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Maxuni Presentation 2009

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Maxuni Presentation 2009

  1. 1. <ul><li>COMPANY PRESENTATION </li></ul><ul><li>2009 </li></ul>Max imum Value – Uni que Service
  2. 2. <ul><li>Your premier tool maker worldwide </li></ul>We offer you... <ul><li>Excellent quality following North American and European engineering standards. </li></ul><ul><li>Short lead times.  </li></ul><ul><li>Confidentiality and design protection.  </li></ul><ul><li>Easy communication in English and German. </li></ul><ul><li>Complete, real-time project control. </li></ul><ul><li>A state-of-the-art design department.  </li></ul><ul><li>Mould testing and sample production.  </li></ul><ul><li>An international staff. </li></ul><ul><li>And Competitive Prices! </li></ul>
  3. 3. Our Market
  4. 4. Our Market 2008 Sales: 12.8 Million Dollars
  5. 5. President Human Resource ISO Centre Accounting Training Center Shipping Vice President of North American Market Engineering Director Vice President of European Market Project Managers Project Assistants Project Engineers Project Managers Project Assistants Project Engineers Manufacture Planning CNC Programming CNC/ EDM/ Wire Cutting/ Machining/ Polishing/ Mould Assembly/ Trial Quality Control Design Machining Process IQC IPQC FQC Quotation
  6. 6. <ul><li>Members from Europe, North America and China </li></ul><ul><li>Communication in English, German and Chinese </li></ul><ul><li>Multi-national experience and understanding </li></ul>International Team
  7. 7. <ul><li>University graduate engineers </li></ul><ul><li>European trained and experienced </li></ul><ul><li>design and tool-making managers </li></ul><ul><li>International marketing team </li></ul><ul><li>Qualified and experienced manufacturing staff </li></ul><ul><li>Ongoing in-house training and development of skills </li></ul>Qualified Personnel
  8. 8. <ul><li>Mould design and engineering </li></ul><ul><li>Software applications </li></ul><ul><li>Mould construction techniques </li></ul><ul><li>Project management </li></ul><ul><li>Quality control </li></ul><ul><li>Office management </li></ul><ul><li>English </li></ul>Continuous employee training in: In-house training center Committed to personnel improvement Training by equipment vendors Ongoing Training
  9. 9. <ul><li>President and CEO: Mr. John Che </li></ul><ul><li>Main activities: Thermoplastic injection mould manufacture </li></ul><ul><li>Number of Employees: 270 </li></ul><ul><li>Marketing & Project Management: 16 </li></ul><ul><li>Design & Technology Engineers: 80 </li></ul><ul><li>QC Engineers: 10 </li></ul><ul><li>Planning Engineers: 4 </li></ul><ul><li>Mould Trial Engineers: 4 </li></ul><ul><li>Purchasing Engineers: 6 </li></ul><ul><li>Toolmakers: 120 </li></ul><ul><li>Office Personnel: 20 </li></ul><ul><li>Logistics Employees: 10 </li></ul><ul><li>Number of Shifts: 3 </li></ul><ul><li>Size of Shenzhen Facility: 3600 m² </li></ul><ul><li>Quality System Certificate: ISO 9001 2000 </li></ul>Company Details
  10. 10. <ul><li>Mould Size Capabilitites: Up to 20 ton </li></ul><ul><li>Small, high precision parts </li></ul><ul><li>Complex moulds </li></ul><ul><li>Unscrewing moulds </li></ul><ul><li>Cam action: Angle Pin, Hydraulic motor, etc. </li></ul>What We Can Do
  11. 11. <ul><li>In-house Design </li></ul><ul><li>In-house Machining </li></ul><ul><li>In-house Polishing </li></ul>What We Can Do
  12. 12. <ul><li>In-house Assembly </li></ul><ul><li>In-house Testing </li></ul><ul><li>Heat treatment </li></ul>What We Can Do
  13. 13. Project Flow Chart Quotation Approval & P.O. Design & Engineering Design Check & Revision Design Approval Mould Construction Mould Testing & Refinement Mould Approval Final Mould Test Part Samples DELIVERY
  14. 14. <ul><li>Quotations prepared by qualified engineers </li></ul><ul><li>Mould Specification Sheet for accurate information </li></ul><ul><li>International marketing staff provides easy communication in English and German </li></ul><ul><li>Quick quotation turnaround </li></ul><ul><li>Very competitive pricing </li></ul>Quotations
  15. 15. <ul><ul><li>Maxuni uses an ERP manufacturing planning </li></ul></ul><ul><ul><li>software controlled manufacturing system </li></ul></ul>
  16. 16. Mafacture Planning System Software <ul><li>Automatic scheduling </li></ul><ul><li>Manufacturing plan updated automatically every 30 minutes </li></ul>
  17. 17. Mould Manufacturing Lead Time Reference Complex Mould General Mould Mould Tonnage Project Finished Time 1 TON 7-8 Weeks 3 TON 8-10 Weeks 5 TON 12-14 Weeks Mould Tonnage Project Finished Time 1 TON 8-9 Weeks 3 TON 10-11 Weeks 5 TON 14-16 Weeks
  18. 18. <ul><ul><li>Bar code tracking for every part </li></ul></ul><ul><ul><li>of every mould </li></ul></ul><ul><ul><li>Bar code controlling manufacturing </li></ul></ul><ul><ul><li>time & process for every part of </li></ul></ul><ul><ul><li>every mould </li></ul></ul><ul><ul><li>Project manager in charge of your project </li></ul></ul><ul><ul><li>Weekly progress updates for mould manufacturing </li></ul></ul><ul><ul><li>Real-time electronic job status </li></ul></ul><ul><ul><li>Support to customers in English, German and Chinese </li></ul></ul>Project Management
  19. 19. <ul><li>North American engineering standards </li></ul><ul><li>European engineering standards </li></ul><ul><li>Complete in-house design facility </li></ul><ul><li>CAD/CAM Software: Solidworks/Pro-E/Work-NC </li></ul><ul><li>/UniGraphics/AutoCAD/Catia/etc. </li></ul><ul><li>Mold Flow analysis software </li></ul><ul><li>Preliminary designs provided with quotations </li></ul><ul><li>Quotations provided within 3 working days </li></ul><ul><li>Drawings updated and confirmed before the design stage </li></ul>Engineering System
  20. 20. <ul><li>We use the steel that suits the tool: </li></ul><ul><li>ASSAB (UDDEHOLM) IMPAX 718H </li></ul><ul><li>ASSAB (UDDEHOLM) ORVAR 8407 </li></ul><ul><li>ASSAB (UDDEHOLM) STAVAX S136 </li></ul><ul><li>DAIDO NAK80 </li></ul><ul><li>P20 / H13 / 420s.s. / etc. </li></ul><ul><li>We have experience with most types of plastic: </li></ul><ul><li>PP, PC, Nylon+GF, Lexan, ABS, POM, Ultem, PEEK, etc. </li></ul><ul><li>We are familiar with all major hot runner systems: </li></ul><ul><li>DME, HASCO, YUDO, HUSKY, EWIKON, MOLD MASTER, etc. </li></ul>Engineering System
  21. 21. CNC Milling Machines Qty. Origin Manufacturing System MORI-SEIKI NVD4000 DCG 1 Japan (Purchased 2006) MORI-SEIKI NVD5000 Alpha 1 (High speed milling – up to 20,000 RPM) 2 Japan (Purchased 2005) HARDINGE VMC800II 6 USA (3 Purchased 2005) HARDINGE VMC1250II 1 USA (Purchased 2006) Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)
  22. 22. EDM Machines Qty. Origin Manufacturing System CHARMILLES ROBOFORM 35P With EROWA tool changing system 2 Switzerland (Purchased 2006) ACTSPARK SE1 1 Switzerland DE-650 1 Taiwan DE-432 6 Taiwan
  23. 23. Wire Cutting Machines Qty. Origin Machining Centers Qty. Origin Manufacturing System CHARMILLES ROBOFIL380 1 Switzerland SuSanGuang 7725 2 China HuaFang 7732 1 China HuaFang 7740 2 China HuaFang 7750 1 China YSG-614 Precision Grinding Machine 4 Japan M7312H Automatic Surface Grinding Machine 5 China Okamoto OGM-250UEXB Cylindrical Grinder 1 Japan (Purchased 2006)
  24. 24. Mould Fitting Machines Qty. Origin Manufacturing System AQUAmate LS-120t 1 Hong Kong (Purchased 2005) AQUAmate LS-200t 1 Hong Kong (Purchased 2006)
  25. 25. <ul><li>In-house mould testing </li></ul><ul><li>First trial dimension report provided </li></ul><ul><li>4 hours continuous test on request </li></ul><ul><li>Sample parts provided </li></ul><ul><li>Sampling video provided on request </li></ul>Mould Testing Injection Machines Qty. Origin Hai Tian 86T Injection Machine 1 China Hai Tian 160T Injection Machine 1 China Hai Tian 300T Injection Machine 1 China Toshiba 650T Injection Machine 1 Japan OrfoRobert 2 China
  26. 26. Quality Control Equipment Qty. Origin Manufacturing System TESA CMM MICRO-HITE 3D Measuring Equipment 1 Switzerland Profile Project Equipment CM300-D 1 Taiwan WILSON Hardness Instrument HT500 1 USA Linear Measuring Equipment LH-600B 1 Japan Profile Project Equipment LJ-A3000 1 Japan
  27. 27. <ul><li>ISO 9001 2000 Certified </li></ul><ul><li>DIN (Deutsche Industrie Norm) standards </li></ul><ul><li>IQC, IPQC and FQC procedures </li></ul><ul><li>In-house 2D and 3D Coordinate Measuring Machines (CMM) </li></ul><ul><li>Climate controlled QC Center </li></ul><ul><li>In-house hardness testing </li></ul><ul><li>Optical projector </li></ul><ul><li>QC reports </li></ul>Quality System
  28. 28. New Machines Coming August, 2009 Machines Qty. Origin DEPO HC 2012 (5-Axis's CNC) 1 German Gantry EAGLE 500 (EDM) 1 German OPS-ingersoll Gantry EAGLE 1200 (EDM) 1 German OPS-ingersoll HSC-machine SPEEDHAWK 550 (5-Axis's CNC) 1 German OPS-ingersoll HSC-machine SPEEDHAWK 750 (5-Axis's CNC) 2 German OPS-ingersoll
  29. 29. <ul><li>Annual mould manufacturing capability: 2000 sets </li></ul><ul><li>Capability of building moulds up </li></ul><ul><li>to 60 tons </li></ul><ul><li>Automatic mould manufacturing </li></ul><ul><li>and logistics system </li></ul><ul><li>Number of engineers: 400 </li></ul><ul><li>Number of workers: 200 </li></ul><ul><li>Land Area – 40,000 m2 / 430,550 ft2 </li></ul><ul><li>Floor Area – 37,223 m2 / 400,665 ft2 </li></ul><ul><li>Plant Area – 15,887 m2 / 171,000 ft2 </li></ul><ul><li>Office Area – 4,782 m2 / 41,470 ft2 </li></ul><ul><li>Training Center Area – 3,300 m2 / 35,520 ft2 </li></ul><ul><li>Hotel Area – 3,512 m2 / 37,800 ft2 </li></ul><ul><li>Part Design Center – 5,000 m2 / </li></ul><ul><li>53,800 ft2 </li></ul>New Zhu Hai Factory Will Open For Production September, 2009
  30. 30. Yang Gang Industrial Area Ren Tian, Fu Yong, Bao An District Shenzhen, 518103 China Phone: +86-755-2996-7108 Fax: +86-755-2996-7708 Email: [email_address] Main Office located in Shenzhen, China
  31. 31. North American Office to open in 2010 German Office serving Europe Emsteker Str. 13A 49661 Cloppenburg Germany Phone: +49-4471-88-271-0 Fax: +49-4471-88-271-17 Email: [email_address]

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