tested before being
returned to service.
• Best business practices also
require that the meter is
functionally tested as well.
RETURN TO SERVICE TESTING
tescometering.com 8
Meter Testing for new and in-service meters is specified
in ANSI C12.1-2015, American National Standard for
Electric Meters, Code for Electricity Metering. Most utility
commissions use this Standard a reference or the basis
for their meter testing requirements.
IN SERVICE TESTING
tescometering.com 9
TEST PLANS FOR METERS
Four test plan options available:
• Periodic
• Statistical
tescometering.com 10
PERIODIC TEST PLANS
• Periodic
• Varies by State
• Example provided by ANSI C12.1:
• Each Electro Mechanical meter is tested once every
8 years
• All other Meters are tested every 16 years
• Appendix D provides details for other meters &
devices
• No guidance for AMI meters
• Generally, average of 12.5% of population tested per
year
8 Years 16 Years
tescometering.com 11
ANSI C12.1-2001 Code for Electricity Metering Guidance
Paragraph 5.1.4.3.3 Statistical sampling plan
“The statistical sampling plan used shall conform to accepted principles of
statistical sampling based on either variables or attributes methods. Meters shall
be divided into homogeneous groups, such as manufacturer and manufacturer’s
type. The groups may be further divided into subdivision within the
manufacturer’s type by major design modifications.”
NOTE - Examples of statistical sampling plans
can be found in ANSI/ASQC Z1.9, the ANSI
version of MIL-STD-414 and ANSI/ASQC Z1.4,
the ANSI version of MIL-STD-105.
STATISTICAL TEST PLANS: THE BEST APPROACH
tescometering.com 12
• Focuses testing on the proper meters
• Minimizes number of meters to be tested; usually requires
less than 30% of what a periodic testing plan requires
• Provides data and analysis tools for use in
understanding what is happening with installed meters
or for use in the purchasing of new meters
WHY USE A STATISTICAL TESTING PLAN
tescometering.com 13
• The groups or populations being sampled and tested
are made up of the same or similar items, items
which operate in the same way and were made in the
same manner.
• For electric meters, this has traditionally been
interpreted as being meters of a specific meter
type from a manufacturer (i.e. AB1, J5S, MX, etc.).
• AMR & AMI programs have helped to make the
overall populations more homogenous. This makes a
utility with AMR & AMI meters better prepared to
take advantage of a statistical sampling plan.
HOMOGENEOUS POPULATION(S)
tescometering.com 14
Test an installation and system and not just a meter!
Test programs may need to involve testing and checking the
meter performance as well as checking and testing the
installation. This more extensive test check list needs to be
done especially for the higher revenue C&I customers.
TESTING OF A METER VS TESTING A SITE
tescometering.com 15
METER TESTING TRACEABILITY
• Test equipment to NIST standards
• Tracking number of meters to be tested per State
Commission requirements
• Tracking meter test data
• Meter Records
• Meter Data Management
System (MDMS)
tescometering.com 16
• Traceability is defined as ability to link the results of the
calibration and measurement to related standard and/or
reference (preferably national or international standard)
through an unbroken chain of comparisons.
• Calibration is typically performed by measuring a test unit
against a known standard or reference.
• Master standard (i.e. gages) are kept by National
Measurement Institute (NMI) of each country.
METER TESTING TRACEABILITY
tescometering.com 17
• National Institute of Standards and Technology (NIST)
provides internal tracking numbers, which are often used as
evidence of traceability.
• WARNING! NIST does not certify or guarantee that
calibration and measurements are correct, nor does it provide
any kind of certification of accuracy and calibration. NIST only
provides certifications for the work performed by them.
METER TESTING TRACEABILITY
tescometering.com 18
METER TESTING TRACEABILITY - STANDARDS
19
tescometering.com
• National Standard
In the US, this is maintained by NIST, in Canada by NRC. Not all countries
have a National Standards group and even the US does not have a group for
every item of interest to an electric utility (e.g. voltage transformers)
• Reference/Master Standard
Item of highest metrological quality located at a site where calibration is being
conducted.
Transfer Standard
Lower level of Reference Standard and used for calibration of lower level
calibration requirements measuring devices.
• Working Standard
Lower level of Reference Standard and used for calibration of lower level
calibration requirements measuring devices. Should be compared to Master
Standard or Reference Standard on regular basis; used for daily checks
comparisons of the calibrated devices.
METER TESTING TRACEABILITY - STANDARDS
tescometering.com 20
Primary Requirement: Traceable to NIST Standards
• Meter Test Boards, Field Test Kits calibrated to a known
master standard maintained at Meter Shop.
 Some periodicity such as monthly or quarterly
• Reference or Master standard calibrated by outside vendor
traceable to NIST or directly by NIST.
 Usually annually
TEST EQUIPMENT CALIBRATION
tescometering.com 21
TRACKING METER RECORDS
• AMI programs help to update and overhaul meter record
systems.
• Having the records for the entire meter population updated
allows for a better chance that test data is available to
answer questions and that any meter may be selected as
part of the sample for testing.
tescometering.com 22
Test data should be tracked throughout meter life
– Certification testing, first article, acceptance testing, in-service
(field & shop), retirement
• Meter test data should be linked to meter record data such as meter
form, amps, voltage, display type, etc.
• Best time to start to develop the
program is before the meters are being
installed.
• Accuracy test data is usually collected
automatically as new meters are tested
in meter shops or cross docks.
METER TEST DATA TRACKING
tescometering.com 23
• Need to consider tracking non-accuracy functional testing (meter
software configuration, service disconnect testing, voltage, etc.)
• Use installation reports to determine if there is any initial concerns
about the meters being installed.
• Typical reports that should be available:
• Failed Meter Report, Project to Date
• Electric Meters on Network Report
METER TEST DATA TRACKING
tescometering.com 24
• System should track meter test results
for ease of future reference or for
response to public or Utility
Commission inquiries.
• Maybe part of Meter Data Management
System (MDMS) or a separate Meter
Records system.
• Requires discipline in collecting &
entering data, especially field tests.
METER TEST DATA TRACKING SYSTEM
tescometering.com 25
QUESTIONS TO ANSWER
• Why do we test?
• How do we test?
• What types of meter tests are there?
• How do utility tests differ from customer request
tests?
• What is In-Service Testing?
• How do we know meter tests are good?
• What do we do with the test data?
tescometering.com 26
QUESTIONS AND DISCUSSION
Tom Lawton
President
TESCO – The Eastern Specialty Company
Bristol, PA
215-228-0500
This presentation can also be found under Meter
Conferences and Schools on the TESCO website:
tescometering.com
ISO 9001:2015 Certified Quality Company
ISO 17025:2017 Accredited Laboratory
tescometering.com 27

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Meter Testing 101.pptx

  • 1. Prepared by Tom Lawton, TESCO The Eastern Specialty Company For North Carolina Electric Meter School Wednesday, June 15 9:00 AM METER TESTING 101 1 tescometering.com
  • 2. QUESTIONS TO ANSWER • Why do we test? • How do we test? • What types of meter tests are there? • How do utility tests differ from customer request tests? • What is In-Service Testing? • How do we know meter tests are good? • What do we do with the test data? tescometering.com 2
  • 3. Our regulatory commissions typically require us to test meters for accuracy. Regulatory commissions typically take their lead from ANSI C12.1 American National Standard for electricity Metering. State regulatory commissions focus on accuracy because they want electric utilities to ensure that no customer is being billed unfairly and that no subset of customers is being unfairly subsidized by the rest of the rate payers. Some states mandate only accuracy tests and others require demand and time of use accuracy tests. Any tests beyond accuracy tests are tests that are simply good business practice. WHY DO WE TEST? tescometering.com 3
  • 4. • Any testing performed in the field • Can be performed o without removing the meter o through the use of an adapter o or by removing the meter and testing in a piece of field equipment or van mounted equipment with a meter socket for testing where the meter can be tested and returned to the customers socket in a minimum amount of time and without ever leaving the premises other than to return to the utility van. FIELD TESTING tescometering.com 4
  • 5. Customers always have the right to request a meter test. This is a type of field testing. Some utilities and some jurisdictions allow for testing at the customer site, others require a test in a laboratory environment. Some allow the customer to witness the test and others require the utility commission to witness the test. Utilities must show that the meter tests well and must demonstrate that they have a test program in place to ensure the meters in service are performing well. COMPLIANT TESTING tescometering.com 5
  • 6. GENERAL METER TESTING REQUIREMENTS • New Meters • Manufacturers tests • In-house tests on new shipments • Return to Service Testing • In-Service Meters • Periodic Tests • Selective, random, or statistical testing • Retirement tests • Testing of related metering equipment tescometering.com 6
  • 7. • Accept the Manufacturer’s Test results • Perform a Statistical Test of an incoming shipment • Perform a 100% test of an incoming shipment NEW METER TESTING PROGRAMS tescometering.com 7
  • 8. • Meters to be returned to service must always (virtually every utility commission requires this) be accuracy tested before being returned to service. • Best business practices also require that the meter is functionally tested as well. RETURN TO SERVICE TESTING tescometering.com 8
  • 9. Meter Testing for new and in-service meters is specified in ANSI C12.1-2015, American National Standard for Electric Meters, Code for Electricity Metering. Most utility commissions use this Standard a reference or the basis for their meter testing requirements. IN SERVICE TESTING tescometering.com 9
  • 10. TEST PLANS FOR METERS Four test plan options available: • Periodic • Statistical tescometering.com 10
  • 11. PERIODIC TEST PLANS • Periodic • Varies by State • Example provided by ANSI C12.1: • Each Electro Mechanical meter is tested once every 8 years • All other Meters are tested every 16 years • Appendix D provides details for other meters & devices • No guidance for AMI meters • Generally, average of 12.5% of population tested per year 8 Years 16 Years tescometering.com 11
  • 12. ANSI C12.1-2001 Code for Electricity Metering Guidance Paragraph 5.1.4.3.3 Statistical sampling plan “The statistical sampling plan used shall conform to accepted principles of statistical sampling based on either variables or attributes methods. Meters shall be divided into homogeneous groups, such as manufacturer and manufacturer’s type. The groups may be further divided into subdivision within the manufacturer’s type by major design modifications.” NOTE - Examples of statistical sampling plans can be found in ANSI/ASQC Z1.9, the ANSI version of MIL-STD-414 and ANSI/ASQC Z1.4, the ANSI version of MIL-STD-105. STATISTICAL TEST PLANS: THE BEST APPROACH tescometering.com 12
  • 13. • Focuses testing on the proper meters • Minimizes number of meters to be tested; usually requires less than 30% of what a periodic testing plan requires • Provides data and analysis tools for use in understanding what is happening with installed meters or for use in the purchasing of new meters WHY USE A STATISTICAL TESTING PLAN tescometering.com 13
  • 14. • The groups or populations being sampled and tested are made up of the same or similar items, items which operate in the same way and were made in the same manner. • For electric meters, this has traditionally been interpreted as being meters of a specific meter type from a manufacturer (i.e. AB1, J5S, MX, etc.). • AMR & AMI programs have helped to make the overall populations more homogenous. This makes a utility with AMR & AMI meters better prepared to take advantage of a statistical sampling plan. HOMOGENEOUS POPULATION(S) tescometering.com 14
  • 15. Test an installation and system and not just a meter! Test programs may need to involve testing and checking the meter performance as well as checking and testing the installation. This more extensive test check list needs to be done especially for the higher revenue C&I customers. TESTING OF A METER VS TESTING A SITE tescometering.com 15
  • 16. METER TESTING TRACEABILITY • Test equipment to NIST standards • Tracking number of meters to be tested per State Commission requirements • Tracking meter test data • Meter Records • Meter Data Management System (MDMS) tescometering.com 16
  • 17. • Traceability is defined as ability to link the results of the calibration and measurement to related standard and/or reference (preferably national or international standard) through an unbroken chain of comparisons. • Calibration is typically performed by measuring a test unit against a known standard or reference. • Master standard (i.e. gages) are kept by National Measurement Institute (NMI) of each country. METER TESTING TRACEABILITY tescometering.com 17
  • 18. • National Institute of Standards and Technology (NIST) provides internal tracking numbers, which are often used as evidence of traceability. • WARNING! NIST does not certify or guarantee that calibration and measurements are correct, nor does it provide any kind of certification of accuracy and calibration. NIST only provides certifications for the work performed by them. METER TESTING TRACEABILITY tescometering.com 18
  • 19. METER TESTING TRACEABILITY - STANDARDS 19 tescometering.com
  • 20. • National Standard In the US, this is maintained by NIST, in Canada by NRC. Not all countries have a National Standards group and even the US does not have a group for every item of interest to an electric utility (e.g. voltage transformers) • Reference/Master Standard Item of highest metrological quality located at a site where calibration is being conducted. Transfer Standard Lower level of Reference Standard and used for calibration of lower level calibration requirements measuring devices. • Working Standard Lower level of Reference Standard and used for calibration of lower level calibration requirements measuring devices. Should be compared to Master Standard or Reference Standard on regular basis; used for daily checks comparisons of the calibrated devices. METER TESTING TRACEABILITY - STANDARDS tescometering.com 20
  • 21. Primary Requirement: Traceable to NIST Standards • Meter Test Boards, Field Test Kits calibrated to a known master standard maintained at Meter Shop.  Some periodicity such as monthly or quarterly • Reference or Master standard calibrated by outside vendor traceable to NIST or directly by NIST.  Usually annually TEST EQUIPMENT CALIBRATION tescometering.com 21
  • 22. TRACKING METER RECORDS • AMI programs help to update and overhaul meter record systems. • Having the records for the entire meter population updated allows for a better chance that test data is available to answer questions and that any meter may be selected as part of the sample for testing. tescometering.com 22
  • 23. Test data should be tracked throughout meter life – Certification testing, first article, acceptance testing, in-service (field & shop), retirement • Meter test data should be linked to meter record data such as meter form, amps, voltage, display type, etc. • Best time to start to develop the program is before the meters are being installed. • Accuracy test data is usually collected automatically as new meters are tested in meter shops or cross docks. METER TEST DATA TRACKING tescometering.com 23
  • 24. • Need to consider tracking non-accuracy functional testing (meter software configuration, service disconnect testing, voltage, etc.) • Use installation reports to determine if there is any initial concerns about the meters being installed. • Typical reports that should be available: • Failed Meter Report, Project to Date • Electric Meters on Network Report METER TEST DATA TRACKING tescometering.com 24
  • 25. • System should track meter test results for ease of future reference or for response to public or Utility Commission inquiries. • Maybe part of Meter Data Management System (MDMS) or a separate Meter Records system. • Requires discipline in collecting & entering data, especially field tests. METER TEST DATA TRACKING SYSTEM tescometering.com 25
  • 26. QUESTIONS TO ANSWER • Why do we test? • How do we test? • What types of meter tests are there? • How do utility tests differ from customer request tests? • What is In-Service Testing? • How do we know meter tests are good? • What do we do with the test data? tescometering.com 26
  • 27. QUESTIONS AND DISCUSSION Tom Lawton President TESCO – The Eastern Specialty Company Bristol, PA 215-228-0500 This presentation can also be found under Meter Conferences and Schools on the TESCO website: tescometering.com ISO 9001:2015 Certified Quality Company ISO 17025:2017 Accredited Laboratory tescometering.com 27