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About Maxuni
Maxuni provides plastic mould manufacturing service, plastic parts design supports, and molding parts in limited quantities for Automotive and
  Aerospace industries.

Maxuni has an approximately 20,000 square meter plant with leading mould manufacturing systems and lean mould manufacturing. The
  annual capacity is 1,500 sets of moulds.

Maxuni has three flexible manufacturing lines for large, medium and small size moulds, meanwhile ,we could provide customers with moulds
  assembly from 2Tons to 50Tons simultaneously .Our advantage is to provide our customers with manufacture the injection molds of
  bumper, side wing , instrument panel, rear and front door, center control console ,automotive light , etc..
Maxuni Organization Chart
2011 Number of Employees

•   Total Headcount:650
•   Engineers:300
•   Technicians :270
•   Project management:60
•   Others:650
Revenue by region in 2011
Revenue by Industry in 2011
What We Can Do

                 •   Capability:Up to 50T moulds
                 •   Automotive interior
                 •   Automotive exterior
                 •   Automotive lighting
                 •   Aerospace interior
Advantage

•   European mould design philosophy and
    process standard
•   Mould component manufacturing
•   Large complex structure mould
•   2K mould
•   Over mould
•   SMC mould
Automatic flexible Manufacturing System
Lean Mould Manufacturing System
Engineering Center
•   European Process Standard
•   Complete in-house design facility & 3D mould design
•   CAD/CAM software: UniGraphics
•   Support Solid works/Catia./Pro/e, etc.
•   Component process analysis before machining
•   Mold Flow analysis
•   Quotations provided with preliminary mould design/layout
    drawings                                                •    Suitable steels :
•   3D data update and confirmation before the design stage     1.2738HH,P20HH,8407,1.2343,1.2344,1.2767,
                                                                 NAK80,420ss,Moldmax,etc.
                                                           •     Experience on plastic mold flow analysis:
                                                                PP,PC,ABS,POM,PPS,TPE,10% to 50% GF
                                                                 PA66,PEEK,etc.
                                                           •     Cooperating hot runner systems:
                                                                Mold Master, Synventive, Husky, Incoe, Mastip,
                                                                 Yudo,etc.
                                                           •     Commonly used surface finishing :
                                                                SPI Standard,Mold-Tech,VDI,,CH,
                                                                NiHong texturing,Coating treatment, chroming, etc
Manufacturing Planning Center
 Maxuni mould manufacturing system is controlled and managed by software and barcode system .The ERP system updates the work schedule
                             automatically every 30minutes. Following chart illustrate our work procedure.
Manufacturing System chart



                             A. ERP system controls
                                manufacturing status and
                                machining process for
                                every mould component.
                             B. ERP system supports
                                mould design, CNC
                                programming, and mould
                                trial status.
                             C. Barcode system monitors
                                real-time status.
                             D. Employees from all
                                departments can access
                                the ERP system and the
                                database.
Quality Control Center

 • ISO 9001 2008 Certified
 • AISI Standard
 • IQC Incoming material quality control
 • IPQC In-progress quality control
 • IQC Steel hardness checking
 • QC Molding samples inspection and QC
 report
 • FQC Mould final quality control
Mould Trial Center
•    In-house mould test
•    Sampling with process report
     provided
•    4 hours continuous test on request
•    Mould trial video provided




                                          Material trialed:

                                          ABS、PA6 、PA66 、PP 、PC 、
                                          PS 、PE 、PPS 、POM 、PBT 、PC +PBT 、
                                          PMMA 、PEEK、TPO 、TPE 、
                                          ULTEM 、PP+GF(15%-50%)etc、
                                          PC+ABS、PA6+GF(15%-50%)etc.
CNC Center



     The equipment name           Process stroke   Quantity   Process speed

   Germany DEPO Center          2000*1200*800mm       1       7-Axis's CNC

    Germany DEPO Center         2000*1200*1000mm      1       5-Axis's CNC

    Germany DEPO Center         3000*1600*1000mm      1       5-Axis's CNC

    Germany DEPO Center         3000*1600*1000mm      1       3-Axis's CNC

    Germany DEPO Center         2000*1200*800mm       1       5-Axis's CNC

 Germany OPS Ingersoll Center    1120*750*450mm       2       5-Axis's CNC

 Germany OPS Ingersoll Center    550*370*399mm        1       5-Axis's CNC

   Japan MORISEIKI Center        730*510*510mm        1       5-Axis's CNC

   Japan MORISEIKI Center        800*500*500mm        2       3-Axis's CNC

   Japan MORISEIKI Center        400*300*300mm        1       3-Axis's CNC

 American HARDINGE Center        810*510*500mm        6       3-Axis's CNC

  American HARDINGE Center      1270*650*650mm        1       3-Axis's CNC
EDM/Wire Electrode Cutting Machine EDM




                 Equipment name                Process stroke    Quantity
            Germany OPS-ingersoll EDM         1600*1100*1000mm      1

            Germany OPS-ingersoll EDM          500*500*500mm        1

                CHARMILLES EDM                 380*260*290mm        2

                 Beijing Agie EDM              400*300*300mm        1

                Double-head EDM               2800*900*650mm        3

                 Single-head EDM               900*800*650mm        1

                 Single-head EDM               430*350*350mm        3

                 Single-head EDM               540*400*400mm        3
       CHARMILLES Wire Cutting Slow-feeding    400*380*265mm        1
              Su Sanko slow-feeding            500*350*260mm        2
Grinding and spotting machine
    Grinding Machine

        Equipment name                   Precision, stroke    Quantity
 Japanese small grinder machine           350mm*220mm               8
Okamoto cylindrical grinder machine         280*ф120                1
           HT Grinding                    350mm*220mm               5
   Guilin large grinder machine          1000mm*600mm               2




     Spotting Machine
      Equipment name                  Process stroke         Quantity
     SHUNXINGKAIHAO                       500T                  1
     SHUNXINGKAIHAO                       100T                  1
        AQU A mate                        320T                  1
        AQU A mate                        200T                  1
        AQU A mate                        160T                  1
        AQU A mate                        120T                  1
The Injection Machine

    Equipment name            Injection ton   Quantity
  Zhen Xiong injection
                              3600T mould        1
   molding machine
Hai Tian Injection Machine   1600T 2K mould      1
Toshiba Injection Machine    650T 2K mould       1
Hai Tian Injection Machine   380T 2K mould       1
Hai Tian Injection Machine   300T 2K mould       1
Hai Tian Injection Machine       300T            1
Hai Tian Injection Machine       160T            1
Hai Tian Injection Machine        86T            1
QC inspection machine QC
Hexagon Apollo DEA ALPHA (3 coordinate)
                                                          1    Sweden



3D Measuring Hexagon Apollo
                                                          1    Sweden


TESA CMM MICRO-HITE 3D Measuring Equipment
                                                          1   Switzerland


Linear 2.5 D Measuring Equipment of LH-600B               1     China

Hexagon Apollo DEA ALPHA (3 coordinate) Profile Project
Equipment CM300-D                                         1    Tai Wan


WILSON Hardness Instrument HT500 WILSON hardness
                                                          1    America
meter

Profile Project A3000 hiccough
                                                          1     Japan
Maxuni Primary Customers
End Users
Maxuni’s Global Coverage
Shenzhen Maxuni Technology Co., Ltd.( Headquarter )

Zhuhai Maxuni Mould Co., Ltd.

Germany Maxuni Industry GmbH

Web: http://www.maxuni.com/

Email:info@maxuni.com

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Maxuni Presentation 2012 English

  • 1.
  • 2. About Maxuni Maxuni provides plastic mould manufacturing service, plastic parts design supports, and molding parts in limited quantities for Automotive and Aerospace industries. Maxuni has an approximately 20,000 square meter plant with leading mould manufacturing systems and lean mould manufacturing. The annual capacity is 1,500 sets of moulds. Maxuni has three flexible manufacturing lines for large, medium and small size moulds, meanwhile ,we could provide customers with moulds assembly from 2Tons to 50Tons simultaneously .Our advantage is to provide our customers with manufacture the injection molds of bumper, side wing , instrument panel, rear and front door, center control console ,automotive light , etc..
  • 4. 2011 Number of Employees • Total Headcount:650 • Engineers:300 • Technicians :270 • Project management:60 • Others:650
  • 7. What We Can Do • Capability:Up to 50T moulds • Automotive interior • Automotive exterior • Automotive lighting • Aerospace interior
  • 8. Advantage • European mould design philosophy and process standard • Mould component manufacturing • Large complex structure mould • 2K mould • Over mould • SMC mould
  • 11. Engineering Center • European Process Standard • Complete in-house design facility & 3D mould design • CAD/CAM software: UniGraphics • Support Solid works/Catia./Pro/e, etc. • Component process analysis before machining • Mold Flow analysis • Quotations provided with preliminary mould design/layout drawings • Suitable steels : • 3D data update and confirmation before the design stage 1.2738HH,P20HH,8407,1.2343,1.2344,1.2767, NAK80,420ss,Moldmax,etc. • Experience on plastic mold flow analysis: PP,PC,ABS,POM,PPS,TPE,10% to 50% GF PA66,PEEK,etc. • Cooperating hot runner systems: Mold Master, Synventive, Husky, Incoe, Mastip, Yudo,etc. • Commonly used surface finishing : SPI Standard,Mold-Tech,VDI,,CH, NiHong texturing,Coating treatment, chroming, etc
  • 12. Manufacturing Planning Center Maxuni mould manufacturing system is controlled and managed by software and barcode system .The ERP system updates the work schedule automatically every 30minutes. Following chart illustrate our work procedure.
  • 13. Manufacturing System chart A. ERP system controls manufacturing status and machining process for every mould component. B. ERP system supports mould design, CNC programming, and mould trial status. C. Barcode system monitors real-time status. D. Employees from all departments can access the ERP system and the database.
  • 14. Quality Control Center • ISO 9001 2008 Certified • AISI Standard • IQC Incoming material quality control • IPQC In-progress quality control • IQC Steel hardness checking • QC Molding samples inspection and QC report • FQC Mould final quality control
  • 15. Mould Trial Center • In-house mould test • Sampling with process report provided • 4 hours continuous test on request • Mould trial video provided Material trialed: ABS、PA6 、PA66 、PP 、PC 、 PS 、PE 、PPS 、POM 、PBT 、PC +PBT 、 PMMA 、PEEK、TPO 、TPE 、 ULTEM 、PP+GF(15%-50%)etc、 PC+ABS、PA6+GF(15%-50%)etc.
  • 16. CNC Center The equipment name Process stroke Quantity Process speed Germany DEPO Center 2000*1200*800mm 1 7-Axis's CNC Germany DEPO Center 2000*1200*1000mm 1 5-Axis's CNC Germany DEPO Center 3000*1600*1000mm 1 5-Axis's CNC Germany DEPO Center 3000*1600*1000mm 1 3-Axis's CNC Germany DEPO Center 2000*1200*800mm 1 5-Axis's CNC Germany OPS Ingersoll Center 1120*750*450mm 2 5-Axis's CNC Germany OPS Ingersoll Center 550*370*399mm 1 5-Axis's CNC Japan MORISEIKI Center 730*510*510mm 1 5-Axis's CNC Japan MORISEIKI Center 800*500*500mm 2 3-Axis's CNC Japan MORISEIKI Center 400*300*300mm 1 3-Axis's CNC American HARDINGE Center 810*510*500mm 6 3-Axis's CNC American HARDINGE Center 1270*650*650mm 1 3-Axis's CNC
  • 17. EDM/Wire Electrode Cutting Machine EDM Equipment name Process stroke Quantity Germany OPS-ingersoll EDM 1600*1100*1000mm 1 Germany OPS-ingersoll EDM 500*500*500mm 1 CHARMILLES EDM 380*260*290mm 2 Beijing Agie EDM 400*300*300mm 1 Double-head EDM 2800*900*650mm 3 Single-head EDM 900*800*650mm 1 Single-head EDM 430*350*350mm 3 Single-head EDM 540*400*400mm 3 CHARMILLES Wire Cutting Slow-feeding 400*380*265mm 1 Su Sanko slow-feeding 500*350*260mm 2
  • 18. Grinding and spotting machine Grinding Machine Equipment name Precision, stroke Quantity Japanese small grinder machine 350mm*220mm 8 Okamoto cylindrical grinder machine 280*ф120 1 HT Grinding 350mm*220mm 5 Guilin large grinder machine 1000mm*600mm 2 Spotting Machine Equipment name Process stroke Quantity SHUNXINGKAIHAO 500T 1 SHUNXINGKAIHAO 100T 1 AQU A mate 320T 1 AQU A mate 200T 1 AQU A mate 160T 1 AQU A mate 120T 1
  • 19. The Injection Machine Equipment name Injection ton Quantity Zhen Xiong injection 3600T mould 1 molding machine Hai Tian Injection Machine 1600T 2K mould 1 Toshiba Injection Machine 650T 2K mould 1 Hai Tian Injection Machine 380T 2K mould 1 Hai Tian Injection Machine 300T 2K mould 1 Hai Tian Injection Machine 300T 1 Hai Tian Injection Machine 160T 1 Hai Tian Injection Machine 86T 1
  • 20. QC inspection machine QC Hexagon Apollo DEA ALPHA (3 coordinate) 1 Sweden 3D Measuring Hexagon Apollo 1 Sweden TESA CMM MICRO-HITE 3D Measuring Equipment 1 Switzerland Linear 2.5 D Measuring Equipment of LH-600B 1 China Hexagon Apollo DEA ALPHA (3 coordinate) Profile Project Equipment CM300-D 1 Tai Wan WILSON Hardness Instrument HT500 WILSON hardness 1 America meter Profile Project A3000 hiccough 1 Japan
  • 24. Shenzhen Maxuni Technology Co., Ltd.( Headquarter ) Zhuhai Maxuni Mould Co., Ltd. Germany Maxuni Industry GmbH Web: http://www.maxuni.com/ Email:info@maxuni.com