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SUSTAINING PERFORMANCE  ,[object Object]
A qualitative summary based on KPI trends between 2009 and  2011 P Q C D S M Basic conditions established, resulting in steady reduction in equipment downtime Delivered quality scores improves a notch Substantial increase in material yields and  reduction in energy costs MRP processes automated and streamlined Equipment Safety issues continuously identified and risk mitigated Performance gains secured through increasing employee involvement in circles
Manufacturing Excellence : TPM built on standardized metrics measurement 5S Standardized KPIs and their review
Why TPM? ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TPM – Total Productive Maintenance ,[object Object],Aim Requires
New Car 20 km / L Illustration of Performance Improvement through TPM
New Car 20 km / L Deteriorated 10 km/L Illustration of Performance Improvement through TPM
Deteriorated 10 km/L Basic condition  20 km/L Autonomous Maint (JH) Specialized Maint (PM) Restore Illustration of Performance Improvement through TPM
Basic condition  20 km/L JH / PM E&T Sustain Illustration of Performance Improvement through TPM
Early Management KAIZEN Improve Illustration of Performance Improvement through TPM
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],The journey thus far (Plans for Success)
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Challenges in sustenance and plans

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Manufacuring Excellence 2009-2011

  • 1.
  • 2. A qualitative summary based on KPI trends between 2009 and 2011 P Q C D S M Basic conditions established, resulting in steady reduction in equipment downtime Delivered quality scores improves a notch Substantial increase in material yields and reduction in energy costs MRP processes automated and streamlined Equipment Safety issues continuously identified and risk mitigated Performance gains secured through increasing employee involvement in circles
  • 3. Manufacturing Excellence : TPM built on standardized metrics measurement 5S Standardized KPIs and their review
  • 4.
  • 5.
  • 6. New Car 20 km / L Illustration of Performance Improvement through TPM
  • 7. New Car 20 km / L Deteriorated 10 km/L Illustration of Performance Improvement through TPM
  • 8. Deteriorated 10 km/L Basic condition 20 km/L Autonomous Maint (JH) Specialized Maint (PM) Restore Illustration of Performance Improvement through TPM
  • 9. Basic condition 20 km/L JH / PM E&T Sustain Illustration of Performance Improvement through TPM
  • 10. Early Management KAIZEN Improve Illustration of Performance Improvement through TPM
  • 11.
  • 12.