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Maxuni Presentation 2009

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Maxuni is the approved offshore mold maker for tier 1 and tier 2 suppliers,

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Maxuni Presentation 2009

  1. 1. COMPANY PRESENTATION 2009
  2. 2. <ul><li>Your premier mold maker worldwide </li></ul>We offer you... <ul><li>Excellent quality following North American tooling standards. </li></ul><ul><li>Short lead times.  </li></ul><ul><li>Confidentiality and design protection.  </li></ul><ul><li>Easy communication in English and German. </li></ul><ul><li>Complete, real-time project control. </li></ul><ul><li>State-of-the-art design group. </li></ul><ul><li>Personal project management. </li></ul><ul><li>International staff. </li></ul><ul><li>And Competitive Prices! </li></ul>
  3. 3. <ul><li>Members from Europe, North </li></ul><ul><li>America, and China </li></ul><ul><li>Multi-cultural experience and </li></ul><ul><li>understanding </li></ul>International Team President John Che Vice President of European Market Andre Bahlmann Vice President of North American Market Julia Yan
  4. 4. <ul><li>International project management team </li></ul><ul><li>Qualified and experienced manufacturing staff </li></ul>North American Team Project Manager Cindy Adkins Project Manager Dan Leblanc Project Manager Cici Ding <ul><li>Excellent after service after mold delivered </li></ul>
  5. 6. 2008 Sales: 13 Million USD
  6. 7. 2008 Sales: 420 Sets of Molds
  7. 8. <ul><li>President and CEO: Mr. John Che </li></ul><ul><li>Main activities: Thermoplastic injection Mold manufacture </li></ul><ul><li>Number of Employees: 250 </li></ul><ul><li>Marketing & Project Management: 16 </li></ul><ul><li>Design & Technology Engineers: 80 </li></ul><ul><li>QC Engineers: 10 </li></ul><ul><li>Planning Engineers: 4 </li></ul><ul><li>Mold Trial Engineers: 4 </li></ul><ul><li>Purchasing Engineers: 6 </li></ul><ul><li>Toolmakers: 110 </li></ul><ul><li>Office Personnel: 20 </li></ul><ul><li>Logistics Employees: 10 </li></ul><ul><li>Number of Shifts: 3 </li></ul><ul><li>Size of Shenzhen Facility: 3600 m² / 38,750 sq ft </li></ul><ul><li>Precision manufacturing system </li></ul><ul><li>Quality System Certificate: ISO 9001 2000 </li></ul>Company Details
  8. 9. <ul><li>Mold Size: Up to 12 tons </li></ul><ul><li>Small, high precision parts </li></ul><ul><li>Complex Molds </li></ul><ul><li>Unscrewing Molds </li></ul><ul><li>Collapsible Cores </li></ul><ul><li>Multi-Cavity up to 48cav. </li></ul>What We Can Do
  9. 10. We provide automotive molds
  10. 11. We provide automotive molds
  11. 12. We provide automotive molds
  12. 13. We provide automotive molds
  13. 14. We Provide Packaging Molds
  14. 15. We Provide Packaging Molds
  15. 16. We Provide Molds for Other Industries
  16. 17. We Provide Molds for Other Industries
  17. 18. Project Flow Chart Quotation Approval & P.O. Design & Engineering Design Check & Revision Design Approval Mold Construction Mold Testing & Refinement Mold Approval Final Mold Test Part Samples DELIVERY
  18. 19. Mold Manufacturing Lead Time Reference Complex Mold General Mold Mold Tonnage Project Finished Time 1 TON 7-8 Weeks 3 TON 8-10 Weeks 5 TON 12-14 Weeks Mold Tonnage Project Finished Time 1 TON 8-9 Weeks 3 TON 10-11 Weeks 5 TON 14-16 Weeks
  19. 20. Manufacturing System Chart
  20. 21. Manufacture Planning System ERP System Features: <ul><li>Automatic scheduling </li></ul><ul><li>Software management for design & manufacturing </li></ul><ul><li>Manufacturing plan updated automatically every 30 minutes </li></ul>Mold Mfg. Time Schedule
  21. 22. Manufacturing and Process Design <ul><li>Every mold component are manufactured according to the 2D mold part drawing with meeting tolerance requirement </li></ul><ul><li>Each manufacturing process are made according to its own process design </li></ul><ul><ul><li>Rough Milling </li></ul></ul><ul><ul><li>CNC </li></ul></ul><ul><ul><li>EDM </li></ul></ul><ul><ul><li>Wire Cutting </li></ul></ul><ul><ul><li>Polishing </li></ul></ul><ul><ul><li>Mold fitting </li></ul></ul><ul><ul><li>Mold Trial </li></ul></ul>
  22. 23. <ul><ul><li>Real-time manufacturing status </li></ul></ul><ul><ul><li>Bar code tracking for every part of every mold </li></ul></ul><ul><ul><li>One project manager in charge of your project </li></ul></ul><ul><ul><li>Weekly progress updates for mold manufacturing </li></ul></ul><ul><ul><li>Support to customers in English, German and Chinese </li></ul></ul>Project Management
  23. 24. <ul><li>North American engineering standards </li></ul><ul><li>Complete in-house design facility </li></ul><ul><li>3D Mold Design </li></ul><ul><li>CAD/CAM Software: UniGraphics/Solidworks/ </li></ul><ul><li>Pro-E/ AutoCAD/Catia/etc. </li></ul><ul><li>Manufacturing process analysis before steel cut </li></ul><ul><li>Mold Flow analysis software </li></ul><ul><li>Quotations provided with preliminary mold design layout drawings </li></ul><ul><li>Drawings updated and confirmed before the design stage </li></ul>Engineering System
  24. 25. <ul><li>We use the steel that suits the tool: </li></ul><ul><li>P20, P20HH, H13, NAK80 </li></ul><ul><li>420ss , Moldmax , etc. </li></ul><ul><li>We have experience with plastic: </li></ul><ul><li>PP,PC, ABS, POM, PPS, TPE, </li></ul><ul><li>10% to 50% GF PA66 , PEEK, etc. </li></ul><ul><li>We are familiar with all major hot runner systems: </li></ul><ul><li>Mold Master, Synventive , Husky, Incoe, Mastip, Yudo, etc. </li></ul><ul><li>We are familiar with surface finishing standard: </li></ul><ul><li>SPI standard, Mold-Tech Texture Equivalent, VDI, etc. </li></ul>
  25. 26. Quality Control Equipment Qty. Origin Quality Control System <ul><li>ISO 9001 2000 Certified </li></ul><ul><li>AISI standards </li></ul><ul><li>IQC, IPQC and FQC procedures </li></ul><ul><ul><li>Incoming material quality control </li></ul></ul><ul><ul><li>In-progress quality control </li></ul></ul><ul><ul><li>Steel hardness check </li></ul></ul><ul><ul><li>Molding samples inspection and QC report </li></ul></ul><ul><ul><li>Mold final quality control </li></ul></ul>TESA CMM MICRO-HITE 3D Measuring Equipment 1 Switzerland Profile Project Equipment CM300-D 1 Taiwan WILSON Hardness Instrument HT500 1 USA Linear Measuring Equipment LH-600B 1 Japan Profile Project Equipment LJ-A3000 1 Japan
  26. 27. CNC Milling Machines Qty. Origin ShenZhen Factory Equipment List MORI-SEIKI NVD4000 DCG 1 Japan (Purchased 2006) MORI-SEIKI NVD5000 Alpha 1 (High speed milling – up to 20,000 RPM) 2 Japan (Purchased 2005) HARDINGE VMC800II 6 USA (3 Purchased 2005) HARDINGE VMC1250II 1 USA (Purchased 2006) Extrem DH1000 Gun Drill 1 Hong Kong (Purchased 2007)
  27. 28. EDM Machines Qty. Origin ShenZhen Factory Equipment List CHARMILLES ROBOFORM 35P With EROWA tool changing system 2 Switzerland (Purchased 2006) ACTSPARK SE1 1 Switzerland DE-650 1 Taiwan DE-432 6 Taiwan
  28. 29. Wire Cutting Machines Qty. Origin Machining Centers Qty. Origin ShenZhen Factory Equipment List CHARMILLES ROBOFIL380 1 Switzerland SuSanGuang 7725 2 China HuaFang 7732 1 China HuaFang 7740 2 China HuaFang 7750 1 China YSG-614 Precision Grinding Machine 4 Japan M7312H Automatic Surface Grinding Machine 5 China Okamoto OGM-250UEXB Cylindrical Grinder 1 Japan (Purchased 2006)
  29. 30. Mold Fitting Machines Qty. Origin ShenZhen Factory Equipment List AQUAmate LS-120t 1 Hong Kong (Purchased 2005) AQUAmate LS-200t 1 Hong Kong (Purchased 2006)
  30. 31. <ul><li>In-house Mold testing </li></ul><ul><li>Sampling with process report provided </li></ul><ul><li>4 hours continuous test on request </li></ul><ul><li>Mold trial video with final molding parameter provided </li></ul>Mold Testing Injection Machines Qty. Origin Hai Tian 86T Injection Machine 1 China Hai Tian 160T Injection Machine 1 China Hai Tian 300T Injection Machine 1 China Toshiba 650T Injection Machine 1 Japan Orfo Robot 2 China
  31. 32. <ul><li>Annual Mold manufacturing </li></ul><ul><li>capability: 2000 sets </li></ul><ul><li>Capability of building Molds up </li></ul><ul><li>to 50 tons </li></ul><ul><li>Automatic Mold manufacturing </li></ul><ul><li>and logistics system </li></ul><ul><li>Number of engineers: 400 </li></ul><ul><li>Number of workers: 300 </li></ul><ul><li>Land Area – 40,000 m 2 / 430,550 sq ft </li></ul><ul><li>Plant Area – 15,887 m 2 / 171,000 sq ft </li></ul><ul><li>Office Area – 4,782 m 2 / 41,470 sq ft </li></ul><ul><li>Training Center Area – 3,300 m 2 / 35,520 sq ft </li></ul><ul><li>Hotel Area – 3,512 m 2 / 37,800 sq ft </li></ul><ul><li>Part Design Center – 5,000 m 2 / 53,800 sq ft </li></ul>New Zhu Hai Factory Will Open For Production in January, 2010
  32. 33. Zhuhai Factory with Advanced Automated Flexible Manufacturing System Completely automated logistics, storage, and manufacturing system
  33. 34. New Machines Coming in December, 2009 Machines Qty. Origin DEPO HC 2012 (3 simultaneous & 1 adjustable axis) 1 German Gantry EAGLE 500 (EDM) 1 German OPS-ingersoll Gantry EAGLE 1200 (EDM) 1 German OPS-ingersoll HSC-machine SPEEDHAWK 550 (5-Axis's CNC) 1 German OPS-ingersoll HSC-machine SPEEDHAWK 750 (5-Axis's CNC) 2 German OPS-ingersoll DEPO Mill2012 (5 axis) 1 German DEPO HF2012 (5 simultaneous & 2 adjustable axis) 1 German DEPO VC3016 (5 simultaneous & 1 adjustable axis) 1 German DEPO VF3016 (5-Axis's CNC) 1 German
  34. 35. Maxuni’s Primary Customers
  35. 36. Maxuni’s Primary Customers
  36. 37. Main Brand Maxuni has offerred for
  37. 38. Yang Gang Industrial Area Ren Tian, Fu Yong, Bao An District Shenzhen, 518103 China Phone: +86-755-2996-7108 Fax: +86-755-2996-7708 Email: [email_address] Main Office located in Shenzhen, China German Office serving Europe Emsteker Str. 13A 49661 Cloppenburg Germany Phone: +49-4471-88-271-0 Fax: +49-4471-88-271-17 Email: [email_address] <ul><li>Marketing </li></ul><ul><li>Design & Confirmation </li></ul><ul><li>Project Management </li></ul><ul><li>After-Sale Service </li></ul>North American Office to open in 2010
  38. 39. Customer Communication
  39. 40. Customer Communication

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