The document discusses fatigue testing of dissimilar arc-welded joints between austempered ductile iron (ADI 1050) and structural steel (S355J2). Several joint geometries were tested, including partial and full penetration butt joints and cruciform fillet joints. Metallographic analysis and microhardness testing were performed on the joints. Fatigue tests were conducted to determine the strength categories of the welded details and compare them to standards for homogeneous steel joints. The fracture surfaces were also analyzed to identify fatigue crack initiation locations.
This document provides a review of steel-concrete composite (SCC) girders under shock loads. SCC construction combines the advantages of steel and concrete by using mechanical shear connectors to bond a steel beam and concrete slab. Under shock loads, SCC girders can experience local failures like concrete crushing or steel buckling. The complex force transfer during shock loading is discussed. Different types of shear connectors are described, and the interface behavior between the steel beam and concrete slab is important to resist shear forces. Both full and partial composite action are examined in terms of flexural capacity under different interaction assumptions. The behavior of SCC girders under shock loading, including dynamic load factors, is also reviewed.
IRJET- A Review on Comparative Study on the Seismic Behaviour of RCC and Comp...IRJET Journal
This document reviews the seismic behavior of reinforced concrete (RCC) structures compared to composite structures. It summarizes past research that has found composite structures to have better seismic performance characteristics than RCC structures. Specifically, composite structures have lower dead weight, reducing seismic forces. Displacements and drift are higher for composite structures but within code limits. Composite structures also provide increased lateral stiffness and ductility compared to RCC structures. Overall, the research presented indicates that composite structures are better suited for medium-to-high rise buildings and have performance advantages over RCC structures.
Effect of Perforation in Channel Section for Resistibility against Shear Buck...ijtsrd
1. The document presents a numerical study on the effect of perforations with different hole shapes (circular, elliptical, hexagonal, pentagonal, rhombus) on the shear buckling resistance of channel steel sections.
2. Finite element simulations were performed using ABAQUS to analyze the shear stress, deformation, reaction forces, eigen values/shear forces, and shear buckling coefficients in channel sections with different hole profiles.
3. The results showed that channel sections with hexagonal hole profiles experienced minimum shear stress compared to other hole shapes and sizes. Hexagonal hole profiles also resulted in less deformation. Overall, hexagonal and elliptical hole profiles provided better resistance to shear buckling compared to other
Analysis of High Rise Building Connection for Square Hollow Beam and Column U...ijtsrd
Most of the steel structures in India are made of conventional steel sections such as angle, channel and beam sections . However, new hollow steel sections such as square and rectangular hollow sections are gaining popularity in recent steel constructions due to a number of advantages such as its higher strength to weight ratio, better fire resistance properties, higher radius of gyration, lesser surface area, etc. This type of hollow sections can save cost up to 30 to 50 over the conventional steel sections Tata Steel brochure, 2012 17 . But unlike the conventional steel sections these hollow sections do not have standard connection details available in design code or in published literature. To overcome this problem the objective of the present study was identified to develop a suitable and economic connection detail between two square hollow sections which should be capable of transmitting forces smoothly and easy to be fabricated. To achieve the above objective, a square hollow beam to square hollow column connection was selected and modeled in commercial finite element software ABAQUS. This model was analyzed for nonlinear static pushover analysis considering a number of connection details. Following four alternative scheme of connection details were selected for this study i using end plate, ii using angle section, iii using channel sections, and iv using collar plates. The base model rectangular hollow beam welded to one face of the rectangular hollow column is also studied for reference. The performance of the selected connection details are compared and the best performing connection details is recommended for rectangular hollow beam to rectangular hollow column joints. The result shows that the load carrying capacity of the joint and the maximum deformation capacity is highly sensitive to the type of connection used. Also, the location of formation of plastic hinges in the structure which can beat joint or at beam depends highly on the type of connection used. Udit Dubey | Kapil Mandloi | Renu Tiwari "Analysis of High Rise Building Connection for Square Hollow Beam and Column Using Fem Software Abaqus" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-6 , October 2021, URL: https://www.ijtsrd.com/papers/ijtsrd47704.pdf Paper URL : https://www.ijtsrd.com/engineering/civil-engineering/47704/analysis-of-high-rise-building-connection-for-square-hollow-beam-and-column-using-fem-software-abaqus/udit-dubey
This document compares the mechanical behavior and damage scenarios of DP600 and DP980 dual phase steels. Standard tensile tests were conducted in three directions to analyze anisotropic behavior, showing DP980 has more anisotropic fracture strain. Specimens with different stress states (tensile, notched, shear, bulge) were tested and digital image correlation was used to measure local strains, which were compared to numerical simulations. A damage model was developed to predict fracture under complex loading. Finally, an in-situ test setup analyzed damage scenarios like strain localization, microcrack initiation, and coalescence during tensile loading in both materials.
ANALYSIS OF STEEL FRAMES WITH BRACINGS FOR SEISMIC LOADSIAEME Publication
In recent decants steel structure had played an important role in construction
industry. Providing strength, stability, ductility for buildings designed for seismic
loads. It is necessary to design a structure that can withstand under seismic loads.
Providing steel knee braces is one of the structural systems used to resist earthquake
forces on structures. Steel bracing is economical, easy to erect and occupies less
space which is flexible to design to meet the required strength and stiffness. There are
various types of steel bracing (X, knee bracing). In knee brace frame system (KBFS)
the non-buckling diagonal bracing provide most of the lateral stiffness, the flexural
yielding of knee element. In our project a 6 storey steel frame building with knee
bracing system with floor plan of 9 m x 9m is considered. We studied the performance
of a 6 storied steel frame building with knee bracing system and compared with bare
frame. Pushover analysis, equivalent static analysis, Response Spectrum analysis,
Time history analysis is performed in ETABS based on IS 1893:2002 (part 1)
guidelines. The manual calculation was done on the basis of Equivalent static analysis
and Response spectrum analysis to find out base shear for foundation and lateral
force for each storey deck slab and compared the values with bare frame. Depending
on the complexity in the problem for bracing models, we had used Etabs software in
order to analysis the Base shear and lateral shear. The results were plotted in the
form of graphs and tables for their inter storey drift and inter storey displacement.
An Analytical and Experimental Investigation of Shear Connectors in Composite...IRJET Journal
This document analyzes and compares the structural behavior of different types of shear connectors in composite beams through analytical and experimental methods. Finite element analysis was conducted using ANSYS to model composite beams with channel, stud, and bolt shear connectors. Standard push-out tests were also performed on composite sections with various connectors. The analytical and experimental results showed that channel shear connectors had the highest load carrying capacity and ductility compared to stud and bolt connectors. Failure modes also differed between connector types.
This document reviews the friction stir welding (FSW) process. FSW is a solid-state welding technique invented in 1991 that uses a rotating tool to generate heat and plasticize materials being joined, allowing them to bond without melting. It can weld materials like aluminum alloys that are difficult to weld using conventional fusion welding. The document discusses the principles of FSW, factors that affect weld microstructure and properties like tool parameters and heat flow, and summarizes several studies that examined the effects of FSW parameters and post-weld treatments on mechanical properties and microstructure of welded aluminum alloys.
This document provides a review of steel-concrete composite (SCC) girders under shock loads. SCC construction combines the advantages of steel and concrete by using mechanical shear connectors to bond a steel beam and concrete slab. Under shock loads, SCC girders can experience local failures like concrete crushing or steel buckling. The complex force transfer during shock loading is discussed. Different types of shear connectors are described, and the interface behavior between the steel beam and concrete slab is important to resist shear forces. Both full and partial composite action are examined in terms of flexural capacity under different interaction assumptions. The behavior of SCC girders under shock loading, including dynamic load factors, is also reviewed.
IRJET- A Review on Comparative Study on the Seismic Behaviour of RCC and Comp...IRJET Journal
This document reviews the seismic behavior of reinforced concrete (RCC) structures compared to composite structures. It summarizes past research that has found composite structures to have better seismic performance characteristics than RCC structures. Specifically, composite structures have lower dead weight, reducing seismic forces. Displacements and drift are higher for composite structures but within code limits. Composite structures also provide increased lateral stiffness and ductility compared to RCC structures. Overall, the research presented indicates that composite structures are better suited for medium-to-high rise buildings and have performance advantages over RCC structures.
Effect of Perforation in Channel Section for Resistibility against Shear Buck...ijtsrd
1. The document presents a numerical study on the effect of perforations with different hole shapes (circular, elliptical, hexagonal, pentagonal, rhombus) on the shear buckling resistance of channel steel sections.
2. Finite element simulations were performed using ABAQUS to analyze the shear stress, deformation, reaction forces, eigen values/shear forces, and shear buckling coefficients in channel sections with different hole profiles.
3. The results showed that channel sections with hexagonal hole profiles experienced minimum shear stress compared to other hole shapes and sizes. Hexagonal hole profiles also resulted in less deformation. Overall, hexagonal and elliptical hole profiles provided better resistance to shear buckling compared to other
Analysis of High Rise Building Connection for Square Hollow Beam and Column U...ijtsrd
Most of the steel structures in India are made of conventional steel sections such as angle, channel and beam sections . However, new hollow steel sections such as square and rectangular hollow sections are gaining popularity in recent steel constructions due to a number of advantages such as its higher strength to weight ratio, better fire resistance properties, higher radius of gyration, lesser surface area, etc. This type of hollow sections can save cost up to 30 to 50 over the conventional steel sections Tata Steel brochure, 2012 17 . But unlike the conventional steel sections these hollow sections do not have standard connection details available in design code or in published literature. To overcome this problem the objective of the present study was identified to develop a suitable and economic connection detail between two square hollow sections which should be capable of transmitting forces smoothly and easy to be fabricated. To achieve the above objective, a square hollow beam to square hollow column connection was selected and modeled in commercial finite element software ABAQUS. This model was analyzed for nonlinear static pushover analysis considering a number of connection details. Following four alternative scheme of connection details were selected for this study i using end plate, ii using angle section, iii using channel sections, and iv using collar plates. The base model rectangular hollow beam welded to one face of the rectangular hollow column is also studied for reference. The performance of the selected connection details are compared and the best performing connection details is recommended for rectangular hollow beam to rectangular hollow column joints. The result shows that the load carrying capacity of the joint and the maximum deformation capacity is highly sensitive to the type of connection used. Also, the location of formation of plastic hinges in the structure which can beat joint or at beam depends highly on the type of connection used. Udit Dubey | Kapil Mandloi | Renu Tiwari "Analysis of High Rise Building Connection for Square Hollow Beam and Column Using Fem Software Abaqus" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456-6470, Volume-5 | Issue-6 , October 2021, URL: https://www.ijtsrd.com/papers/ijtsrd47704.pdf Paper URL : https://www.ijtsrd.com/engineering/civil-engineering/47704/analysis-of-high-rise-building-connection-for-square-hollow-beam-and-column-using-fem-software-abaqus/udit-dubey
This document compares the mechanical behavior and damage scenarios of DP600 and DP980 dual phase steels. Standard tensile tests were conducted in three directions to analyze anisotropic behavior, showing DP980 has more anisotropic fracture strain. Specimens with different stress states (tensile, notched, shear, bulge) were tested and digital image correlation was used to measure local strains, which were compared to numerical simulations. A damage model was developed to predict fracture under complex loading. Finally, an in-situ test setup analyzed damage scenarios like strain localization, microcrack initiation, and coalescence during tensile loading in both materials.
ANALYSIS OF STEEL FRAMES WITH BRACINGS FOR SEISMIC LOADSIAEME Publication
In recent decants steel structure had played an important role in construction
industry. Providing strength, stability, ductility for buildings designed for seismic
loads. It is necessary to design a structure that can withstand under seismic loads.
Providing steel knee braces is one of the structural systems used to resist earthquake
forces on structures. Steel bracing is economical, easy to erect and occupies less
space which is flexible to design to meet the required strength and stiffness. There are
various types of steel bracing (X, knee bracing). In knee brace frame system (KBFS)
the non-buckling diagonal bracing provide most of the lateral stiffness, the flexural
yielding of knee element. In our project a 6 storey steel frame building with knee
bracing system with floor plan of 9 m x 9m is considered. We studied the performance
of a 6 storied steel frame building with knee bracing system and compared with bare
frame. Pushover analysis, equivalent static analysis, Response Spectrum analysis,
Time history analysis is performed in ETABS based on IS 1893:2002 (part 1)
guidelines. The manual calculation was done on the basis of Equivalent static analysis
and Response spectrum analysis to find out base shear for foundation and lateral
force for each storey deck slab and compared the values with bare frame. Depending
on the complexity in the problem for bracing models, we had used Etabs software in
order to analysis the Base shear and lateral shear. The results were plotted in the
form of graphs and tables for their inter storey drift and inter storey displacement.
An Analytical and Experimental Investigation of Shear Connectors in Composite...IRJET Journal
This document analyzes and compares the structural behavior of different types of shear connectors in composite beams through analytical and experimental methods. Finite element analysis was conducted using ANSYS to model composite beams with channel, stud, and bolt shear connectors. Standard push-out tests were also performed on composite sections with various connectors. The analytical and experimental results showed that channel shear connectors had the highest load carrying capacity and ductility compared to stud and bolt connectors. Failure modes also differed between connector types.
This document reviews the friction stir welding (FSW) process. FSW is a solid-state welding technique invented in 1991 that uses a rotating tool to generate heat and plasticize materials being joined, allowing them to bond without melting. It can weld materials like aluminum alloys that are difficult to weld using conventional fusion welding. The document discusses the principles of FSW, factors that affect weld microstructure and properties like tool parameters and heat flow, and summarizes several studies that examined the effects of FSW parameters and post-weld treatments on mechanical properties and microstructure of welded aluminum alloys.
Effect of Notch Geometry on the Fatigue Life of UNS S31803 Duplex Stainless S...IRJET Journal
This document discusses an experimental study on the effect of notch geometry on the fatigue life of UNS S31803 duplex stainless steel. Specimens were fabricated with various notch geometries according to an experimental design. Fatigue testing was performed on the notched and unnotched specimens. The results showed that the fatigue life of UNS S31803 was most influenced by notch depth, followed by notch central angle, and then notch width. Deeper notches, wider notch central angles, and wider notches all led to reductions in fatigue life.
An Overview of Design and Analysis of Rocker ArmIRJET Journal
This document summarizes research on the design and analysis of rocker arms. It discusses how rocker arms are used to transfer motion from camshafts to engine valves. Finite element analysis is used to model rocker arms and analyze stresses. Different materials are analyzed to reduce stresses and increase durability, including steel, aluminum, composites, and polymers. Studies analyzed stresses on rocker arms made of various materials and identified optimal materials to increase strength while reducing weight. Composite materials showed potential to reduce stresses compared to steel.
Experimental Verification and Validation of Stress Distribution of Composite ...Journal For Research
This document summarizes an experimental study on the stress distribution of composite beams compared to metal beams under different support conditions. The study aims to analyze and compare the stress distribution of composite and metal beams using finite element analysis software and experimental testing with strain gauges and other tools. Based on a literature review, composite materials offer advantages over metals like lower weight and improved properties. The experimental results on stress distribution of composite and metal beams under different support conditions will be analyzed and compared to the finite element analysis results.
IRJET- A Review - Optimization of Castellated Beam with StiffenerIRJET Journal
This document provides a literature review on optimization of castellated beams with stiffeners. It discusses previous research that has studied the behavior and failure modes of castellated beams through experimental testing and finite element analysis. The review found that existing design codes provide empirical formulas for castellated beams but the complex behavior is not fully understood. The objective of the current study is to define the behavior of castellated beams with stiffeners and optimize the stiffener location, size, and thickness to improve performance.
Study of Thermal Stresses in High Temperature Brazing of Carbide to Steel San...AM Publications
1. The document discusses the challenges in joining carbides to steel, specifically thermal stresses generated due to differences in thermal expansion coefficients.
2. It proposes using a "sandwich alloy" with copper between carbide and steel materials to act as a cushion and minimize stresses on the carbide during brazing and cooling.
3. Finite element modeling shows that this sandwich design with copper significantly reduces thermal stresses on the carbide compared to using silver-copper filler alloy directly.
IRJET- Comparative Study on Behaviour of Cold-Formed Purlin Section-Revie...IRJET Journal
This document presents a review of literature on the comparative study of the behavior of cold-formed steel purlin sections. It summarizes several studies that have analyzed the load carrying capacity and deflection of various cold-formed and hot-formed steel sections under elastic parameters through analytical and finite element methods. The literature reviewed includes studies on the bending and twisting behavior of channel-section purlins, buckling behavior of laterally-restrained Z-section beams, interaction of local and distortional buckling modes in lipped channel beams, and torsional behavior of cold-formed steel sections. The conclusions drawn are that cold-formed steel is increasingly being used in structures due to its inherent properties and thinner gauge compared to hot
This document discusses research on improving the rolling contact fatigue wear resistance of train track alloy steel through laser processing of biomimetic coupling units on the steel surface. Key points:
1) Biomimetic units with different striation angles (30°, 45°, 60°) were created on alloy steel samples using laser remelting to mimic structures found in nature.
2) Testing found the samples with units had significantly less mass loss than untreated samples when subjected to rolling contact fatigue wear testing, indicating better wear resistance.
3) Samples with 30° and 60° striation units performed best, with mass loss reductions of 85% and 86.3% respectively, compared to 73.9% for the 45
IRJET- Review on Cold form Steel Compression MembersIRJET Journal
This document reviews research on the behavior of cold-formed steel sections under compression loading over the past 15 years. It summarizes studies on various buckling modes of cold-formed steel sections including local, distortional, lateral-torsional, and flexural-torsional buckling. The document also discusses experimental, numerical, and analytical investigations on the effects of parameters like yield strength, thickness, and use of stiffeners on the buckling behavior and strength of cold-formed steel compression members. While significant research has been done, the document notes that further study is needed on the influence of stiffened elements at flange/web junctions on the behavior of intermediate length cold-formed steel open columns.
COMPARATIVE STUDY ON ANALYSIS OF STEEL-CONCRETE COMPOSITE STRUCTURE WITH DIFF...IRJET Journal
This document presents a comparative study on the analysis of steel-concrete composite structures with different shear wall positions. Five models of an 8-storey composite building were analyzed: without shear walls, with a center shear wall, shear walls in the x-direction, shear walls in the y-direction, and shear walls at the corners. The analysis found that the model with shear walls at the corners experienced the minimum displacement, storey drift, and time period compared to the other models.
BOLTING MECHANISM OF ONE-SIDED BOLTED CONNECTION IN PREFABRICATED STEEL STRUC...IRJET Journal
This document discusses one-sided bolted connections used in prefabricated steel structures. Standard bolted connections cannot be used with hollow structural sections (HSS) as there is no access from the inside. Various one-sided bolts have been developed to address this, including hollow bolts, slip-critical blind bolts, and T-shaped bolts. Proper preloading of bolts is important for load transfer and connection strength. The document reviews different one-sided bolt designs and the importance of preload forces in bolted connections.
IRJET - Influence of Temperature on Tensile Properties and Fracture Behavior ...IRJET Journal
This document summarizes research on the influence of temperature on the tensile properties and fracture behavior of high-strength stainless steel 2304. Tests were conducted on specimens at room temperature and 200°C. The microstructure was examined and tensile tests were performed on an automated test machine. Failed samples were also examined under a scanning electron microscope. The research aims to understand how temperature affects tensile behavior and fracture in the stainless steel.
Characterization and mechanical behaviour of similar and dissimilar parts joi...Barhm Mohamad
This work is a contribution to the study of the rigidity of rotational friction welding of cylindrical specimens made on a parallel lathe. We performed welding of three combinations of parts: steel / steel, aluminium / aluminium and steel / aluminium according to three numbers of rotations of the spindle (900, 1250 and 1800 rpm). To control the rigidity and quality of these assemblies, tensile tests are used followed by ultrasonic testing to ensure that the tips are welded and that there are no internal defects. Hardness profile of the welded zone according to the welding parameters was obtained. Metallographic observations have detected the profile of the various zones welded and affected thermally. The results of the mechanical tests showed that a rotation speed of 1250 rpm can produce a very good weld, with other parameters kept constant.
Characterization and mechanical behaviour of similar and dissimilar parts joi...Barhm Mohamad
This work is a contribution to the study of the rigidity of rotational friction welding of cylindrical specimens made on a parallel lathe. We performed welding of three combinations of parts: steel / steel, aluminium / aluminium and steel / aluminium according to three numbers of rotations of the spindle (900, 1250 and 1800 rpm). To control the rigidity and quality of these assemblies, tensile tests are used followed by ultrasonic testing to ensure that the tips are welded and that there are no internal defects. Hardness profile of the welded zone according to the welding parameters was obtained. Metallographic observations have detected the profile of the various zones welded and affected thermally. The results of the mechanical tests showed that a rotation speed of 1250 rpm can produce a very good weld, with other parameters kept constant.
Modelling and Analysis of Hybrid Composite Joint Using Fem in ANSYSIJMER
Composite materials are widely used in the various Fields. Due to the high strength they
arewidelyusedinthelowweightconstructionsandalsousedasasuitablealternativetometals.Invariousapplicat
ionsAnd also for joining various composite parts together, they are fastened together using adhesives or
Mechanical fasteners. Modelling and static analysis of 3-D Models of joints such as bonded, riveted and
hybrid. The results were found in terms of von-mises stress, shear stress and normal stress for stress
distribution. ANSYS FEA tool has been used for stress distribution characteristics of various
configurations of double riveted single lap joint with three joining methods namely bonded, riveted and
hybrid the present study deals with the analysis of single lap joint subjected to the given tensile load and
the stress distribution in the members under various design conditions are found
Analysis of Beam-Column Joint subjected to Seismic Lateral Loading – A ReviewIRJET Journal
This document reviews the analysis and design of beam-column joints in reinforced concrete structures subjected to seismic lateral loading. It discusses that beam-column joints are critical parts that can fail in earthquakes due to shear or inadequate reinforcement anchorage. The document examines different types of beam-column joints and codes for their design. It also reviews past literature on modeling and testing beam-column joints and factors that influence their behavior under seismic loads. The conclusion is that beam-column joint design and detailing is important for seismic resistance and codes have improved based on research but more study is still needed.
IRJET- Comparative Study on Behaviour of Cold-Formed Purlin Section-Review PaperIRJET Journal
This document presents a review of literature on the comparative study of the behavior of cold-formed steel purlin sections. It first introduces that cold-formed steel members are formed at room temperature and have higher yield strength than hot-rolled members. The literature review then summarizes several papers that have analyzed the load carrying capacity and deflection of various cold-formed sections through analytical and finite element models. These studies compared the behavior of cold-formed sections to hot-rolled sections. The conclusion is that cold-formed steel is increasingly being used in structures due to its properties and that further research is needed to study the behavior of built-up cold-formed sections.
The document discusses multi response optimization of friction stir welding (FSW) parameters for aluminum alloy AA6105 using the Taguchi method. It first provides background on welding processes including FSW. It then discusses factors that affect FSW quality like rotational speed, welding speed, and tilt angle. The document proposes using an L9 orthogonal array experiment with three control factors and mechanical properties and microstructure as response variables. The methodology involves conducting experiments, applying Taguchi analysis and ANOVA to optimize parameters for properties like tensile strength and hardness. The research aims to minimize defects and improve joint quality of AA6105. Equipment for FSW and response testing is also detailed.
A STUDY OF EFFECT PROCESS PARAMETERS ON TENSILE STRENGTH IAEME Publication
This document discusses a study on the effect of process parameters on tensile strength of friction stir welded AA6061 aluminum alloy joints. Friction stir welding is a solid-state joining process that uses a non-consumable rotating tool to join materials together without melting. The study examines parameters like rotational speed, traverse speed, axial force, shoulder diameter, and tilt angle. Tensile test samples were prepared and tensile strength values were measured for different parameter combinations based on a Taguchi design of experiments. Optimum tensile strength was found at 1000 rpm speed, 14 mm/min feed rate, 7 kN axial force, 17 mm shoulder diameter, and 3° tilt angle for cylindrical tools and 710 rpm speed,
A STUDY OF EFFECT PROCESS PARAMETERS ON TENSILE STRENGTHIAEME Publication
Friction stir welding (FSW) is a comparatively innovative solids-state joining
process. This joining mechanism is very energy efficient, environment friendly and
multitalented. The aim of this paper is improvement an affiliation between in the welding
parameters and mechanical properties of the AA6061T-6 type of aluminum alloy using
the friction stir welding mechanism .The effects of the various processing parameters
they are, tool rotational speed, traverse speed, axial force and geometry play tool they
are play an important role on the quality of welded joining. The FSW joints mechanism
have advanced tensile strength to the heaviness ratio. The present work of this paper is
done to think about the impact of the contribution parameters on the tensile strength.
The tensile welding parameters mainly influenced by the following variables they are
weld speed, feed, and tilt angle. The parameters are take these of the examiner attributes
they are the attributes are rotational speed, weld speed, axial force, shoulder diameter
and tilt angle. From this examination it is found that the square tool pin profile
producers are mechanically sound defect free welds compare to the tool to pin effects
This document presents an experimental and analytical study comparing the structural behavior of composite concrete slabs with profiled steel decking. 18 full-scale slab specimens were tested under different shear span lengths to evaluate the longitudinal shear bond strength between the concrete and steel deck. The experimental results were compared to analytical calculations using the m-k method and partial shear connection method from Eurocode 4. The m-k method was found to provide a more conservative estimate of load-carrying capacity than the partial shear connection method, with generally good agreement between experimental and analytical values.
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressionsVictor Morales
K8sGPT is a tool that analyzes and diagnoses Kubernetes clusters. This presentation was used to share the requirements and dependencies to deploy K8sGPT in a local environment.
Effect of Notch Geometry on the Fatigue Life of UNS S31803 Duplex Stainless S...IRJET Journal
This document discusses an experimental study on the effect of notch geometry on the fatigue life of UNS S31803 duplex stainless steel. Specimens were fabricated with various notch geometries according to an experimental design. Fatigue testing was performed on the notched and unnotched specimens. The results showed that the fatigue life of UNS S31803 was most influenced by notch depth, followed by notch central angle, and then notch width. Deeper notches, wider notch central angles, and wider notches all led to reductions in fatigue life.
An Overview of Design and Analysis of Rocker ArmIRJET Journal
This document summarizes research on the design and analysis of rocker arms. It discusses how rocker arms are used to transfer motion from camshafts to engine valves. Finite element analysis is used to model rocker arms and analyze stresses. Different materials are analyzed to reduce stresses and increase durability, including steel, aluminum, composites, and polymers. Studies analyzed stresses on rocker arms made of various materials and identified optimal materials to increase strength while reducing weight. Composite materials showed potential to reduce stresses compared to steel.
Experimental Verification and Validation of Stress Distribution of Composite ...Journal For Research
This document summarizes an experimental study on the stress distribution of composite beams compared to metal beams under different support conditions. The study aims to analyze and compare the stress distribution of composite and metal beams using finite element analysis software and experimental testing with strain gauges and other tools. Based on a literature review, composite materials offer advantages over metals like lower weight and improved properties. The experimental results on stress distribution of composite and metal beams under different support conditions will be analyzed and compared to the finite element analysis results.
IRJET- A Review - Optimization of Castellated Beam with StiffenerIRJET Journal
This document provides a literature review on optimization of castellated beams with stiffeners. It discusses previous research that has studied the behavior and failure modes of castellated beams through experimental testing and finite element analysis. The review found that existing design codes provide empirical formulas for castellated beams but the complex behavior is not fully understood. The objective of the current study is to define the behavior of castellated beams with stiffeners and optimize the stiffener location, size, and thickness to improve performance.
Study of Thermal Stresses in High Temperature Brazing of Carbide to Steel San...AM Publications
1. The document discusses the challenges in joining carbides to steel, specifically thermal stresses generated due to differences in thermal expansion coefficients.
2. It proposes using a "sandwich alloy" with copper between carbide and steel materials to act as a cushion and minimize stresses on the carbide during brazing and cooling.
3. Finite element modeling shows that this sandwich design with copper significantly reduces thermal stresses on the carbide compared to using silver-copper filler alloy directly.
IRJET- Comparative Study on Behaviour of Cold-Formed Purlin Section-Revie...IRJET Journal
This document presents a review of literature on the comparative study of the behavior of cold-formed steel purlin sections. It summarizes several studies that have analyzed the load carrying capacity and deflection of various cold-formed and hot-formed steel sections under elastic parameters through analytical and finite element methods. The literature reviewed includes studies on the bending and twisting behavior of channel-section purlins, buckling behavior of laterally-restrained Z-section beams, interaction of local and distortional buckling modes in lipped channel beams, and torsional behavior of cold-formed steel sections. The conclusions drawn are that cold-formed steel is increasingly being used in structures due to its inherent properties and thinner gauge compared to hot
This document discusses research on improving the rolling contact fatigue wear resistance of train track alloy steel through laser processing of biomimetic coupling units on the steel surface. Key points:
1) Biomimetic units with different striation angles (30°, 45°, 60°) were created on alloy steel samples using laser remelting to mimic structures found in nature.
2) Testing found the samples with units had significantly less mass loss than untreated samples when subjected to rolling contact fatigue wear testing, indicating better wear resistance.
3) Samples with 30° and 60° striation units performed best, with mass loss reductions of 85% and 86.3% respectively, compared to 73.9% for the 45
IRJET- Review on Cold form Steel Compression MembersIRJET Journal
This document reviews research on the behavior of cold-formed steel sections under compression loading over the past 15 years. It summarizes studies on various buckling modes of cold-formed steel sections including local, distortional, lateral-torsional, and flexural-torsional buckling. The document also discusses experimental, numerical, and analytical investigations on the effects of parameters like yield strength, thickness, and use of stiffeners on the buckling behavior and strength of cold-formed steel compression members. While significant research has been done, the document notes that further study is needed on the influence of stiffened elements at flange/web junctions on the behavior of intermediate length cold-formed steel open columns.
COMPARATIVE STUDY ON ANALYSIS OF STEEL-CONCRETE COMPOSITE STRUCTURE WITH DIFF...IRJET Journal
This document presents a comparative study on the analysis of steel-concrete composite structures with different shear wall positions. Five models of an 8-storey composite building were analyzed: without shear walls, with a center shear wall, shear walls in the x-direction, shear walls in the y-direction, and shear walls at the corners. The analysis found that the model with shear walls at the corners experienced the minimum displacement, storey drift, and time period compared to the other models.
BOLTING MECHANISM OF ONE-SIDED BOLTED CONNECTION IN PREFABRICATED STEEL STRUC...IRJET Journal
This document discusses one-sided bolted connections used in prefabricated steel structures. Standard bolted connections cannot be used with hollow structural sections (HSS) as there is no access from the inside. Various one-sided bolts have been developed to address this, including hollow bolts, slip-critical blind bolts, and T-shaped bolts. Proper preloading of bolts is important for load transfer and connection strength. The document reviews different one-sided bolt designs and the importance of preload forces in bolted connections.
IRJET - Influence of Temperature on Tensile Properties and Fracture Behavior ...IRJET Journal
This document summarizes research on the influence of temperature on the tensile properties and fracture behavior of high-strength stainless steel 2304. Tests were conducted on specimens at room temperature and 200°C. The microstructure was examined and tensile tests were performed on an automated test machine. Failed samples were also examined under a scanning electron microscope. The research aims to understand how temperature affects tensile behavior and fracture in the stainless steel.
Characterization and mechanical behaviour of similar and dissimilar parts joi...Barhm Mohamad
This work is a contribution to the study of the rigidity of rotational friction welding of cylindrical specimens made on a parallel lathe. We performed welding of three combinations of parts: steel / steel, aluminium / aluminium and steel / aluminium according to three numbers of rotations of the spindle (900, 1250 and 1800 rpm). To control the rigidity and quality of these assemblies, tensile tests are used followed by ultrasonic testing to ensure that the tips are welded and that there are no internal defects. Hardness profile of the welded zone according to the welding parameters was obtained. Metallographic observations have detected the profile of the various zones welded and affected thermally. The results of the mechanical tests showed that a rotation speed of 1250 rpm can produce a very good weld, with other parameters kept constant.
Characterization and mechanical behaviour of similar and dissimilar parts joi...Barhm Mohamad
This work is a contribution to the study of the rigidity of rotational friction welding of cylindrical specimens made on a parallel lathe. We performed welding of three combinations of parts: steel / steel, aluminium / aluminium and steel / aluminium according to three numbers of rotations of the spindle (900, 1250 and 1800 rpm). To control the rigidity and quality of these assemblies, tensile tests are used followed by ultrasonic testing to ensure that the tips are welded and that there are no internal defects. Hardness profile of the welded zone according to the welding parameters was obtained. Metallographic observations have detected the profile of the various zones welded and affected thermally. The results of the mechanical tests showed that a rotation speed of 1250 rpm can produce a very good weld, with other parameters kept constant.
Modelling and Analysis of Hybrid Composite Joint Using Fem in ANSYSIJMER
Composite materials are widely used in the various Fields. Due to the high strength they
arewidelyusedinthelowweightconstructionsandalsousedasasuitablealternativetometals.Invariousapplicat
ionsAnd also for joining various composite parts together, they are fastened together using adhesives or
Mechanical fasteners. Modelling and static analysis of 3-D Models of joints such as bonded, riveted and
hybrid. The results were found in terms of von-mises stress, shear stress and normal stress for stress
distribution. ANSYS FEA tool has been used for stress distribution characteristics of various
configurations of double riveted single lap joint with three joining methods namely bonded, riveted and
hybrid the present study deals with the analysis of single lap joint subjected to the given tensile load and
the stress distribution in the members under various design conditions are found
Analysis of Beam-Column Joint subjected to Seismic Lateral Loading – A ReviewIRJET Journal
This document reviews the analysis and design of beam-column joints in reinforced concrete structures subjected to seismic lateral loading. It discusses that beam-column joints are critical parts that can fail in earthquakes due to shear or inadequate reinforcement anchorage. The document examines different types of beam-column joints and codes for their design. It also reviews past literature on modeling and testing beam-column joints and factors that influence their behavior under seismic loads. The conclusion is that beam-column joint design and detailing is important for seismic resistance and codes have improved based on research but more study is still needed.
IRJET- Comparative Study on Behaviour of Cold-Formed Purlin Section-Review PaperIRJET Journal
This document presents a review of literature on the comparative study of the behavior of cold-formed steel purlin sections. It first introduces that cold-formed steel members are formed at room temperature and have higher yield strength than hot-rolled members. The literature review then summarizes several papers that have analyzed the load carrying capacity and deflection of various cold-formed sections through analytical and finite element models. These studies compared the behavior of cold-formed sections to hot-rolled sections. The conclusion is that cold-formed steel is increasingly being used in structures due to its properties and that further research is needed to study the behavior of built-up cold-formed sections.
The document discusses multi response optimization of friction stir welding (FSW) parameters for aluminum alloy AA6105 using the Taguchi method. It first provides background on welding processes including FSW. It then discusses factors that affect FSW quality like rotational speed, welding speed, and tilt angle. The document proposes using an L9 orthogonal array experiment with three control factors and mechanical properties and microstructure as response variables. The methodology involves conducting experiments, applying Taguchi analysis and ANOVA to optimize parameters for properties like tensile strength and hardness. The research aims to minimize defects and improve joint quality of AA6105. Equipment for FSW and response testing is also detailed.
A STUDY OF EFFECT PROCESS PARAMETERS ON TENSILE STRENGTH IAEME Publication
This document discusses a study on the effect of process parameters on tensile strength of friction stir welded AA6061 aluminum alloy joints. Friction stir welding is a solid-state joining process that uses a non-consumable rotating tool to join materials together without melting. The study examines parameters like rotational speed, traverse speed, axial force, shoulder diameter, and tilt angle. Tensile test samples were prepared and tensile strength values were measured for different parameter combinations based on a Taguchi design of experiments. Optimum tensile strength was found at 1000 rpm speed, 14 mm/min feed rate, 7 kN axial force, 17 mm shoulder diameter, and 3° tilt angle for cylindrical tools and 710 rpm speed,
A STUDY OF EFFECT PROCESS PARAMETERS ON TENSILE STRENGTHIAEME Publication
Friction stir welding (FSW) is a comparatively innovative solids-state joining
process. This joining mechanism is very energy efficient, environment friendly and
multitalented. The aim of this paper is improvement an affiliation between in the welding
parameters and mechanical properties of the AA6061T-6 type of aluminum alloy using
the friction stir welding mechanism .The effects of the various processing parameters
they are, tool rotational speed, traverse speed, axial force and geometry play tool they
are play an important role on the quality of welded joining. The FSW joints mechanism
have advanced tensile strength to the heaviness ratio. The present work of this paper is
done to think about the impact of the contribution parameters on the tensile strength.
The tensile welding parameters mainly influenced by the following variables they are
weld speed, feed, and tilt angle. The parameters are take these of the examiner attributes
they are the attributes are rotational speed, weld speed, axial force, shoulder diameter
and tilt angle. From this examination it is found that the square tool pin profile
producers are mechanically sound defect free welds compare to the tool to pin effects
This document presents an experimental and analytical study comparing the structural behavior of composite concrete slabs with profiled steel decking. 18 full-scale slab specimens were tested under different shear span lengths to evaluate the longitudinal shear bond strength between the concrete and steel deck. The experimental results were compared to analytical calculations using the m-k method and partial shear connection method from Eurocode 4. The m-k method was found to provide a more conservative estimate of load-carrying capacity than the partial shear connection method, with generally good agreement between experimental and analytical values.
KuberTENes Birthday Bash Guadalajara - K8sGPT first impressionsVictor Morales
K8sGPT is a tool that analyzes and diagnoses Kubernetes clusters. This presentation was used to share the requirements and dependencies to deploy K8sGPT in a local environment.
Advanced control scheme of doubly fed induction generator for wind turbine us...IJECEIAES
This paper describes a speed control device for generating electrical energy on an electricity network based on the doubly fed induction generator (DFIG) used for wind power conversion systems. At first, a double-fed induction generator model was constructed. A control law is formulated to govern the flow of energy between the stator of a DFIG and the energy network using three types of controllers: proportional integral (PI), sliding mode controller (SMC) and second order sliding mode controller (SOSMC). Their different results in terms of power reference tracking, reaction to unexpected speed fluctuations, sensitivity to perturbations, and resilience against machine parameter alterations are compared. MATLAB/Simulink was used to conduct the simulations for the preceding study. Multiple simulations have shown very satisfying results, and the investigations demonstrate the efficacy and power-enhancing capabilities of the suggested control system.
Comparative analysis between traditional aquaponics and reconstructed aquapon...bijceesjournal
The aquaponic system of planting is a method that does not require soil usage. It is a method that only needs water, fish, lava rocks (a substitute for soil), and plants. Aquaponic systems are sustainable and environmentally friendly. Its use not only helps to plant in small spaces but also helps reduce artificial chemical use and minimizes excess water use, as aquaponics consumes 90% less water than soil-based gardening. The study applied a descriptive and experimental design to assess and compare conventional and reconstructed aquaponic methods for reproducing tomatoes. The researchers created an observation checklist to determine the significant factors of the study. The study aims to determine the significant difference between traditional aquaponics and reconstructed aquaponics systems propagating tomatoes in terms of height, weight, girth, and number of fruits. The reconstructed aquaponics system’s higher growth yield results in a much more nourished crop than the traditional aquaponics system. It is superior in its number of fruits, height, weight, and girth measurement. Moreover, the reconstructed aquaponics system is proven to eliminate all the hindrances present in the traditional aquaponics system, which are overcrowding of fish, algae growth, pest problems, contaminated water, and dead fish.
Null Bangalore | Pentesters Approach to AWS IAMDivyanshu
#Abstract:
- Learn more about the real-world methods for auditing AWS IAM (Identity and Access Management) as a pentester. So let us proceed with a brief discussion of IAM as well as some typical misconfigurations and their potential exploits in order to reinforce the understanding of IAM security best practices.
- Gain actionable insights into AWS IAM policies and roles, using hands on approach.
#Prerequisites:
- Basic understanding of AWS services and architecture
- Familiarity with cloud security concepts
- Experience using the AWS Management Console or AWS CLI.
- For hands on lab create account on [killercoda.com](https://killercoda.com/cloudsecurity-scenario/)
# Scenario Covered:
- Basics of IAM in AWS
- Implementing IAM Policies with Least Privilege to Manage S3 Bucket
- Objective: Create an S3 bucket with least privilege IAM policy and validate access.
- Steps:
- Create S3 bucket.
- Attach least privilege policy to IAM user.
- Validate access.
- Exploiting IAM PassRole Misconfiguration
-Allows a user to pass a specific IAM role to an AWS service (ec2), typically used for service access delegation. Then exploit PassRole Misconfiguration granting unauthorized access to sensitive resources.
- Objective: Demonstrate how a PassRole misconfiguration can grant unauthorized access.
- Steps:
- Allow user to pass IAM role to EC2.
- Exploit misconfiguration for unauthorized access.
- Access sensitive resources.
- Exploiting IAM AssumeRole Misconfiguration with Overly Permissive Role
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- Steps:
- Create role with administrative privileges.
- Allow user to assume the role.
- Perform administrative actions.
- Differentiation between PassRole vs AssumeRole
Try at [killercoda.com](https://killercoda.com/cloudsecurity-scenario/)
Introduction- e - waste – definition - sources of e-waste– hazardous substances in e-waste - effects of e-waste on environment and human health- need for e-waste management– e-waste handling rules - waste minimization techniques for managing e-waste – recycling of e-waste - disposal treatment methods of e- waste – mechanism of extraction of precious metal from leaching solution-global Scenario of E-waste – E-waste in India- case studies.
Software Engineering and Project Management - Introduction, Modeling Concepts...Prakhyath Rai
Introduction, Modeling Concepts and Class Modeling: What is Object orientation? What is OO development? OO Themes; Evidence for usefulness of OO development; OO modeling history. Modeling
as Design technique: Modeling, abstraction, The Three models. Class Modeling: Object and Class Concept, Link and associations concepts, Generalization and Inheritance, A sample class model, Navigation of class models, and UML diagrams
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2. Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203 191
2 Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000
1. Introduction
In several industries, the structural design of mechanical systems increasingly leads to the combination of various
materials into a multi-material structure. The different properties of the adopted materials are jointly employed to
obtain high performance structures and to integrate an increased number of functions. However, joining together
materials having different chemical, mechanical, thermal, or electrical properties brings also significant challenges.
The potential incompatibility, in terms of thermal expansion, ductility, fatigue strength, elastic modulus etc, could
adversely affect the joining process itself, but also the structural integrity of the joints during in-service conditions.
Martinsen et al. (2015) have recently reviewed advantages and challenges of joining dissimilar materials.
Structural components made of dissimilar materials can be joined together by welding. In the relevant literature,
several contributions have been devoted to investigate the possibility of joining dissimilar materials by different
welding techniques: the most widely adopted is the friction-welding (Okamura and Aota (2004); Uzun et al. (2005);
Figner et al. (2009); Taban et al. (2010); Paventhan et al. (2011); Mohammadzadeh Polami et al. (2015); Infante et al.
(2016); Eslami et al. (2019)), but also arc-welding (Roberts et al. (1985); Bettahar et al. (2015); Zhang et al. (2016);
Kumar et al. (2017); Zhang et al. (2018b); Zhang et al. (2018a); Al Zamzami et al. (2019)), laser-welding (Katayama
(2004); Parkes et al. (2013)) and other techniques, such as resistance spot welding (Sun et al. (2017); Rao et al. (2018))
and magnetic pulse welding (Geng et al. (2019)) are employed. In the context of arc-welding, Austempered Ductile
Iron (ADI) to structural steel dissimilar joints offer the possibility to improve mechanical response of structural
components, combining weight reduction and net-to-shape geometry at the same time. Indeed, the possibility for iron
castings to be designed with complex shape and low thickness, together with the very good static, impact, fatigue
performances and moderate wear resistance offered by ADI, allows the optimization of mass distribution based on
both actual stiffness and required load levels. Thus, the use of steel can be limited where needed or mandatory.
Dissimilar welded joints must also be able to withstand high cyclic loads under service conditions. Concerning the
design of welded joints against fatigue loading, different approaches are available in International Standards and
Recommendations (Eurocode 3 (2005); Eurocode 9 (2011); Hobbacher (2016)), namely the nominal stress, the hot-
spot stress, the notch stress and the Linear Elastic Fracture Mechanics (LEFM) approaches. The nominal stress
approach is based on stress calculations according to solid mechanics and it is the easiest and most widely adopted.
Essentially, the fatigue strength assessment of a welded structure is performed by comparing the calculated nominal
stress with the proper design category of the joint, which primarily depends on the considered geometry and loading
condition. However, International Standards and Recommendations (Eurocode 3 (2005); Eurocode 9 (2011);
Hobbacher (2016)) provide fatigue strength categories to apply the nominal stress approach only to homogeneous
welded joints made of structural steels or aluminum alloys and not for dissimilar joints. Several contributions in the
recent literature have addressed the analysis of the fatigue behavior of dissimilar joints made of different grades of
structural steels (Roberts et al. (1985); Paventhan et al. (2011); Parkes et al. (2013); Bettahar et al. (2015);
Mohammadzadeh Polami et al. (2015); Zhang et al. (2016); Kumar et al. (2017); Zhang et al. (2018b); Zhang et al.
(2018a)), different series of aluminum alloys (Infante et al. (2016)), a steel and an aluminum alloy (Okamura and Aota
(2004); Uzun et al. (2005); Figner et al. (2009); Taban et al. (2010)) or other metallic materials welded together (Sun
et al. (2017); Eslami et al. (2019)). However, to the best of Authors’ knowledge, in the relevant literature there is no
contribution which has investigated the fatigue behavior of dissimilar arc-welded joints made of ADI and structural
steel. Due to the lack of information in the technical literature and in all International Standards and Recommendations
(Eurocode 3 (2005); Hobbacher (2016)), the fatigue behavior of austempered ductile iron (EN-JS-1050)-to-steel
(S355J2) dissimilar arc-welded joints has been experimentally investigated in the present contribution. Afterwards,
the aims of the present contribution are:
to evaluate the microstructure of post-weld materials in ADI-steel joints by metallographic analysis and to
measure micro-hardness profiles;
to perform experimental fatigue tests on ADI-steel joints considering some typical welded details and to
analyze the fracture surfaces of the joints to identify the fatigue crack initiation locations;
to derive the fatigue strength categories of the tested welded details and to compare them with the categories
provided by standards and recommendations for homogeneous welded steel joints.
3. 192 Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203
Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000 3
2. Testing program
S355J2 EN10025-2 hot rolled construction steel (S355J2) is commonly used for structural applications, while ISO
17804 JS/1050-6 Austempered Ductile Iron (ADI 1050) for earth movement undercarriage components, suspension
parts, axles, power transmission components, etc.
ADI 1050 is produced by heat-treating a low alloyed Pearlitic-Ferritic Ductile Iron, cast after a special
preconditioning of the metal bath. The cast material is made of iron where carbon is mainly present in the form of
spheroidal graphite particles. The isothermal heat treatment of spheroidal graphite cast iron, known as
“Austempering”, basically consists in:
heating the castings at 900°C;
cooling in salt bath having constant temperature of 350 °C, at a cooling rate able to promote the formation
of “Ausferrite”.
This process produces a microstructure that consists predominantly of retained austenite and acicular ferrite. The
new matrix is called “Ausferritic” and gives to the new material unique mechanical properties, comparable to a
42CrMo4QT steel material.
The fatigue tested joint geometries are reported in Fig. 1 along with details about the loading conditions, the testing
conditions being described in more detail in next Section 5 and Table 3.
A: partial-penetration butt-welded joints B1: full-penetration butt-welded joints
B2: full-penetration ground butt-joints C: cruciform non-load-carrying fillet-welded joints
Fig. 1. Geometries and loading conditions of dissimilar welded joints tested under fatigue loading.
3. Preparation of welded specimens
All specimens were obtained from plates having dimensions 300x150x12 mm. Ductile iron plates were poured by
Zanardi Fonderie S.p.A. in horizontal greensand moulds printed using a proper experimental pattern plate; they were
sand cleaned after shakeout, austempered to material grade ADI 1050 and milled to the final thickness of 10 mm.
w=40
t=10
2a≈4
F F
300
ADI 1050 S355J2
(a)
w=40 t=10
F/2 F/2
F/2
F/2
b≈15 b≈15
270-2b
ADI 1050 S355J2
(b)
w=40
t=8
ADI 1050 S355J2
F F
300
(c)
w=40
t=10
F/2 F/2
F/2 F/2
b≈15 b≈15
300-2b
ADI 1050
S355J2
S355J2
(d)
4. Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203 193
4 Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000
Steel plates, having same initial dimensions, were prepared from commercial hot rolled plates and then reduced to
10 mm thickness by milling.
All plates were grinded, brushed and properly clamped by means of tack welded fixture bracket in order to
minimize welding distortions. Final specimen’s dimensions were obtained by cutting after welding. All welding
operations were done by ‘Istituto Italiano della Saldatura’ (IIS).
ADI 1050 showed ultimate strength Rm=1100 MPa, yield strength Rp02=920 MPa, Brinell hardness HBW=350÷380
and elongation at fracture A5=8%; all mechanical properties were obtained from specimens cut from the plates. S355J2
mechanical properties according to EN10025-2 are ultimate strength Rm min=470 MPa, yield strength Rp02 min=355
MPa, HBW=160÷180 and elongation at fracture A5 min=22%.
3.1 Production of specimens
Welding parameters were tuned (Meneghetti et al. (2019)) by considering the specimen’s thickness of 10 mm, weld
bead dimensions, misalignments, runs number and all the different types of dissimilar joint investigated. The main
issue was to prevent martensite formation and cracks nucleation within HAZ of ADI 1050: the proper set of welding
parameters was identified in such a way that the resulting hardness was as close as possible to the base ADI material.
However, the formation of ledeburite layer close to the weld metal cannot be avoided as in this area ductile iron always
undergoes metastable solidification after re-melting. The complete set of welding parameters is reported in Table 1.
In particular, pulsed arc fully mechanized GMAW-welding process was adopted.
Table 2 summarizes the specimens’ geometry and preparation. Macrographic/micrographic tests as well as VT, PT
and HBW test were carried out on all specimens. Quality level for imperfections was according to ISO 5817-B.
Table 1. GMAW welding parameters adopted for specimens
Mode of
metal
transfer
Welding
position
Torche
angle
direction
Filler
material
Current
Polarity
[A]
Voltage
[V]
Travel speed
[mm/min]
Heat input
[kJ/mm]
P
UNI EN
ISO 6947 PA
15° forehand
S C NiFe-2 EN ISO
1071
ø 1.2 mm
CCPI
120÷130
24÷25 220÷340 0.41÷0.71
Preheat temperature EN 13916-TC 200°C
Interpass temperature EN 13916-TC 250°C
Shielding ISO 14175 M21 (Ar-CO2 80-20), flow rate 16÷18 lt/min
4. Specimen characterisation
For all specimens, micro-hardness and residual stress profiles, along with misalignments, were measured
(Meneghetti et al. (2019)) in order to evaluate the conditions of post-weld materials in ADI-steel joints. However, for
the sake of brevity, only hardness measurements are reported in the present contribution.
Vickers hardness HV0.5 profiles were measured in order to recognize microstructural alterations. The results are
reported in Figs. 2-5 and confirm that heat affected zone of ADI 1050 mainly consists in graphite nodules in pearlitic
matrix and ledeburite layer close to weld metal; HAZ of S355J2 consists in ferritic-pearlitic matrix.
5. 194 Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203
Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000 5
Table 2. Specimens’ geometry and preparation.
Type of joint PT results
Macrograph HBW position
HAZ ADI 1050 HAZ S355J2 micrographs
A) partial-penetration butt joint
B1) full penetration butt joints
B2) full penetration ground butt joints
ADI 1050 S355J2
ADI 1050 S355J2
Weld bead
Weld bead
Weld bead
Weld bead
6. Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203 195
6 Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000
C) cruciform nlc fillet-welded joints
Fig. 2. HV0.5 measurement on cross section of a joint type A (partial-penetration butt-joint).
0
100
200
300
400
500
600
700
800
-9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9
Vickers
Hardness
HV
0.5
Distance from the center of the bead [mm]
Base material
S355J2
Base material
ADI 1050
HAZ HAZ
Weld metal
Weld bead
Weld bead
7. 196 Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203
Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000 7
Fig. 3. HV0.5 measurement on cross section of a joint type B1 (full-penetration butt joint).
Fig. 4. HV0.5 measurement on cross section of a joint type B2 (full-penetration ground butt-joint).
0
100
200
300
400
500
600
700
800
-9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9
Vickers
Hardness
HV
0.5
Distance from the center of the bead [mm]
Base material
S355J2
Base material
ADI 1050 HAZ HAZ
Weld metal
0
100
200
300
400
500
600
700
800
-9 -8 -7 -6 -5 -4 -3 -2 -1 0 1 2 3 4 5 6 7 8 9
Vickers
Hardness
HV
0.5
Distance from the center of the bead [mm]
Base material
S355J2
Base material
ADI 1050
HAZ HAZ
Weld metal
8. Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203 197
8 Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000
Fig. 5. HV0.5 measurement on cross section of a joint type C (cruciform nlc fillet-welded joint)
5. Fatigue tests
5.1 Testing parameters
Experimental fatigue tests were performed on welded joints presented in previous Figure 1, while Table 3
summarises the testing conditions and results. On the basis of the measured misalignments (Meneghetti et al. (2019)),
which have not been reported here for sake of brevity, the fatigue loads were applied to each test series as follows:
series A, partial-penetration butt-joints (Fig. 1a) were fatigue tested under axial loading to assess weld root
as well as weld toe failure, after having milled the clamping surfaces to minimize the misalignments and
reduce secondary bending effects;
series B1, full-penetration butt-joints (Fig. 1b) were tested under four-point bending loading, in order to avoid
secondary bending effects;
series B2, full-penetration ground butt-joints (Fig. 1c) were fatigue tested under axial loading, as
misalignments had been previously removed by milling the specimen surfaces to remove the weld caps;
series C, cruciform nlc fillet-welded joints (Fig. 1d) were fatigue tested under four-point bending loading, in
order to avoid secondary bending effects.
The experimental fatigue tests were carried out in standard laboratory environment by adopting a MFL axial servo-
hydraulic machine, having a load capacity of 250 kN and equipped with a MTS TestStar IIm digital controller. The
experimental fatigue tests were performed under closed-loop load control by imposing a constant amplitude sinusoidal
load cycle with a nominal load ratio R as reported in Table 3. The load frequency was set in the range 10÷30 Hz
depending on the applied load level. Fatigue failure of each specimen was defined as the number of loading cycles Nf
at complete separation, while run-out has been fixed at 2∙106
cycles, if no failure was detected.
0
100
200
300
400
500
600
700
800
-10 -8 -6 -4 -2 0 2 4 6 8 10
Vickers
Hardness
HV
0.5
Distance from the center of the bead [mm]
Base material
S355J2
Base material
ADI 1050
HAZ HAZ
Weld metal
9. 198 Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203
Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000 9
Table 3. Testing conditions of the welded joints and summary of test results.
Specimen
code
Joint detail Testing
condition*
tested
specimens
Load#
Nominal
load ratio
R
failure
criterion
ΔσA
°
[MPa]
k Tσ
A Partial-
penetration
butt joints
AW 11 Ax 0.05 complete
separation
73 4.88 1.91
B1 Full-
penetration
butt joints
AW 14 4PB 0.05 complete
separation
139 4.42 1.91
B2 Full-
penetration
ground butt-
joints
AW 6 Ax 0.05 complete
separation
228 27.90 1.59
C Cruciform
nlc fillet-
welded joints
AW 17
9
4PB 0.05
0.5
complete
separation
132 6 2.8
*
AW = as welded
#
Ax=axial load, 4PB=four-point bending load
5.2 Damage analysis
Some examples of the fracture surfaces obtained after fatigue tests are reported in Figs. 6-9 for each test series.
Concerning partial-penetration butt-joints, multiple fatigue crack initiation locations were observed, as shown in
the examples of Fig. 6. Fatigue cracks mainly initiated at the root side, then propagated through the weld throat.
Additional propagating fatigue cracks were observed at the weld toe at the ADI side as well as at the interface between
the ADI plate and the weld bead.
In the case of full-penetration butt-joints, the fatigue cracks always initiated at the weld toe at the ADI side as
shown in Fig. 7, then propagated along the thickness of the joint. Only in one specimen, the fatigue crack initiated at
the weld toe at the steel side.
Concerning full-penetration ground butt-joints, the fatigue cracks always initiated at the interface between the ADI
plate and the weld bead as shown in Fig. 8, i.e. in the ledeburite region, then propagated along the thickness of the
joint.
In the case of cruciform nlc fillet-welded joints, the fatigue cracks always initiated at the weld toe at the ADI side
as shown in Fig. 9, then propagated along the thickness of the joint.
5.3 Fatigue results
The fatigue results are also reported in Figs. 10-13 in terms of number of cycles versus the applied nominal stress
range Δσ (defined as maximum value minus minimum value). It should be noted that in the case of partial-penetration
butt-joints under axial loading, the nominal stress range Δσ has been calculated in the weld throat area according to
the following expression (see also Fig. 1a):
∆� �
∆F
A������
�
∆F
W�� � ���
���
In the case of full-penetration ground butt-joints under axial loading, full-penetration butt-joints and cruciform nlc
fillet-welded joints under four-point-bending loading, the nominal stress range has been calculated in the gross section.
The scatter bands reported in Figs. 10-13 are referred to survival probabilities of 2.3 and 97.7% and to a 95%
confidence level. The endurable stress ranges at 2 million loading cycles for a survival probability 97.7%, the inverse
slope k, and the scatter index Tσ are summarised in Table 3.
10. Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203 199
10 Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000
Specimen code: A2_3, AW, Axial loading, R= 0.05, Δσ = 105.6 MPa, Nf = 1926134 cycles
Fig. 6. Fracture surfaces of partial-penetration butt-joints tested under axial fatigue loading.
Specimen code: B5_3, AW, 4PB loading, R= 0.05, Δσ = 261 MPa, Nf = 974888 cycles
Fig. 7. Fracture surfaces of full-penetration butt-joints tested under four-point-bending fatigue loading.
Specimen code: B4_2, AW, Axial loading, R= 0.05, Δσ = 320 MPa, Nf = 109630 cycles
Fig. 8. Fracture surfaces of full-penetration ground butt-joints tested under axial fatigue loading.
ADI 1050
(a)
S355J2
ADI 1050
crack at root
S355J2
crack at toe
crack at interface
ADI 1050 S355J2
(b) crack at root
crack at toe
ADI 1050 S355J2
(a)
crack at toe ADI 1050
(b)
ADI 1050 S355J2
(a)
crack at interface ADI 1050
(b)
11. 200 Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203
Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000 11
Specimen code: C11_1, AW, 4PB loading, R= 0.05, Δσ = 322 MPa, Nf = 782127 cycles
Fig. 9. Fracture surfaces of cruciform nlc fillet-welded joints tested under four-point-bending fatigue loading.
Finally, Figs. 10-13 show that all tested welded details exhibit an endurable stress range, which is referred to a
survival probability of 97.7% and 2 million loading cycles, higher than the FAT values suggested by Eurocode 3 and
IIW Recommendations (Eurocode 3 (2005); Hobbacher (2016)) for corresponding homogeneous joints made of
structural steels, especially at the medium-high cycle fatigue regime.
Fig. 10. Experimental results of axial fatigue tests performed on partial-penetration butt-joints; nominal axial stress range evaluated in the weld
throat area.
10
100
1000
1.E+04 1.E+05 1.E+06 1.E+07
Nominal
stress
range
Δσ
[MPa]
Number of cycles to failure, Nf
Dissimilar ADI 1050-S355J2
welded joints
Steel welded joints - fatigue curve
from IIW and Eurocode 3
ΔσA,97.7% = 73 MPa
NA = 2 ∙106 cycles
Scatter Index (2.3%-97.7%):
Tσ = 139/73 = 1.91
Slope k = 4.88
Scatter band calibrated
on experimental results
nominal stresses
calculated in the weld
throat area from Eq. (1)
NA
36 (k =3)
139
100
73
Partial-penetration
butt-joints, R = 0.05
2000
ADI 1050
S355J2
(a)
S355J2
ADI 1050
crack at toe
ADI 1050
(b)
S355J2
S355J2
12. Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203 201
12 Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000
Fig. 11. Experimental results of four-point-bending fatigue tests performed on full-penetration butt-joints; nominal bending stress range evaluated
in the cross-section area.
Fig. 12. Experimental results of pure axial fatigue tests performed on full-penetration ground butt-welded joints; nominal axial stress range
evaluated in the cross-section area.
10
100
1000
1.E+04 1.E+05 1.E+06 1.E+07
Nominal
stress
range
Δσ
[MPa]
Number of cycles to failure, Nf
Dissimilar ADI 1050-S355J2
welded joints
Steel welded joints - fatigue curve
from IIW
Steel welded joints - fatigue curve
from Eurocode 3
ΔσA,97.7% = 139 MPa
NA = 2 ∙106 cycles
Scatter Index (2.3%-97.7%):
Tσ = 266/139 = 1.91
Slope k = 4.42
Scatter band calibrated
on experimental
results
NA
80 (k =3)
266
192
139
90 (k =3)
Full-penetration
butt-joints,
R=0.05
*
*failure at S355J2 side
2000
10
100
1000
1.E+04 1.E+05 1.E+06 1.E+07
Nominal
stress
range
Δσ
[MPa]
Number of cycles to failure, Nf
Dissimilar ADI 1050-S355J2
welded joints
Steel welded joints - fatigue
curve from IIW
ΔσA,97.7% = 228 MPa
NA = 2 ∙106 cycles
Scatter Index (2.3%-97.7%):
Tσ = 363/228 = 1.59
Slope k = 27.90
Scatter band calibrated
on experimental results
NA
363
287
228
112 (k =3)
Full-penetration
ground butt-joints,
R = 0.05
2000
13. 202 Giovanni Meneghetti et al. / Procedia Structural Integrity 24 (2019) 190–203
Meneghetti et al./ Structural Integrity Procedia 00 (2019) 000–000 13
Fig. 13. Experimental results of four-point-bending fatigue tests performed on cruciform nlc fillet-welded joint; nominal bending stress range
evaluated in the cross-section area. Experimental results obtained by adopting a nominal load ratio R= 0.05 and 0.5.
6. Conclusions
In the present contribution, the fatigue behavior of austempered ductile iron (EN-JS-1050)-to-steel (S355J2)
dissimilar arc-welded joints has been experimentally investigated. The strength categories of some typical welded
details were derived and compared with the categories provided by standards and recommendations for homogeneous
steel welded joints. All joints were tested in the as-welded conditions. It was observed that the fatigue performances
of austempered ductile iron-to-steel dissimilar arc-welded joints are better than those suggested by International
Standards and Recommendations for the corresponding steel welded joints. Therefore, the fatigue strength assessment
of ADI-to-steel dissimilar arc-welded joints could be performed on the safe side by applying the nominal stress
approach proposed by International Standards and Recommendations for the corresponding steel welded joints.
However, it is widely recognized in the literature that the best level of accuracy in the fatigue strength assessment of
a welded structure can be obtained from local approaches (Radaj and Vormwald (2013)). Thus, the application of local
approaches to dissimilar welded joints by taking into account the different material regions, where the fatigue crack
initiates and propagates, should be considered and developed for future research.
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